The present invention relates generally to a hybrid transmission for a motor vehicle and a drive train for a motor vehicle with a hybrid transmission of this type and to a motor vehicle with a drive train of this type.
Vehicles are increasingly equipped with hybrid drives, i.e., with at least two different drive sources. Hybrid drives can contribute to the reduction of fuel consumption and pollutant emissions. Drive trains having an internal combustion engine and one or multiple electric motors have largely prevailed as a parallel hybrid or as a mixed hybrid. These types of hybrid drives have an essentially parallel arrangement of the internal combustion engine and of the electric drive in the power flow. Here, a superposition of the drive torques and an actuation with a purely internal combustion engine-generated drive or a purely electric motor-generated drive is made possible. Since the drive torques of the electric drive and of the internal combustion engine can add up, depending on the actuation, a comparatively smaller configuration of the internal combustion engine and/or intermittent shut-down of the internal combustion engine are/is possible, as the result of which a significant reduction of the carbon dioxide (CO2) emissions can be achieved without significant losses of power and/or comfort. The possibilities and advantages of an electric drive can thereby be combined with the range, power, and cost advantages of internal combustion engines.
One disadvantage of the aforementioned hybrid drives is a comparatively high weight, since at least two drive sources and energy accumulators must also be transported. In addition, there is an increased probability of failure of at least one drive source due to the higher number of drive sources. Hybrid transmissions generally have a more complex configuration, since both drive sources transmit input power to a drive shaft preferably with only one transmission. A reduction of the complexity of the configuration of a hybrid transmission is usually associated with a loss of variability.
Publication DE 10 2010 030 573 A1 describes a hybrid drive with an automated manual transmission, for example, for a motor vehicle. The manual transmission includes an internal combustion engine, which is drivingly connected to at least one first transmission input shaft, and an electric drive, which has at least one electric machine, which is drivingly connected to a second transmission input shaft. In order to allow for a high variability with regard to a gear set concept as well as the distribution and the number of electric and internal-combustion-engine gears, to keep the design complexity and costs low, and to ensure an efficient and comfortable operation, the two transmission input shafts are arranged coaxially to each other, and a gear change device, in one of the shift positions of the gear change device, drivingly connects the two transmission input shafts to each other and, in another shift position, shifts a gear.
Here, it is disadvantageous that the gear steps associated with the internal combustion engine can be combined with the gear steps associated with the electric machine only to a limited extent. When the electric machine utilizes, for example, the shorter of the two gear steps associated therewith, the internal combustion engine cannot simultaneously utilize the longer of these two gear steps.
Example aspects of the present invention provide a hybrid transmission and a drive train having a better combinability of the internal-combustion-engine and electric-motor gear steps. In particular, a hybrid transmission and a drive train are provided, which, due to their properties with regard to small installation space and high variability, are suitable for a serial production in the automotive industry. Preferably, all gear steps are to be usable with an internal combustion engine when a low gear step is engaged for the electric machine.
The invention relates, in a first example aspect, to a hybrid transmission for a motor vehicle having an internal combustion engine and an electric prime mover, with:
In a further example aspect, the invention relates to a drive train with:
In addition, example aspects of the invention relate to a motor vehicle with:
Due to the fact that at least one of the gear steps is engageable for the internal combustion engine and for the electric prime mover and, in fact, regardless of the gear step engaged for the particular other machine, the hybrid transmission can be designed to be compact and, thereby, variable. Since at least one gear step can be utilized independently of the internal combustion engine and the electric prime mover, the hybrid transmission can have one fewer pair of spur gears given the same number of gear steps. The hybrid transmission can be designed to be compact, without having to accept losses in the number of gear steps. Moreover, due to the elimination of one pair of spur gears, the weight of the hybrid transmission can be reduced and the hybrid transmission can have a high efficiency. In addition, the assembly is simplified, in particular, since fewer parts for the transmission need to be produced and kept in stock.
In one preferred example embodiment, the hybrid transmission has four gear steps, wherein the first two gear steps are engageable for the electric prime mover. The second gear step is engageable for the internal combustion engine and for the electric prime mover. The gear steps one through four are engageable for the internal combustion engine when the first gear step is engaged for the electric prime mover. In addition, the gear steps two through four are engageable for the internal combustion engine when the second gear step is engaged for the electric prime mover. Due to the provision of four gear steps, the hybrid transmission can be designed to be weight- and cost-efficient. The hybrid transmission has a low installation space requirement, and so an application for small vehicles is also possible. Due to the combinability of the gear steps, a high variability and efficiency of the hybrid transmission can be achieved.
In one preferred example embodiment, the first transmission input shaft and the second transmission input shaft are arranged coaxially to each other. In addition, a gear change device, in one shift position, drivingly connects the two transmission input shafts to each other. As a result, the hybrid transmission has a compact design. Moreover, due to the advantageous arrangement of the transmission input shafts, a shared countershaft can be utilized, which simplifies the assembly of the hybrid transmission. Due to a connection of the two transmission input shafts, the variability can be further increased.
In one preferred example embodiment, the gear change devices are designed as double shift elements, which are actuatable by a double-acting actuator. In addition, the two gear steps engageable for the electric prime mover are engageable by a double shift element. Due to the provision of double shift elements, the actuation during gear changes can be simplified. In addition, the number of actuators needed for the open-loop control of the hybrid transmission can be kept low. The hybrid transmission can be designed to be cost-efficient and less susceptible to error. Due to the provision of a double shift element for the two gear steps engageable for the electric prime mover, the open-loop control of the hybrid transmission in a purely electric operation is simplified.
In one preferred example embodiment, an idler gear of the gear set that forms the second gear step is arranged at a hollow shaft. As a result, it can be ensured in a technically simple way that the second gear step is engageable for the internal combustion engine and for the electric prime mover and, in fact, regardless of the gear step engaged for the particular other machine.
In one preferred example embodiment, the electric prime mover is actuatable as an integrated starter generator for starting the internal combustion engine and/or as a charging generator for charging an energy accumulator or for supplying a main power circuit. In this way, the hybrid transmission can be efficiently operated. For example, a stationary charging is possible. The fuel consumption can be reduced. Moreover, an additional starter for the internal combustion engine can be omitted.
In one preferred example embodiment, the internal combustion engine is directly operatively connected to the first transmission input shaft. The electric prime mover is actuatable as a starting component for starting the motor vehicle. As a result, a launch clutch, which is expensive and complex in terms of open-loop control, in particular in the form of a friction clutch, can be omitted. The hybrid transmission can be relatively compact, simple, and cost-efficient in production.
In one preferred example embodiment, the second transmission input shaft is designed as a hollow shaft and encompasses, at least partially or in sections, the first transmission input shaft. As a result, the transmission can be designed to be compact.
In one preferred example embodiment of the drive train, the electric prime mover is at least partially actuatable as a supporting force during gear changes of the internal combustion engine. As a complement or a supplement, the internal combustion engine is at least partially actuatable as a supporting force during gear changes of the electric prime mover. As a result, a comfortable changeover of the gear stages is made possible. Moreover, the hybrid transmission has lower wear and a higher stability against failure.
In one preferred example embodiment of the drive train, the drive train has a second electric prime mover, which is connected in series with the internal combustion engine on the first transmission input shaft. As a result, the internal combustion engine can be designed having smaller dimensions, since assistance is possible by the second electric prime mover. A consumption of fossil fuels can be reduced.
A gear step changeover takes place by disengaging one shift element and simultaneously engaging the shift element for the next-higher or next-lower gear step. The second shift element therefore gradually takes on the torque from the first shift element, until, by the end of the gear step changeover, the entire torque has been taken on by the second shift element.
Entraining the internal combustion engine into motion is understood to mean starting the internal combustion engine or setting the internal combustion engine into rotation. The entrainment into motion takes place by at least partially engaging a friction clutch with a gear step engaged and the ignition switched on, wherein the ‘momentum’ of a vehicle in motion, i.e., kinetic energy, is transmitted by the power train to the internal combustion engine.
In the present case, an internal combustion engine can be any machine that can generate a movement and/or a turning motion by burning a fuel, such as gasoline fuel, diesel fuel, kerosene, ethanol, liquefied gas, liquefied petroleum gas, etc. An internal combustion engine can be, for example, a spark-ignition engine, a diesel engine, a Wankel rotary piston engine®, or a two-stroke engine.
An actuator in the present case is a component that converts an electrical signal into a mechanical motion. Preferably, actuators that are utilized with double shift elements carry out movements in two opposite directions, in order to engage one shift element of the double shift element in the first direction and to engage the other shift element in the second direction.
A serial driving operation is understood to be an operating mode, in which the internal combustion engine acts as a drive for an electric prime mover operated as a generator, which supplies a second electric prime mover, and so the internal combustion engine is decoupled from the driving wheels and, preferably, can be operated continuously at a single, low-emission operating point.
Stationary charging is understood to be the operation of the electric prime mover as a generator, preferably while the vehicle is at rest with the internal combustion engine running, in order to charge an energy accumulator and/or to supply onboard electronics.
Example aspects of the invention are described and explained in greater detail in the following with reference to a few selected exemplary embodiments in conjunction with the attached drawings, in which:
Reference will now be made to embodiments of the invention, one or more examples of which are shown in the drawings. Each embodiment is provided by way of explanation of the invention, and not as a limitation of the invention. For example, features illustrated or described as part of one embodiment can be combined with another embodiment to yield still another embodiment. It is intended that the present invention include these and other modifications and variations to the embodiments described herein.
The first transmission input shaft 14 and the second transmission input shaft 16 are arranged coaxially to each other and parallel to the countershaft 18. The second transmission input shaft 16 encompasses, at least partially or in sections, the first transmission input shaft 14. The idler gears 28, 30 of the second transmission input shaft 16 are rotationally fixable to the second transmission input shaft 16 by the shift elements A, B. The idler gears 20, 22 of the first transmission input shaft 14 are rotationally fixable to the first transmission input shaft 14 by the shift elements E, F. The first transmission input shaft 14 is drivingly connectable to the second transmission input shaft 16 by a shift element D. The idler gear 30 forming, with the fixed gear 34, the spur gear stage i2, is drivingly connectable to the first transmission input shaft 14 by a shift element C. The shift elements A, B, C, D, E, F are designed as double shift elements AB, CD, EF, which are arranged at the two transmission input shafts 14, 16. The first transmission input shaft 14 and the second transmission input shaft 16 form, with the countershaft 18, a sub-transmission in each case.
In a purely electric operation, the electric prime mover can transmit input power by the electric-machine gear steps E1 and E2, i.e., the spur gear stages i1 and i2, for power transmission. These two electric-machine gear steps can be engaged by the double shift element AB. The other shift elements, C, D, E; F, are in a neutral position, i.e., do not connect the idler gear associated therewith to the shaft associated with the shift element.
In a hybrid operation, the electric prime mover EM1 transmits input power by the electric-machine gear steps E1 or E2. Additionally, the internal combustion engine VM transmits input power by the internal-combustion-engine gear steps 1, 2, 3, 4 formed by the spur gear stages i1, i2, i3, i4. The vehicle is in an operating condition, in which input power is provided by the electric prime mover EM1 as well as by the internal combustion engine VM. The internal-combustion-engine gear steps 3 and 4 are engaged by the double shift element EF. The internal-combustion-engine gear steps 1 and 2 are engaged by the double shift element CD. The internal-combustion-engine gear steps 1 and 2 are established by the same gearwheel pairs or spur gear stages i1, i2 as the electric-machine gear steps E1 and E2. In order to engage the first internal-combustion-engine gear step, the two transmission input shafts 14, 16 are drivingly connected to each other by the shift element D, and the shift element A is engaged. In order to engage the second internal-combustion-engine gear step, the shift element C is engaged. During the hybrid operation, all internal-combustion-engine gear steps 1, 2, 3, 4 are engageable when the electric prime mover utilizes the first electric-machine gear step E1. The internal-combustion-engine gear steps 2, 3, 4 are engageable when the electric prime mover utilizes the second electric-machine gear step E2.
In a purely internal combustion engine-driven operation, the internal combustion engine VM can transmit input power by the internal-combustion-engine gear steps 2, 3, 4. The electric prime mover EM1 is not operated in this case. The internal-combustion-engine gear steps 3 and 4 are engaged by the double shift element EF. The internal-combustion-engine gear step 2 is engaged by the shift element C. The shift element D drivingly connects the first transmission input shaft 14 and the second transmission input shaft 16, in order to operate the electric prime mover EM1 as a generator and charge an energy accumulator, for example, while the vehicle is at rest with the internal combustion engine VM running. Moreover, as a result, the electric prime mover EM1 can be utilized as a starter for the internal combustion engine VM.
In the example embodiment shown in
In the following, identical reference characters refer to identical features and are not explained in greater detail. Preferably, only the differences in the example variants of hybrid transmissions are discussed.
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In
The second electric prime mover EM2 can be utilized in a hybrid operation for assisting the internal combustion engine VM. The clutch K0 is designed to be form-locking. It is understood that a friction-locking clutch can also be utilized, in order, for example, to allow for a purely internal combustion engine-driven starting operation. If the clutch K0 is engaged, i.e., the first transmission input shaft 14 is drivingly connected to the internal combustion engine VM, the following functions are possible: a start of the internal combustion engine VM from a purely electric operation; the supply of a main power circuit of a hybrid vehicle by the internal combustion engine VM, which drives the second electric prime mover, which acts as a generator; a serial driving operation forward and also in reverse. Here, the internal combustion engine VM drives the second electric prime mover as a generator. The electrical energy generated by the second electric machine EM2 (generator) is then supplied to the electric prime mover EM1, and so the electric prime mover EM1 can provide input power. The electric prime mover EM1 can be operated in both directions of rotation, in order to allow for forward travel and travel in reverse. It is understood that the clutch K0 can also be omitted, depending on which functions are to be represented with the hybrid transmission 10.
In
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The invention was comprehensively described and explained with reference to the drawings and the description. The description and the explanation are to be understood as an example and are not to be understood as limiting. The invention is not limited to the disclosed embodiments. Other embodiments or variations result for a person skilled in the art within the scope of the utilization of the present invention and within the scope of a precise analysis of the drawings, the disclosure, and the following claims.
In the claims, the words “comprise” and “comprising” do not rule out the presence of further elements or steps. The indefinite article “a” does not rule out the presence of a plurality. A single element or a single unit can carry out the functions of several of the units mentioned in the claims. The mere mention of a few measures in multiple various dependent claims is not to be understood to mean that a combination of these measures cannot also be advantageously utilized.
In the claims, reference characters corresponding to elements recited in the detailed description and the drawings may be recited. Such reference characters are enclosed within parentheses and are provided as an aid for reference to example embodiments described in the detailed description and the drawings. Such reference characters are provided for convenience only and have no effect on the scope of the claims. In particular, such reference characters are not intended to limit the claims to the particular example embodiments described in the detailed description and the drawings.
10 hybrid transmission
12 drive train
14 first transmission input shaft
16 second transmission input shaft
18 countershaft
20 idler gear of the third spur gear stage
22 idler gear of the fourth spur gear stage
24 fixed gear of the third spur gear stage
26 fixed gear of the fourth spur gear stage
28 idler gear of the first spur gear stage
30 idler gear of the second spur gear stage
32 fixed gear of the first spur gear stage
34 fixed gear of the second spur gear stage
36 differential
38 gear shift matrix
40 further countershaft
42 fixed gear of the third and fourth spur gear stages
44 fixed gear
46 fixed gear
48 output shaft
VM internal combustion engine
EM1 first electric prime mover
EM2 second electric prime mover
i1 first spur gear stage
i2 second spur gear stage
i3 third spur gear stage
i4 fourth spur gear stage
iab output spur gear stage
iab2 further output spur gear stage
A shift element
B shift element
C shift element
D shift element
E shift element
F shift element
K0 separating clutch
Number | Date | Country | Kind |
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10 2019 201 298.1 | Feb 2019 | DE | national |
The present application is related and has right of priority to German Patent Application No. 102019201298.1 filed in the German Patent Office on Feb. 1, 2019 and is a nationalization of PCT/EP2019/085554 filed in the European Patent Office on Dec. 17, 2019, both of which are incorporated by reference in their entirety for all purposes.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2019/085554 | 12/17/2019 | WO | 00 |