This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2018-042586 filed on Mar. 9, 2018, the content of which is incorporated herein by reference.
This invention relates to a drive system of a hybrid vehicle including a speed change mechanism.
Conventionally, there is a known apparatus of this type that includes a power distribution mechanism for distributing power of an engine serving as main power source to a first electric motor and a transmission member, a second electric motor connected to the transmission member, and a speed change mechanism provided between the transmission member and drive wheels. Such an apparatus is described in, for example, Japanese Unexamined Patent Publication No. 2012-240551 (JP2012-240551A). In the apparatus described in JP2012-240551A, the speed change mechanism includes a pair of friction engagement mechanisms, and is switched to a high-speed range or a low-speed range by engaging one friction engagement mechanism and disengaging the other friction engagement mechanism or by disengaging the one friction engagement mechanism and engaging the other friction engagement mechanism.
When the speed change mechanism of the drive apparatus of JP2012-240551A is shifted from high-speed range to low-speed range, for example, clutch torque of the one friction engagement mechanism in engaged state is reduced to and held waiting at a predetermined value and thereafter gradually reduced toward 0. In addition, clutch torque of the other friction engagement mechanism in disengaged state is increased in step with this gradual reduction toward 0. Therefore, since prompt switching of the speed change mechanism is difficult, the drive apparatus has a disadvantage of poor shift responsiveness.
An aspect of the present invention is a drive system of a hybrid vehicle, includes: an internal combustion engine including a first output shaft; a first motor-generator; a rotor; a power division mechanism connected to the internal combustion engine to divide a power generated by the internal combustion engine to the first motor-generator and the rotor; a speed change mechanism including a second output shaft and configured to change a rotational speed of the rotor; a path forming portion configured to form a power transmission path transmitting a power from the second output shaft to an axle; a second motor-generator including a third output shaft connected to the power transmission path; a one-way clutch interposed between the second output shaft and the third output shaft in the power transmission path to allow a relative rotation of the third output shaft with respect to the second output shaft in one direction and prohibit the relative rotation of the third output shaft in an opposite direction; and an electric control unit including a microprocessor and a memory and configured to control the speed change mechanism. The speed change mechanism includes a first engagement mechanism including mutually engageable and disengageable members and a second engagement mechanism including mutually engageable and disengageable members. The microprocessor is configured to control the speed change mechanism so as to disengage one of the first engagement mechanism and the second engagement mechanism in an engaged state and engage the other of the first engagement mechanism and the second engagement mechanism in a disengaged state, in accordance with a speed change instruction.
The objects, features, and advantages of the present invention will become clearer from the following description of embodiments in relation to the attached drawings, in which:
Hereinafter, an embodiment of the present invention is explained with reference to
As shown in
The engine 1 is an internal combustion engine (e.g., gasoline engine) wherein intake air supplied through a throttle valve and fuel injected from an injector are mixed at an appropriate ratio and thereafter ignited by a sparkplug or the like to burn explosively and thereby generate rotational power. A diesel engine or any of various other types of engine can be used instead of a gasoline engine. Throttle valve opening, quantity of fuel injected from the injector (injection time and injection time period) and ignition time are, inter alia, controlled by a controller 4. An output shaft 1a of the engine 1 extends centered on axis CL1.
The first and second motor-generators 2 and 3 each has a substantially cylindrical rotor centered on axis CL1 and a substantially cylindrical stator installed around the rotor and can function as a motor and as a generator. Namely, the rotors of the first and second motor-generators 2 and 3 are driven by electric power supplied from a battery 6 through a power control unit (PCU) 5 to coils of the stators. In such case, the first and second motor-generators 2 and 3 function as motors.
On the other hand, when rotating shafts 2a and 3a of rotors of the first and second motor-generators 2 and 3 are driven by external forces, the first and second motor-generators 2 and 3 generate electric power that is applied through the power control unit 5 to charge the battery 6. In such case, the first and second motor-generators 2 and 3 function as generators. During normal vehicle traveling, such as during cruising or acceleration, for example, the first motor-generator 2 functions chiefly as a generator and the second motor-generator 3 functions chiefly as a motor. The power control unit 5 incorporates an inverter controlled by instructions from the controller 4 so as to individually control output torque or regenerative torque of the first motor-generator 2 and the second motor-generator 3.
The first motor-generator 2 and the second motor-generator 3 are coaxially installed at spaced locations. The first motor-generator 2 and second motor-generator 3 are, for example, housed in a common case 7, and a space SP between them is enclosed by the case 7. Optionally, the first motor-generator 2 and second motor-generator 3 can be housed in separate cases.
The first planetary gear mechanism 10 and second planetary gear mechanism 20 are installed in the space SP between the first motor-generator 2 and second motor-generator 3. Specifically, the first planetary gear mechanism 10 is situated on the side of the first motor-generator 2 and the second planetary gear mechanism 20 on the side of the second motor-generator 3.
The first planetary gear mechanism 10 includes a first sun gear 11 and a first ring gear 12 installed around the first sun gear 11, both of which rotate around axis CL1, multiple circumferentially spaced first pinions (planetary gears) 13 installed between the first sun gear 11 and first ring gear 12 to mesh with these gears 11 and 12, and a first carrier 14 that supports the first pinions 13 to be individually rotatable around their own axes and collectively revolvable around axis CL1.
Similarly to the first planetary gear mechanism 10, the second planetary gear mechanism 20 includes a second sun gear 21 and a second ring gear 22 installed around the second sun gear 21, both of which rotate around axis CL1, multiple circumferentially spaced second pinions (planetary gears) 23 installed between the second sun gear 21 and second ring gear 22 to mesh with these gears 21 and 22, and a second carrier 24 that supports the second pinions 23 to be individually rotatable around their own axes and collectively revolvable around axis CL1.
The output shaft 1a of the engine 1 is connected to the first carrier 14, and power of the engine 1 is input to the first planetary gear mechanism 10 through the first carrier 14. On the other hand, when the engine 1 is started, power from the first motor-generator 2 is input to the engine 1 through the first planetary gear mechanism 10. The first carrier 14 is connected to a one-way clutch 15 provided on an inner peripheral surface of a surrounding wall of the case 7. The one-way clutch 15 allows forward rotation of the first carrier 14, i.e., rotation in same direction as that of the engine 1, and prohibits reverse rotation. Provision of the one-way clutch 15 prevents the engine 1 from being reversely rotated by reverse torque acting through the first carrier 14.
The first sun gear 11 is connected to the rotating shaft 2a of the rotor of the first motor-generator 2, and the first sun gear 11 and first motor-generator 2 (rotor) rotate integrally. The first ring gear 12 is connected to the second carrier 24, and the first ring gear 12 and second carrier 24 rotate integrally. Owing to this configuration, the first planetary gear mechanism 10 can output power received from the first carrier 14 through the first sun gear 11 to the first motor-generator 2 and output power through the first ring gear 12 to the second carrier 24 on an axle 57 side. In other words, it can dividedly output power from the engine 1 to the first motor-generator 2 and the second planetary gear mechanism 20.
An axis CL1-centered substantially cylindrical outer drum 25 is provided radially outside the second ring gear 22. The second ring gear 22 is connected to and rotates integrally with the outer drum 25. A brake mechanism 30 is provided radially outward of the outer drum 25. The brake mechanism 30 is, for example, structured as a multi-plate wet brake including multiple radially extending plates (friction members) 31 arranged in axial direction and multiple radially extending disks (friction members) 32 arranged in axial direction (multiple illustration is omitted in the drawing). The plates 31 and disks 32 are alternately arranged in axial direction.
The multiple plates 31 are circumferentially non-rotatably and axially movably engaged at their radial outer ends with the inner peripheral surface of the surrounding wall of the case 7. The multiple disks 32 rotate integrally with the outer drum 25 owing to their radially inner ends being engaged with outer peripheral surface of the outer drum 25 to be circumferentially non-rotatable and axially movable relative to the outer drum 25. A non-contact rotational speed sensor 35 for detecting rotational speed of the outer drum 25 is provided on inner peripheral surface of the case 7 to face outer peripheral surface of the outer drum 25 axially sideward of the brake mechanism 30.
The brake mechanism 30 includes a spring (not shown) for applying biasing force acting to separate the plates 31 and disks 32 and thus release the disks 32 from the plates 31, and a piston (not shown) for applying pushing force acting against the biasing force of the spring to engage the plates 31 and disks 32. The piston is driven by hydraulic pressure supplied through a hydraulic pressure control unit 8. In a state with no hydraulic pressure acting on the piston, the plates 31 and disks 32 separate, thereby releasing (turning OFF) the brake mechanism 30 and allowing rotation of the second ring gear 22. On the other hand, when hydraulic pressure acts on the piston, the plates 31 and disks 32 engage, thereby operating (turning ON) the brake mechanism 30. In this state, rotation of the second ring gear 22 is prevented.
An axis CL1-centered substantially cylindrical inner drum 26 is provided radially inward of and facing the outer drum 25. The second sun gear 21 is connected to an output shaft 27 of a second planetary gear mechanism 20 that extends along axis CL1 and is connected to the inner drum 26, whereby the second sun gear 21, output shaft 27 and inner drum 26 rotate integrally. A clutch mechanism 40 is provided between the outer drum 25 and the inner drum 26.
The clutch mechanism 40 is, for example, structured as a multi-plate wet clutch including multiple radially extending plates (friction members) 41 arranged in axial direction and multiple radially extending disks (friction members) 42 arranged in axial direction (multiple illustration is omitted in the drawing). The plates 41 and disks 42 are alternately arranged in axial direction. The multiple plates 41 rotate integrally with the outer drum 25 owing to their radial outer ends being engaged with the inner peripheral surface of the outer drum 25 to be circumferentially non-rotatable and axially movable relative to the outer drum 25. The multiple disks 42 rotate integrally with the inner drum 26 owing to their radially inner ends being engaged with outer peripheral surface of the inner drum 26 to be circumferentially non-rotatable and axially movable relative to the inner drum 26.
The clutch mechanism 40 includes a spring (not shown) for applying biasing force acting to separate the plates 41 and disks 42 and thus release the disks 42 from the plates 41, and a piston (not shown) for applying pushing force acting against the biasing force of the spring to engage the plates 41 and disks 42. The piston is driven by hydraulic pressure supplied through the hydraulic pressure control unit 8.
In a state with no hydraulic pressure acting on the piston, the plates 41 and disks 42 separate, thereby releasing (turning OFF) the clutch mechanism 40 and allowing relative rotation of the second sun gear 21 with respect to the second ring gear 22. When rotation of the second ring gear 22 is prevented by the brake mechanism 30 being ON at this time, rotation of the output shaft 27 with respect to the second carrier 24 is accelerated. This state corresponds to speed ratio stage being shifted to high.
On the other hand, when hydraulic pressure acts on the piston, the plates 41 and disks 42 engage, thereby operating (turning ON) the clutch mechanism 40 and integrally joining the second sun gear 21 and second ring gear 22. When rotation of the second ring gear 22 is allowed by the brake mechanism 30 being OFF at this time, the output shaft 27 becomes integral with the second carrier 24 and rotates at the same speed as the second carrier 24. This state corresponds to speed ratio stage being shifted to low.
The second planetary gear mechanism 20, brake mechanism 30 and clutch mechanism 40 configure a speed change mechanism 70 that shifts rotation of the second carrier 24 between two speed stages (high and low) and outputs the shifted rotation from the output shaft 27.
The output shaft 27 is connected through a one-way clutch 50 to an output gear 51 centered on axis CL1. The one-way clutch 50 allows forward rotation of the output gear 51 with respect to the output shaft 27, i.e., relative rotation corresponding to vehicle forward direction, and prohibits rotation corresponding to vehicle reverse direction. In other words, when rotational speed of the output shaft 27 corresponding to vehicle forward direction is faster than rotational speed of the output gear 51, the one-way clutch 50 locks, whereby the output shaft 27 and output gear 51 rotate integrally. On the other hand, when rotational speed of the output gear 51 corresponding to vehicle forward direction is faster than rotational speed of the output shaft 27, the one-way clutch 50 disengages (unlocks), whereby the output gear 51 freely rotates with respect to the output shaft 27 without torque pulled back.
A rotating shaft 3a of the rotor of the second motor-generator 3 is connected to the output gear 51, so that the output gear 51 and the second motor-generator 3 (rotating shaft 3a) rotate integrally. Since the one-way clutch 50 is interposed between the output shaft 27 and the rotating shaft 3a, forward relative rotation of the rotating shaft 3a with respect to the output shaft 27 is allowed. In other words, when rotational speed of the second motor-generator 3 is faster than rotational speed of the output shaft 27, the second motor-generator 3 efficiently rotates without torque of the output shaft 27 (second planetary gear mechanism 20) pulled back. The one-way clutch 50 is installed radially inward of the rotating shaft 3a. Since axial length of the drive system 100 can therefore be minimized, a smaller drive system 100 can be realized.
An oil pump (MOP) 60 is installed radially inward of the rotor of the second motor-generator 3. The oil pump 60 is connected to the output shaft 1a of the engine 1 and driven by the engine 1. Oil supply necessary when the engine 1 is stopped is covered by driving an electric pump (EOP) 61 with power from the battery 6.
A large-diameter gear 53 rotatable around a counter shaft 52 lying parallel to axis CL1 meshes with the output gear 51, and torque is transmitted to the counter shaft 52 through the large-diameter gear 53. Torque transmitted to the counter shaft 52 is transmitted through a small-diameter gear 54 to a ring gear 56 of a differential unit 55 and further transmitted through the differential unit 55 to the left and right axles (drive shaft) 57. Since this drives the front wheels 101, the vehicle travels. The rotating shaft 3a, output gear 51, large-diameter gear 53, small-diameter gear 54 and differential unit 55, inter alia, configure a power transmission path 71 between the output shaft 27 and the axles 57.
The hydraulic pressure control unit 8 includes electromagnetic valve, proportional electromagnetic valve, and other control valves actuated in accordance with electric signals. These control valves operate to control hydraulic pressure flow to the brake mechanism 30, clutch mechanism 40 and the like in accordance with instructions from the controller 4. This enables ON-OFF switching of the brake mechanism 30 and clutch mechanism 40.
The controller (ECU) 4 as an electric control unit incorporates an arithmetic processing unit having a CPU, ROM, RAM and other peripheral circuits, and the CPU includes an engine control ECU 4a, a speed change mechanism control ECU 4b and a motor-generator ECU 4c. Alternatively, the multiple ECUs 4a to 4c need not be incorporated in the single controller 4 but can instead be provided as multiple discrete controllers 4 corresponding to the ECUs 4a to 4c.
The controller 4 receives as input signals from, inter alia, the rotational speed sensor 35 for detecting rotational speed of the drum 25, a vehicle speed sensor 36 for detecting vehicle speed, an accelerator opening angle sensor 37 for detecting accelerator opening angle indicative of amount of accelerator pedal depression, and an engine speed sensor 38 for detecting rotational speed of the engine 1. Although not indicated in the drawings, the controller 4 also receives signals from a sensor that detects rotational speed of the first motor-generator 2 and a sensor that detects rotational speed of the second motor-generator 3.
Based on these input signals, the controller 4 decides drive mode in accordance with a predefined driving force map representing vehicle driving force characteristics defined in terms of factors such as vehicle speed and accelerator opening angle. In order to enable the vehicle to travel in the decided drive mode, the controller 4 controls operation of the engine 1, first and second motor-generators 2 and 3, the brake mechanism 30 and the clutch mechanism 40 by outputting control signals to, inter alia, an actuator for regulating throttle valve opening, an injector for injecting fuel, the power control unit 5 and the hydraulic pressure control unit 8 (control valve).
In
In EV mode, vehicle traveling is powered solely by motive power of the second motor-generator 3. As shown in
As show in
In W motor mode, vehicle traveling is powered by motive power of the first motor-generator 2 and the second motor-generator 3. As shown in
As show in
In series mode, vehicle traveling is powered by motive power of the second motor-generator 3 while the first motor-generator 2 is being driven by motive power from the engine 1 to generate electric power. As shown in
As shown in
In HV mode, vehicle traveling is powered by motive power produced by the engine 1 and the second motor-generator 3. Within the HV mode, the HV low mode corresponds to a mode of wide-open acceleration from low speed, and the HV high mode corresponds to a mode of normal traveling after EV traveling. As shown in
In HV low mode, remainder of torque output from the engine 1 is transmitted through the first ring gear 12 and the second carrier 24 (second carrier 24 rotating integrally with the second sun gear 21 and second ring gear 22) to the output shaft 27. Rotational speed of the output shaft 27 at this time is equal to rotational speed of the second carrier 24. Torque transmitted to the output shaft 27 is transmitted through the locked one-way clutch 50 to the output gear 51, and transmitted to the axles 57 together with torque output from the second motor-generator 3. This enables high-torque vehicle running using torque from the engine 1 and second motor-generator 3, while maintaining sufficient battery residual charge with power generated by the first motor-generator 2.
Torque transmitted to the output shaft 27 is transmitted through the locked one-way clutch 50 to the output gear 51, and transmitted to the axles 57 together with torque output from the second motor-generator 3. Therefore, by utilizing torque from the engine 1 and second motor-generator 3 while maintaining sufficient battery residual charge, vehicle running can be achieved at torque that, while lower than that in HV low mode, is higher than that in EV mode. Since rotation of the output shaft 27 is speeded up by the second planetary gear mechanism 20 in HV high mode, running at lower engine speed than in HV low mode can be realized.
The drive system 100 according to the present embodiment is characterized by speed ratio shifting from HV high mode to HV low mode and from HV low mode to HV high mode in response to instruction from the controller 4. This speed ratio shifting is explained in the following.
As shown in
When required driving force increases during vehicle speed increase, the controller 4 switches drive mode from HV high mode to HV low mode, for example. As shown in
Switching from HV high mode to HV low mode can be achieved, similarly to in conventional ordinary switching, by turning the clutch mechanism 40 ON after starting to turn the brake mechanism 30 OFF. Moreover, in the present embodiment, mode switching can also be achieved by turning the brake mechanism 30 and the clutch mechanism 40 ON and thereafter turning the brake mechanism 30 OFF. In other words, switching to HV low mode can also be performed by turning the clutch mechanism 40 ON to once switch from HV high mode to series mode, and thereafter turning the brake mechanism 30 OFF. Similarly, switching from HV low mode to HV high mode can also be realized by turning the brake mechanism 30 and clutch mechanism 40 ON and thereafter turning the clutch mechanism 40 OFF. In other words, switching to HV high mode can also be performed by turning the brake mechanism 30 ON to once switch from HV low mode to series mode, and thereafter turning the clutch mechanism 40 OFF.
At this time, the one-way clutch 50 assumes unlocked state and rotational speed of the second sun gear 21 (2S), i.e., rotational speed of the output shaft 27, falls lower than rotational speed of the rotating shaft 3a of the second motor-generator 3. A state of no mechanical driving torque from the engine 1 (ENG) being applied to the axles 57 therefore arises, but the controller 4 controls the power control unit 5 so as to supply equivalent compensating electrical energy generated by the first motor-generator 2 to the second motor-generator 3. Driving torque of the second motor-generator 3 therefore increases to enable the vehicle to generate desired vehicle propulsion torque matched to required driving force.
Characteristic curves f1B and f2B of
As shown in
Thus in generally practiced downshifting, when switching between the clutches of the pair of frictional engagement mechanisms is performed, the preceding stage (high side) continuing to receive engine torque reaction force is controlled by partial clutch engagement, whereby a time lag during which differential rotation of friction elements increases comes to be present, but downshifting can be achieved while inhibiting shift shock due to succeeding stage (low side) engagement. In other words, when time of increasing clutch torque on engaging side (low side) is early, negative acceleration owing to pull back of torque in the torque phase or inertia phase may occur and cause shift shock, but shift shock can be inhibited by increasing engaging side clutch torque after waiting for engine speed to increase (convergence of engaging side, i.e., low side, friction element rotation differential of 0). In this case, however, completion of shifting takes a relatively long time, so that prompt downshifting is hard to realize.
In contrast, in the present embodiment, as shown in
In other words, when mode is switched between HV low mode and HV high mode in the present embodiment, drive mode only once switches to series mode even if the pair of engaging elements (brake mechanism 30 and clutch mechanism 40) are simultaneously engaged. It is therefore possible by action of the one-way clutch 50 to inhibit occurrence of negative acceleration caused by pull back of torque in torque phase or inertia phase as occurs in so-called clutch-to-clutch control. Speed ratio stage can therefore be switched smoothly with good responsiveness.
As indicated by the change from
Normal region is a region within which required propelling force can be ensured by assistance from the battery 6. In addition, normal region is a region that condition of amount of electric power supplied to the second motor-generator 3 through the electrical path being equal to or less than allowable output of the power control unit 5 is satisfied and condition of rotational speed of the first motor-generator 2 after downshifting being equal to or greater than 0 is satisfied. Normal range is stored in memory of the controller 4 in advance. The controller 4 determines whether operating region is within normal region and performs downshifting in the manner indicated in
First, in S1 (S: processing Step), based on signals from the vehicle speed sensor 36 and the accelerator opening angle sensor 37, whether operating point dependent on vehicle speed and required driving force is moved from HV high mode region to HV low mode region on a predefined driving force map is determined, i.e., whether downshift instruction from a HV high mode to HV low mode is output is determined. When the result in S1 is YES, the program goes to S2, and when NO, returns to S1.
In S2, a control signal is output to a control valve of the hydraulic pressure control unit 8 to control hydraulic pressure for driving the piston of the clutch mechanism 40 (clutch pressure) so as to increase clutch torque of the clutch mechanism 40, namely, engaging side clutch torque, by a predetermined ratio, as indicated by curve f2A of
Next, in S3, whether decrease of engine speed Ne detected by the engine speed sensor 38 is equal to or greater than predetermined value is determined, i.e., whether pull back for engine speed Ne is occurred is determined. If a positive decision is made in S3, the routine proceeds to S4, and if negative decision is made, returns to S1.
In S4, the engine 1, first motor-generator 2 and second motor-generator 3 are coordinately controlled based on signals from the rotational speed sensor 35 etc. Specifically, the rotational speed sensor 35 detects change of rotational speed of the outer drum 25 of the clutch mechanism 40 in shift transient state (during switching to low or high), and the engine 1, first motor-generator 2 and second motor-generator 3 are coordinately controlled based on the detected value. More exactly, the first motor-generator 2 is first controlled based on engine speed or change in engine speed and the second motor-generator 3 is thereafter subordinately controlled in accordance with resulting behavior of the first motor-generator 2.
Although not indicated in the drawing, processing for switching from HV low mode to HV high mode includes processing responsive to output of an upshift instruction for increasing clutch torque of the brake mechanism 30 (engaging side clutch torque) by a predetermined ratio and decreasing clutch torque of the clutch mechanism 40 (disengaging side clutch torque) by a predetermined ratio. When pull back of engine speed Ne is thereafter detected, processing is included for coordinately controlling the engine 1, first motor-generator 2 and second motor-generator 3.
An explanation of overall operation of the drive system 100 during speed ratio shifting follows.
When increase of succeeding stage torque begins under persisting effect of preceding stage brake residual pressure at time t1, resistance force against the engine 1 increases and engine speed Ne decreases. When the engine speed sensor 38 detects that amount of engine speed Ne decrease (change) is equal to or greater than predetermined value (pull back with respect to the engine 1), the controller 4 maintains engine output by increasing engine torque Te (S4). At this time, MG1 rotational speed gradually decreases toward post-downshift state (
When the rotational speed sensor 35 detects decrease of OWY input rotational speed relative to MG2 rotational speed at time t2, i.e., when it detects unlocked state of the one-way clutch 50, the controller 4 increases MG1 torque to increase power generation (output) of the first motor-generator 2 (equal to multiplication value of MG1 torque and MG1 rotational speed) (S4). This increases MG2 torque and minimizes decrease of vehicle propelling force. Driving in series mode (series HV driving) starts at this time t2. At this point, the controller 4 compensates for deficiency of electric power supplied from the first motor-generator 2 to the second motor-generator 3 through the electrical path by supplying power from the battery 6 to the second motor-generator 3, i.e., it performs battery assist (S4).
When engagement of the clutch mechanism 40 is completed upon torque of the succeeding stage reaching maximum at time t3, engine speed Ne starts to increase in conformity with high Ne state following downshift. At this time, in order to absorb inertia torque of the first motor-generator 2, the controller 4 increases electric power generation in order to increase MG1 torque and decrease MG1 rotational speed along a sharper gradient (S4). In addition, it increases amount of battery assist in order to compensate for deficiency of electric power supplied from the first motor-generator 2 to the second motor-generator 3 through the electrical path (S4). Since decreasing MG1 rotational speed increases OWY input rotational speed (rotational speed of the second sun gear 21) (
When OWY input rotational speed returns to as far as MG2 rotational speed at time t4, the one-way clutch 50 assumes locked state, so that mechanical torque from the engine 1 is added to MG2 torque for output. Series HV driving ends at this time t4. Concurrently, battery assist declines and MG1 torque decreases.
When MG1 torque decreases at time t2a, output of the first motor-generator 2 decreases. As a result, supply of electric power from the first motor-generator 2 to the second motor-generator 3 through the electrical path decreases. In the example of
The present embodiment can achieve advantages and effects such as the following:
(1) The drive system 100 according to the present embodiment includes the engine 1, the first motor-generator 2 connected to the engine 1, the first planetary gear mechanism 10 for dividing motive power generated by the engine 1 between the first motor-generator 2 and the second carrier 24, the speed change mechanism 70 for shifting speed ratio of rotation of the second carrier 24 and outputting motive power from the output shaft 27 of the speed change mechanism 70, members such as the output gear 51 for forming the power transmission path 71 transmitting motive power output from the output shaft 27 to the axles 57, the second motor-generator 3 having the rotating shaft 3a connected to the power transmission path 71, the one-way clutch 50 interposed in the power transmission path 71 between the output shaft 27 and the rotating shaft 3a for allowing relative rotation of the rotating shaft 3a with respect to the output shaft 27 in one direction and prohibiting relative rotation in opposite direction, and the controller 4 for controlling the speed change mechanism 70 (
By providing the one-way clutch 50 between the speed change mechanism 70 and second motor-generator 3 in this manner, occurrence of negative acceleration caused by torque pull back when the brake mechanism 30 and clutch mechanism 40 are simultaneously engaged can be prevented. Therefore, the speed change mechanism 70 can switch promptly with good responsiveness, and smooth and efficient speed ratio shifting can be realized.
(2) During control of the speed change mechanism 70 in accordance with shift instruction, the controller 4 responds to start of rotation of the rotating shaft 3a relative to the output shaft 27 by controlling supply of electric power to the second motor-generator 3 so as to increase driving torque of the second motor-generator 3 (
(3) The speed change mechanism 70 further includes the second planetary gear mechanism 20 having the second sun gear 21 connected to the output shaft 27, the second carrier 24, and the second ring gear 22 (
(4) The controller 4 responds to implementation of EV mode of traveling on power from the second motor-generator 3 with the engine 1 stopped by disengaging the brake mechanism 30 and disengaging the clutch mechanism 40, responds to implementation of HV mode of traveling on power from the engine 1 and power from the second motor-generator 3 by engaging either the brake mechanism 30 or the clutch mechanism 40 and disengaging the other thereof, and responds to implementation of series mode of traveling on power from the second motor-generator 3 while driving the first motor-generator 2 to generate electric power using motive power from the engine 1 by engaging the brake mechanism 30 and engaging the clutch mechanism 40. This enables typical drive modes of a hybrid vehicle, namely, EV mode, HV mode and series mode, to be readily achieved with a simple configuration solely for controlling engaging actions of the brake mechanism 30 and the clutch mechanism 40.
(5) HV mode includes HV low mode for powerful acceleration and HV high mode for normal driving. The controller 4 controls the speed change mechanism 70 so as to disengage the brake mechanism 30 and engage the clutch mechanism 40 when implementing HV low mode, so as to engage the brake mechanism 30 and disengage the clutch mechanism 40 when implementing HV high mode, and, upon being instructed to switch from HV low mode to HV high mode or from HV high mode to HV low mode in accordance with shift instruction, so as to shift from HV low mode to HV high mode via series mode or from HV high mode to HV low mode via series mode. Since action of the one-way clutch 50 is utilized to implement series mode in the course of shifting between HV low mode and HV high mode, low-high switching can be performed with good responsiveness while inhibiting overlapping engagement of the two frictional engagement mechanisms and/or torque pull back owing to control reaction force of the first motor-generator 2.
Various modifications of the aforesaid embodiment are possible. Some examples are explained in the following. In the aforesaid embodiment, the speed change mechanism 70 is configured as an automatic speed change mechanism adapted to automatically shift speed stage in accordance with vehicle speed and required driving force. In other words, shift instructions are output automatically by the controller 4, but manual output of shift instructions by driver operation of a switch, for example, is also alternatively possible. In the aforesaid embodiment (
In the aforesaid embodiment (
In the aforesaid embodiment (
In the aforesaid embodiment, the controller 4 is adapted to control actions of the brake mechanism 30 and clutch mechanism 40 so as to implement EV mode, W motor mode, series mode, HV low mode (first HV mode), HV high mode (second HV mode) and the like, but can also be adapted to implement other modes.
The present invention can also be used as a drive method of a hybrid vehicle including an internal combustion engine including a first output shaft, a first motor-generator, a rotor, a power division mechanism connected to the internal combustion engine to divide a power generated by the internal combustion engine to the first motor-generator and the rotor, a speed change mechanism including a second output shaft and configured to change a rotational speed of the rotor, a path forming portion configured to form a power transmission path transmitting a power from the second output shaft to an axle, a second motor-generator including a third output shaft connected to the power transmission path, and a one-way clutch interposed between the second output shaft and the third output shaft in the power transmission path to allow a relative rotation of the third output shaft with respect to the second output shaft in one direction and prohibit the relative rotation of the third output shaft in an opposite direction.
The above embodiment can be combined as desired with one or more of the above modifications. The modifications can also be combined with one another.
According to the present invention, it is possible to switch promptly a speed change mechanism installed in a drive system of a hybrid vehicle, and improve responsiveness of speed ratio shifting.
Above, while the present invention has been described with reference to the preferred embodiments thereof, it will be understood, by those skilled in the art, that various changes and modifications may be made thereto without departing from the scope of the appended claims.
Number | Date | Country | Kind |
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2018-042586 | Mar 2018 | JP | national |