This application relates generally to hybrid vehicles, and in particular, to arrangements for providing a power boost to hybrid vehicles. The application also relates to components, devices, systems, and methods pertaining to hybrid vehicles.
Motor vehicles typically operate using an internal combustible engine to convert the energy in a combustible fuel, such as gasoline or diesel, into mechanical energy to drive the wheels and otherwise operate the motor vehicle. Unfortunately, combustible fuels are expensive and contribute to environmental pollution. Due to these drawbacks, attention has been given to the problems of reduction of fuel consumption and pollutants emitted by automobiles and other highway vehicles.
To alleviate some of these drawbacks, hybrid vehicles of various configurations have been proposed. For example, in some series hybrid vehicles, the vehicle batteries are used to power the wheels via an electric motor, and the internal combustion engine powers a generator and can be operated in its most fuel-efficient output power range while still allowing the electric traction motor (powered by the batteries or the generator) to drive the vehicle. In another configuration, commonly called a parallel hybrid vehicle, the internal combustion engine and electric motor are matched through a complex gear train so that both can provide torque to drive the vehicle. In a parallel hybrid vehicle, the vehicle can be operated in several different modes including a mode where the engine is run at constant speed and excess power is converted by a motor/generator to electrical energy for storage in the batteries. Other hybrid vehicle arrangements and modes of operation are also known.
A hybrid vehicle includes at least one axle, an energy storage device disposed within the hybrid vehicle, a fuel consuming engine, a power boosting feature, and a controller. The fuel consuming engine is operably connected to selectively provide power to at least one of the energy storage device and the at least one axle. The engine is capable of providing at least the mean but less than a peak power to drive the hybrid vehicle over a typical route. The power boosting feature is configured to provide the fuel consuming engine with additional power to achieve a desired power to accelerate the vehicle. The controller is adapted to selectively control power flow to the one or more axles from one or more of the energy storage device, the engine, and the power boosting feature to achieve the desired power.
A system for the power train of a hybrid vehicle includes one or more axles, a flywheel, a fuel consuming engine, a power boosting feature, and a controller. The flywheel is configured to produce between 10 kWatts and 200 kWatts of power for driving the one or more axles of the hybrid vehicle. The fuel consuming engine is configured to produce between 10 kWatts and 200 kWatts of power. The engine is capable of providing at least the mean but less than a peak power to drive the hybrid vehicle over a typical route. The power boosting feature is configured provide the fuel consuming engine with additional power to achieve a desired power to accelerate the vehicle. The controller is adapted to selectively control power flow to the one or more axles from one or more of the energy storage device, the engine, and the power boosting feature to achieve the desired power.
A method of operating a hybrid vehicle includes providing an energy storage device selectively operable to power one or more axles of the hybrid vehicle, operating a fuel consuming engine to selectively power at least one of the energy storage device and the one or more axles, where the engine is capable of providing at least the mean but less than a peak power to drive the hybrid vehicle over a typical route, monitoring power demand and power availability to be supplied to the one or more axles from one or more of the energy storage device, the fuel consuming engine, and the power boosting feature, and engaging a power boosting feature configured provide the fuel consuming engine with additional mechanical power to achieve a desired power based upon the power demand and power availability to be supplied.
Related assemblies, methods, systems, articles, components, and techniques are also discussed.
The above summary is not intended to describe each disclosed embodiment or every implementation of the present disclosure. The figures and the detailed description below more particularly exemplify illustrative embodiments.
Throughout the specification reference is made to the appended drawings wherein:
The figures are not necessarily to scale. Like numbers used in the figures refer to like components. However, it will be understood that the use of a number to refer to a component in a given figure is not intended to limit the component in another figure labeled with the same number.
The present disclosure relates generally to hybrid vehicles with high degrees of hybridization (herein further referred to as “high DOH vehicles”). A high DOH vehicle is a vehicle with a relatively low-powered fueled engine relative to the vehicle's relatively high-powered energy storage device, as compared with conventional battery hybrid vehicles. While there is no exact definition of high DOH, for the purposes of this disclosure, the energy storage device may be considered to have the capability of providing at least half the power of the engine in some embodiments. The petroleum fueled internal combustion engine in a high DOH vehicle is designed to provide somewhat more than the mean power to operate the vehicle, but not necessarily the maximum power required by the vehicle under all circumstances. In some cases, the internal combustion engine when operated normally is incapable of providing the expected peak power demand of the vehicle based upon expected vehicle use patterns.
Limiting the power output of the engine may allow it to operate within a maximum efficiency range as well as decrease the cost and mass of the engine. During normal operating conditions, the engine may have sufficient power to sustain a reasonable velocity on a relatively flat road, to climb a hill at a low velocity, and to accelerate at a relatively slow rate. Because the petroleum fueled engine in the high DOH vehicle is underpowered relative to the vehicle size and performance demands, the high DOH vehicle disclosed herein can use various energy storage devices to provide power, and in some instances, provide extra power to enable faster acceleration and enhanced performance.
In various embodiments, the energy storage device may be a flywheel or an ultracapacitor (also called a supercapacitor) or an electrochemical battery pack. Flywheels and ultracapacitors have high power density, so that the same amount power can be obtained with a smaller and/or less expensive unit than with a battery pack. However, flywheels and ultracapacitors have high power density but low energy density. This means they can provide sufficient power to the vehicle to enable it to accelerate effectively, to increase velocity or climb a hill, or to maintain a high velocity, but only for a limited duration. For example, at full power, ultracapacitors will typically discharge in seconds and flywheels will typically discharge in tens of seconds or minutes. If a driver intends to accelerate when the energy storage element is depleted, the available power will be limited to the power of the engine, which may be insufficient as it is underpowered as discussed previously. This disclosure addresses a situation where the energy storage device (battery pack, flywheel, ultracapacitor, etc.) is depleted or at a low state of charge yet the operator demands additional performance (i.e. additional power to the wheels). In such instances and others, additional performance can be obtained from the internal combustion engine with the inclusion of a power boosting feature in the vehicle power train. The power boosting feature can comprise one or more of a supercharger, a turbocharger, a nitrous oxide injection system, and a variable displacement engine, and variable valve timing.
The block diagram of
In general, the FIGURES illustrate various embodiments of high DOH vehicles as well as potential modes of vehicle operation. These modes include, for example, a series hybrid power mode with mechanical energy storage, a series hybrid power mode with electrical energy storage, a parallel hybrid power mode with mechanical energy storage, a parallel hybrid power mode with electrical energy storage, a power split series-parallel hybrid power mode with electrical energy storage, and various through-the-road hybrid power modes. Additionally, some of these modes of operation (and others not specifically illustrated) can have power to the internal combustion engine 108 boosted by power boosting feature 110. Power flow controller 122, controls the operating mode of various components of the high DOH vehicle 100 as will be discussed subsequently. The power flow controller 122 may include, control circuitry such as one or more microprocessors or computers/computer systems, discrete components, related software, etc.
Wheels 102a and 102b can be coupled in a torque and power transfer relationship to differential(s) 126 via one or more axles 128a and 128b. As illustrated and discussed herein, wheel(s) 102a and 102b can each comprise a single wheel, such as the front passenger-side wheel and front driver-side wheel, or a set of wheels such as the front wheels and rear wheels of the high DOH vehicle 100. Similarly, the axles 128a and 128b can each comprise a portion of a single axle such as the front axle, or two or more axles. Differential(s) 126 can comprise a single differential or two or more differentials and may not be utilized in all embodiments.
Mechanical energy storage device 104 is disposed aboard high DOH vehicle 100 and can comprise a flywheel(s) in some embodiments. Engine 308 is configured to produce between 10 kWatts and 200 kWatts of power while mechanical energy storage device 104, in particular the flywheel, is configured to produce between 10 kWatts and 200 kWatts of power in one embodiment.
As illustrated in
As illustrated in
In some embodiments, traction motor 106 comprises an AC traction motor. Thus, electrical power from motor-generator 120 would be converted from DC power to AC power by power electronics 118 such as an inverter in some instances. Similarly, electrical power to motor-generator 120 would be converted from AC power to DC power in some embodiments. However, other electric motors may be used, such as, switched reluctance motors, DC permanent magnet motors, repulsion-induction motors, or other suitable electric motors.
As indicated in
Engine 108 is disposed aboard high DOH vehicle 100 and comprises an internal combustion engine. In one embodiment, engine 108 is capable of providing less than twice as much power as traction motor 106. In further embodiments, engine 108 is capable of providing only about as much power as traction motor 106. In yet further embodiments, engine 108 is configured to produce between 10 kWatts and 200 kWatts of power while traction motor 106 is configured to produce between 10 kWatts and 200 kWatts of power.
When operated, engine 108 utilizes fuel 114 such as gasoline, diesel, or alternative fuels, such as methanol, ethanol, propane, hydrogen, etc. Fuel 114 can also be provided to operate power boosting feature 110 as desired. Engagement mechanism 112 such as a clutch, automatic transmission, or other torque transferring device can be used to selectively facilitate mechanical engagement of the power boosting feature 110 if more power is desired than is provided for by one or both of electrical traction motor 106 and engine 108.
Under normal operating conditions, engine 108 can be capable of providing at least the mean but less than the peak power to drive high DOH vehicle 100 over a typical route. As used herein “normal operating conditions” are conditions where a power boost from power boosting feature 110 is expected to be implemented by the algorithms used to drive high DOH vehicle 100. With the power boost, engine 108 is able to provide peak power to high DOH vehicle 100. Power flow controller 122 is adapted to implement this and other control algorithms to allow high DOH vehicle 100 to operate efficiently yet be able to meet performance goals.
In further embodiments, the amount of power boost provided is based upon the amount of energy available in the mechanical energy storage device 104. Additionally, the amount can be based upon a combination of load demand, power availability from various components, and/or user input 123, (e.g., user preferences and settings), etc. Power/load demand can be measured and monitored by a combination of power applied to axle(s) 128a and 128b and a pedal position or amount of throttle. Additionally, the power flow controller 122 is adapted monitor a threshold energy stored in mechanical energy storage device 104 (i.e., the mechanical storage device's power availability). Thus, power flow controller 122 can be adapted to selectively operate the power boosting feature 110 based on a combination of driver demand for power (e.g., stepping on the gas pedal), and the threshold energy stored in mechanical energy storage device 104 in some embodiments. If sufficient energy is available in mechanical energy storage device 104, the power boosting feature 110 would not be engaged to assist in vehicle performance.
Power flow controller 122 can be adapted to monitor and control power flow to one or more axles 128a and 128b from mechanical energy storage device 104, engine 108, power boosting feature 110, and traction motor 106 (via power electronics 118). Additionally and/or alternatively, power flow controller 122 can be adapted to monitor and control the effects on power flow of any braking or regenerative braking by one or more wheel(s) 102a and 102b. Similarly, power flow controller 122 can additionally or alternatively be adapted to monitor and control power flow from engine 108 to mechanical energy storage device 104 in some instances. In some instances the power flow controller 122 can monitor “state of charge” in mechanical energy storage device 104 and use this as an input to a control algorithm. Additionally or alternatively, power flow controller 122 can be fed back indicia such as “instantaneous power” and “state of health” from mechanical energy storage device 104.
As discussed, power boosting feature 110 is configured to boost power from engine 108 and can comprise one or more of a supercharger, a turbocharger, a nitrous oxide injection system, a variable displacement engine, and variable valve timing. A supercharger is a mechanical device that compresses the air supplied to an internal combustion engine, increasing its power. A turbocharger is a similar device driven by a turbine powered by the vehicle exhaust gas instead of by the engine itself. A nitrous oxide injection system injects nitrous oxide into the engine to increase power. A variable displacement engine selectively utilizes additional cylinders of the engine to provide additional power as desired. Variable valve timing is the process of altering the timing of a valve lift event in engine 108, and is known to improve performance, fuel economy and/or emissions. Variable valve timing can be achieved using mechanical devices (e.g., cam switching, cam phasing, cam oscillation, eccentric cam drive, cam lobe, helical cam shaft), electro-hydraulic and camless systems.
High DOH vehicle 100 is configured to pass power from engine 108 to generator 116 by known means during operation. Generator 116 can be used to provide power to operate power electronics 118 which pass power to mechanical energy storage device 104 and/or wheel(s) 102a and 102b via traction motor 106 as desired.
During operation, traction motor 106 can be connected to drive wheels 102a and 102b though transmission 125, differential(s) 126 or another torque transfer/gear balancing arrangement as illustrated in
Engine 108 powers generator 116, which is some modes in turn passes power to mechanical energy storage device 104 and/or traction motor 106. In yet other embodiments, both engine 108 and mechanical energy storage device 104 can provide power to traction motor 106 simultaneously. In addition, traction motor 106 may provide power to mechanical energy storage device 104 through regenerative braking or other mechanism in some modes of operation.
In
The general configuration and operation of the various components of high DOH vehicle 200 has been provided in reference to
As illustrated in
In
Engagement mechanism 312 such as a clutch can be used to selectively facilitate engaging the power boosting feature 310 as controlled by power flow controller 322 if more power is desired than is provided for by one or more components including engine 308.
High DOH vehicle 400 is configured such that engine 408 can drive wheel(s) 402a and 402b via some or all of transmission 430, torque coupler 432, transmission 425, differential(s) 426, and/or axle(s) 428a and 428b. Additionally, engine 408 can provide power for electrical energy storage device 404 through transmission 430, torque coupler 432, motor-generator 420, and power electronics 418. Electrical energy storage device 404 can also be powered by electrical grid 424 in some instances. Energy is stored in electrical energy storage device 404 and can be used to power wheel(s) 402a and 402b via some or all of power electronics 418, motor-generator 420, torque coupler 432, transmission 425, differential(s) 426, and/or axle(s) 428a and 428b as desired.
Engagement mechanism 412 such as a clutch can be used to selectively facilitate engaging the power boosting feature 410 as controlled by power flow controller 422 if more power is desired than is provided for by one or more components including engine 408.
Potential power transfer pathways and electrical communication pathways between components are illustrated by solid arrows in
Engagement mechanism 512 such as a clutch can be used to selectively facilitate engaging the power boosting feature 510 as controlled by power flow controller 522 if more power is desired than is provided for by one or more components including engine 408.
The general configuration and operation of the various components of high DOH vehicle 600 has been provided in reference to
With regard to the embodiment of
In the through-the-road power arrangement shown in
Engagement mechanism 712 such as a clutch can be used to selectively facilitate engaging the power boosting feature 710 as controlled by power flow controller 722 if more power is desired than is provided for by one or more components including engine 708.
In
The general configuration and operation of the various components of high DOH vehicle 800 has been provided in reference to
As illustrated, power flow controller 822 is responsive to user input 823 and also communicates with engine 808 and other components including mechanical energy storage device 804 through transmission 825 to monitor and control power flow to wheels 852a and 852b and wheels 802a and 802b.
Engagement mechanism 812 such as a clutch can be used to selectively facilitate engaging the power boosting feature 810 as controlled by power flow controller 822 if more power is desired than is provided for by one or more components including engine 808.
In the through-the-road power arrangement shown in
Engagement mechanism 912 such as a clutch can be used to selectively facilitate engaging the power boosting feature 910 as controlled by power flow controller 922 if more power is desired than is provided for by one or more components including engine 908.
Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are disclosed as representative forms of implementing the claims.
Number | Name | Date | Kind |
---|---|---|---|
3870116 | Seliber | Mar 1975 | A |
3923115 | Helling | Dec 1975 | A |
4309620 | Bock | Jan 1982 | A |
4423794 | Beck | Jan 1984 | A |
4625823 | Frank | Dec 1986 | A |
4757686 | Kawamura | Jul 1988 | A |
5076059 | Okada | Dec 1991 | A |
5406797 | Kawamura | Apr 1995 | A |
5427194 | Miller | Jun 1995 | A |
5636509 | Abell | Jun 1997 | A |
5713426 | Okamura | Feb 1998 | A |
5931249 | Ellis et al. | Aug 1999 | A |
6018694 | Egami et al. | Jan 2000 | A |
6186255 | Shimasaki et al. | Feb 2001 | B1 |
6205379 | Morisawa | Mar 2001 | B1 |
6242873 | Drozdz et al. | Jun 2001 | B1 |
6330498 | Tamagawa et al. | Dec 2001 | B2 |
6443125 | Mendler | Sep 2002 | B1 |
6469402 | Morimoto et al. | Oct 2002 | B2 |
6554088 | Severinsky | Apr 2003 | B2 |
6659212 | Geisse | Dec 2003 | B2 |
6684863 | Dixon | Feb 2004 | B2 |
6823853 | Clarkson | Nov 2004 | B2 |
6931850 | Frank | Aug 2005 | B2 |
6956298 | Kitajima et al. | Oct 2005 | B2 |
6962223 | Berbari | Nov 2005 | B2 |
6995529 | Sibley | Feb 2006 | B2 |
7076954 | Sopko, Jr. | Jul 2006 | B1 |
7178617 | Morisawa et al. | Feb 2007 | B2 |
7240748 | Kira et al. | Jul 2007 | B2 |
7597164 | Severinsky et al. | Oct 2009 | B2 |
7654355 | Williams | Feb 2010 | B1 |
7691027 | Soliman | Apr 2010 | B2 |
7931107 | Jones, Jr. | Apr 2011 | B2 |
8028778 | Luo et al. | Oct 2011 | B2 |
8043194 | Soliman | Oct 2011 | B2 |
8050856 | Duty et al. | Nov 2011 | B2 |
8079349 | Rauner | Dec 2011 | B2 |
8142329 | Ortmann | Mar 2012 | B2 |
8176901 | Ai | May 2012 | B2 |
8250864 | Pott | Aug 2012 | B2 |
8265813 | Heap | Sep 2012 | B2 |
8359145 | Bowman et al. | Jan 2013 | B2 |
8386091 | Kristinsson et al. | Feb 2013 | B2 |
8615336 | Vos | Dec 2013 | B1 |
8758193 | Ichikawa | Jun 2014 | B2 |
8781664 | Sujan | Jul 2014 | B2 |
8852051 | Sujan | Oct 2014 | B2 |
8959912 | Hoess | Feb 2015 | B2 |
8972161 | Koebler et al. | Mar 2015 | B1 |
9048765 | Dobbs | Jun 2015 | B2 |
9102325 | Jung | Aug 2015 | B2 |
9108528 | Yang | Aug 2015 | B2 |
20020065165 | Lasson et al. | May 2002 | A1 |
20070012493 | Jones | Jan 2007 | A1 |
20070144175 | Sopko, Jr. | Jun 2007 | A1 |
20080022686 | Amdall | Jan 2008 | A1 |
20080219866 | Kwong | Sep 2008 | A1 |
20090211384 | Lass | Aug 2009 | A1 |
20100010732 | Hartman | Jan 2010 | A1 |
20100292047 | Saito | Nov 2010 | A1 |
20110100735 | Flett | May 2011 | A1 |
20110295433 | Evans | Dec 2011 | A1 |
20120109515 | Uyeki | May 2012 | A1 |
20120130625 | Srivastava | May 2012 | A1 |
20120197472 | He et al. | Aug 2012 | A1 |
20120208672 | Sujan et al. | Aug 2012 | A1 |
20120271544 | Hein et al. | Oct 2012 | A1 |
20120290149 | Kristinsson et al. | Nov 2012 | A1 |
20130024179 | Mazzaro et al. | Jan 2013 | A1 |
20130042617 | Atkins | Feb 2013 | A1 |
20130046526 | Yucel et al. | Feb 2013 | A1 |
20130079966 | Terakawa | Mar 2013 | A1 |
20130269340 | Schumacher | Oct 2013 | A1 |
20130296107 | Nedorezov | Nov 2013 | A1 |
20140205426 | Costall | Jul 2014 | A1 |
20140346865 | Akashi | Nov 2014 | A1 |
20150019132 | Gusikhin et al. | Jan 2015 | A1 |
20150224864 | Schwartz | Aug 2015 | A1 |
20150258986 | Hayakawa | Sep 2015 | A1 |
20150298684 | Schwartz | Oct 2015 | A1 |
Number | Date | Country |
---|---|---|
0890918 | Jan 1999 | EP |
0903259 | Mar 2003 | EP |
0933246 | Jun 2004 | EP |
0916547 | Dec 2004 | EP |
1442909 | Sep 2006 | EP |
1869609 | Dec 2007 | EP |
2251805 | Nov 2010 | EP |
2369511 | Sep 2011 | EP |
2055606 | Feb 2013 | EP |
2055584 | May 2013 | EP |
2067679 | Aug 2013 | EP |
WO2007067842 | Jun 2007 | WO |
WO2008112843 | Sep 2008 | WO |
WO2008125860 | Oct 2008 | WO |
WO2010081836 | Jul 2010 | WO |
WO2011066468 | Jun 2011 | WO |
Entry |
---|
Duoba, “Engine Design, Sizing and Operation in Hybrid Electric Vehicles”, Presentation at University of Wisconsin-Madison, Jun. 8, 2011, 39 pages. |
“Flywheel Hybrid Vehicle Delivers Up to 22.4% Fuel Economy Improvement”, Prodrive, Sep. 12, 2011, 2 pages. |
Fu et al., “Real-time Energy Management and Sensitivity Study for Hybrid Electric Vehicles”, 2011 American Control Conference, San Francisco, Jun. 29-Jul. 1, 2011, pp. 2113-2118. |
Geller, “Increased Understanding of Hybrid Vehicle Design Through Modeling, Simulation, and Optimization”, 2010, 98 pages. |
Karbowski et al., “PHEV Control Strategy Assessment Through Optimization”, DOE Merit Review, Feb. 28, 2008, 9 pages. |
Karbowski et al., “PHEV Control Strategy”, 2009 DOE Hydrogen Program and Vehicle Technologies Annual Merit Review, May 19, 2009, 18 pages. |
Kim, “Instantaneous Optimal Control for Hybrid Electrical Vehicles”, DOE Update, Apr. 18, 2011, 21 pages. |
Kim et al., Comparison Between Rule-Based and Instantaneous Optimization for a Single-Mode, Power-Split HEV, 2011, 10 pages. |
Mahapatra et al., “Model-Based Design for Hybrid Electric Vehicle Systems”, The MathWorks, Inc., 2008, 10 pages. |
Moawad et al., “Impact of Real World Drive Cycles on PHEV Fuel Efficiency and Cost for Different Powertrain and Battery Characteristics”, EVS24 International Batter, Hybrid and Fuel Cell Electric Vehicle Symposium, May 13-16, 2009, pp. 1-10. |
Pagerit et al., “Global Optimization to Real Time Control of HEV Power Flow: Example of a Fuel Cell Hybrid Vehicle”, printed from the internet on Sep. 3, 2013, 13 pages. |
Serrao et al., “Open Issues in Supervisory Control of Hybrid Electric Vehicles: A Unified Approach Using Optimal Control Methods”, Oil & Gas Science and Technology, vol. 68, 2013, pp. 23-33. |
Stence, “Hybrid Vehicle Control Systems”, Portabledesign.com, May 2006, pp. 28-30. |
Synopsys, “Hybrid and Electric Vehicle Design”, printed from internet on Sep. 13, 2013, 3 pages. |
van Keulen et al., “Energy Management in Hybrid Electric Vehicles: Benefit of Prediction”, Proceedings of the 6th IFAC Symposium on Advances in Automotive Control, Jul. 12-14, 2010, Munich, Germany, pp. 1-6. |
van Kuelen et al., “Predictive Cruise Control in Hybrid Electric Vehicles”, World Electric Vehicle Journal, vol. 3, May 2009, pp. 1-11. |
Zhang et al., “Role of Terrain Preview in Energy Management of Hybrid Electric Vehicles”, IEEE Transactions on Vehicular Technology, vol. 59, No. 3, Mar. 2010, pp. 1139-1147. |
File History for U.S. Appl. No. 14/255,091. |
File History for U.S. Appl. No. 14/255,235. |
Number | Date | Country | |
---|---|---|---|
20150224864 A1 | Aug 2015 | US |