The present invention relates to a hydraulic accumulator capable of pressurizedly accumulating an operating liquid (i.e., capable of accumulating a pressurized operating liquid) in a liquid chamber formed within the accumulator.
Hydraulic accumulators of the described type are disclosed in, for example, Japanese Patent No. 2576998, Japanese Utility Model Registration No. 2589047, Japanese Patent Application Laid-Open (kokai) No. 2002-155901, and Japanese Patent Application Laid-Open (kokai) No. 2001-336502. Such a conventional hydraulic accumulator has a liquid chamber which communicates with a liquid inflow port and a liquid outflow port and which has a predetermined volume even when no pressurized operating liquid is accumulated, and the liquid outflow port is disposed below the liquid chamber. Therefore, when the hydraulic accumulator is attached to a support member, air remains within the liquid chamber. Notably, the reason why the liquid chamber has a predetermined volume even when no pressurized operating liquid is accumulated is to improve the pulsation absorption characteristic at the beginning of pressurized accumulation of the operating liquid.
However, in the above-identified conventional hydraulic accumulators, both a liquid-chamber-side end of an inflow passageway, which connects the liquid chamber and the liquid inflow port, and a liquid-chamber-side end of an outflow passageway, which connects the liquid chamber and the liquid outflow port, are open to a lower portion of the liquid chamber. Therefore, air cannot be removed efficiently by air bleeding operation (operation of progressively supplying an operating liquid to the liquid inflow port of the hydraulic accumulator) which is carried out when the hydraulic accumulator is attached to a support member. Specifically, during the air bleeding operation, the operating liquid flows from the liquid inflow port to the liquid oufflow port via the liquid chamber. However, since the operating liquid flows only through a bottom portion of the liquid chamber, there is a fear that a large amount of air remains within the liquid chamber, and the air bleeding operation cannot be performed properly.
An object of the present invention is to provide a hydraulic accumulator which allows air bleeding to take place efficiently when the hydraulic accumulator is attached to a support member.
To achieve the above object, the present invention provides a hydraulic accumulator including a liquid chamber which is formed in the hydraulic accumulator and has a predetermined volume even when no pressurized operating liquid is accumulated, the liquid chamber communicating with a liquid inflow port and a liquid outflow port, and the liquid outflow port being disposed below the liquid chamber, characterized in that a liquid-chamber-side end of an outflow passageway connecting the liquid chamber and the liquid outflow port opens to an upper portion of the liquid chamber.
In this hydraulic accumulator, the liquid-chamber-side end of the outflow passageway connecting the liquid chamber and the liquid outflow port is open to the upper portion of the liquid chamber. Therefore, during an air bleeding operation (the progressive supply of an operating liquid to the liquid inflow port of the hydraulic accumulator) to be carried out when the hydraulic accumulator is attached to the support member, the operating liquid flowing into the liquid chamber from the liquid inflow port via the inflow passageway is progressively accumulated in the liquid chamber until the liquid level reaches the liquid-chamber-side end of the outflow passageway. Meanwhile, air within the liquid chamber is forced out toward the liquid outflow port via the outflow passageway. Further, air remaining in the upper portion within the liquid chamber is mixed in the form of bubbles into the operating liquid flowing into the liquid chamber via the inflow passageway, and these bubbles, together with the operating liquid, flow out toward the liquid outflow port. Therefore, by the air bleeding operation in which an operating liquid is progressively supplied to the liquid inflow port of the hydraulic accumulator, air within the liquid chamber can be discharged to the outside of the liquid chamber, thus achieving intended excellent air removal.
In this case, the outflow passageway is preferably formed of a tubular member, so that the hydraulic accumulator can be configured simply and at low cost.
Further, preferably, an inflow passageway connecting the liquid chamber and the liquid inflow port is coaxially disposed within the outflow passageway; and a liquid-chamber-side end of the inflow passageway opens to the upper portion of the liquid chamber. In this case, even when the flow direction of the liquid inflow port and the inflow passageway and the flow direction of the liquid outflow port and the outflow passageway are reversed, the air bleeding operation can be performed in the same manner, and intended excellent air removal can be realized.
Moreover, to achieve the above object, the present invention provides a hydraulic accumulator including a liquid chamber which is formed in the hydraulic accumulator and has a predetermined volume even when no pressurized operating liquid is accumulated, the liquid chamber communicating with a liquid inflow port and a liquid outflow port, and the liquid outflow port being disposed below the liquid chamber, characterized in that a liquid-chamber-side open end of an outflow passageway connecting the liquid chamber and the liquid outflow port is located above a liquid-chamber-side open end of an inflow passageway connecting the liquid chamber and the liquid inflow port.
This hydraulic accumulator provides operation and effects (intended excellent air removal) similar to those provided by the above-described hydraulic accumulator.
Moreover, to achieve the above object, the present invention provides a hydraulic accumulator including a liquid chamber which is formed in the hydraulic accumulator and has a predetermined volume even when no pressurized operating liquid is accumulated, the liquid chamber communicating with a liquid inflow port and a liquid outflow port, and the liquid outflow port being disposed below the liquid chamber, wherein a lower end portion of the hydraulic accumulator is removably attached to a support member having a supply port to be connected to the liquid inflow port and a discharge port to be connected to the liquid outflow port, characterized in that a liquid-chamber-side end of an outflow passageway connecting the liquid chamber and the liquid outflow port opens to an upper portion of the liquid chamber. This hydraulic accumulator provides operation and effects (intended excellent air removal) similar to those provided by the above-described hydraulic accumulator.
In this case, preferably, the outflow passageway is formed by an outflow pipe having a radially outwardly extending annular flange portion at a lower end, the outflow pipe being vertically movably fitted into a sleeve removably assembled to the support member via an outer circumference of a lower end portion thereof; and the annular flange portion of the outflow pipe is biased upward by means of an elastic member such that the annular flange portion is brought into contact with and fixed to an lower end of the sleeve. In this case, the outflow passageway can be formed by a simple, inexpensive outflow pipe, and thus cost of the hydraulic accumulator can be reduced. Moreover, the outflow pipe is fitted into the sleeve in a vertically movable condition, and the outflow pipe is brought into contact with and fixed to the lower end of the sleeve by means of the biasing force of the elastic member. Therefore, as compared with a case in which the outflow pipe is fixedly press-fitted into the sleeve, generation of foreign matter because of scratching or the like can be prevented, whereby entry of foreign matter into a hydraulic circuit containing the hydraulic accumulator can be prevented.
Further, in this case, work for inspecting the hydraulic accumulator; i.e., charging into the inner liquid chamber a liquid different from the operating liquid, and checking the charge pressure, the liquid accumulation quantity, etc., to be performed before assembly of the hydraulic accumulator to the support member can be performed with the outflow pipe removed. Therefore, liquid charged for the purpose of inspection can be reliably drained and removed after completion of the inspection.
Moreover, in these cases, preferably, an inflow pipe is coaxially disposed within the outflow passageway so as to establish communication between the liquid chamber and the liquid inflow port, the inflow pipe having a radially outwardly extending annular flange portion at a lower end; an upper end portion of the inflow pipe opens to the upper portion of the liquid chamber; and the annular flange portion of the inflow pipe is biased downward by means of an elastic member such that the annular flange portion is brought into contact with and fixed to a reception portion of the support member.
In this case, when the inflow pipe and the support member are of low machining accuracy, during assembly of the hydraulic accumulator to the support member, the inflow pipe coaxially moves within the outflow passageway so as to absorb dimensional errors, to thereby enable reliable assembly of the inflow pipe.
Embodiments of the present invention will now be described with the drawings.
The bellows unit 12 is constituted by a cylindrical, tubular metallic bellows 12a and a metallic movable plate 12b which is connected in an airtight and liquid-tight state to an upper end of the bellows 12a. A lower end of the bellows 12a is fixed in an airtight and liquid-tight state to a lower end wall 11b of the shell 11. Thus, the pressure space Ro is sectioned into an outer chamber serving as a gas chamber R1 in which predetermined pressurized gas is enclosed, and an inner liquid chamber serving as a liquid chamber R2 communicating with a liquid inflow port Pi and a liquid outflow port Po which are disposed below the shell 11. The liquid inflow port Pi and the liquid outflow port Po are provided below the liquid chamber R2. Located inside the bellows unit 12; namely, inside the liquid chamber R2, are a stay 14, a tubular member 15, and a pipe 16.
The stay 14 serves to section the liquid chamber R2 within the bellows unit 12 into an outer liquid chamber R2a and an inner liquid chamber R2b, and to limit collapsing movement of the bellows unit 12. The stay 14 has a cylindrical, tubular wall portion 14a and an upper bottom wall portion 14b. A lower end of the cylindrical, tubular wall portion 14a is fixed in a liquid-tight state to the lower end wall 11b of the shell 11. The upper bottom wall portion 14b is formed integrally with an upper end of the cylindrical, tubular wall portion 14a. Further, a communication passage hole 14b1 connecting the outer liquid chamber R2a and the inner liquid chamber R2b is formed in the upper bottom wall portion 14b of the stay 14.
An annular flange portion 15a of the tubular member 15 is fixed in a liquid-tight state to the lower end wall 11b of the shell 11 and the cylindrical, tubular wall portion 14a of the stay 14. The tubular member 15 has an upper tubular portion 15b projecting toward an upper portion of the inner liquid chamber R2b, and a lower tubular portion 15c extending downward through the lower end wall 11b of the shell 11. Further, an outflow passageway So is formed in a center of the tubular member 15. A lower end of the outflow passageway So communicates with the liquid outflow port Po, and an inner-liquid-chamber-R2b-side end (upper end) of the outflow passageway So is open to an upper portion of the inner liquid chamber R2b.
Further, an O-ring attachment groove 15c1 and an attachment male thread 15c2 are formed on the lower tubular portion 15c of the tubular member 15, and an O-ring 17 is fitted into the O-ring attachment groove 15c1. With the O-ring 17 fitted into the O-ring attachment groove 15c1, the male thread 15c2 is threadedly inserted into a female thread 21a of a pump body 21, which serves as a support member, whereby the hydraulic accumulator A is removably attached to the pump body 21.
The pipe 16 is coaxially disposed within the outflow passageway So of the tubular member 15 and extends through the tubular member 15. A lower end portion of the pipe 16 is fixedly connected to an inflow path (not shown) of the pump body 21. Further, an inflow passageway Si is formed in the center of the pipe 16. A lower end portion of the inflow passageway Si communicates with the liquid inflow port Pi, and the inner-liquid-chamber-R2b-side end of the inflow passageway Si is open to an upper portion of the inner liquid chamber R2b.
Further, in the present embodiment, an annular sealing member 12c is carried by a lower surface of the movable plate 12b of the bellows unit 12, which surface faces the upper bottom wall portion 14b of the stay 14. When the movable plate 12b is moved toward and away from the stay 14, the annular sealing member 12c comes into and out of liquid-tight contact with the upper bottom wall portion 14b of the stay 14, whereby the communication passage hole 14b1 in the upper bottom wall portion 14b of the stay 14 is separated from and brought into communication with the outer liquid chamber R2a and vice versa.
In the thus-configured hydraulic accumulator A of the present embodiment used so as to communicate with a hydraulic circuit (e.g., hydraulic brake piping for a vehicle), when the bellows unit 12 changes its posture from a solid-line posture to an imaginary-line posture in
In the hydraulic accumulator A of the present embodiment, the inner-liquid-chamber-R2b-side end of the outflow passage So connecting the inner liquid chamber R2b and the liquid outflow port Po is open to the upper portion of the inner liquid chamber R2b. In this arrangement, during the air bleeding operation (the progressive supply of an operating liquid to the liquid inflow port Pi of the hydraulic accumulator A) to be carried out when the hydraulic accumulator A is attached to the pump body 21 serving as the support member, an operating liquid flowing into the inner liquid chamber R2b from the liquid inflow port Pi via the inflow passageway Si is progressively accumulated in the inner liquid chamber R2b until the liquid level reaches the inner-liquid-chamber-R2b-side end of the outflow passageway So. Meanwhile, air within the inner liquid chamber R2b is forced out toward the liquid outflow port Po via the outflow passageway So.
Further, air remaining in the upper portion within the inner liquid chamber R2b (including air remaining within the communication passage hole 14b1 of the stay 14 and inside the annular sealing member 12c) is mixed in the form of bubbles into the operating liquid, which flows into the inner liquid chamber R2b via the inflow passageway Si, and these bubbles, together with the operating liquid, flow out toward the liquid outflow port Po. Therefore, by the air bleeding operation in which an operating liquid is progressively supplied to the liquid inflow port Pi of the hydraulic accumulator A, air within the liquid chamber R2 including the inner liquid chamber R2b can be discharged from the liquid chamber R2, thus achieving intended excellent air removal.
Further, in the present embodiment, because the outflow passageway So assumes the form of a tube (tubular member) 15, the hydraulic accumulator A can be configured simply and at low cost. Still further, the inflow passageway Si connecting the inner liquid chamber R2b and the liquid inflow port Pi is coaxially disposed within the outflow passageway So, and the inner-liquid-chamber-R2b-side end of the inflow passageway Si is open to the upper portion of the inner liquid chamber R2b. Therefore, even when the flow direction of the liquid inflow port Pi and the inflow passageway Si and the flow direction of the liquid outflow port Po and the outflow passageway So are reversed, the same operation as in the above-described embodiment can be achieved, and intended excellent air removal can be realized. Furthermore, because the inner-liquid-chamber-R2b-side end of the inflow passageway Si is open to the upper portion of the inner liquid chamber R2b, pressurized liquid (pulsating operating liquid) from the hydraulic circuit (the discharge portion of the pump) can be reliably introduced into the inner liquid chamber R2b of the hydraulic accumulator A.
In the present embodiment, as shown in
Further, in the present embodiment, as shown in
In the above-described embodiments, the present invention is applied to the hydraulic accumulator A which is equipped with the bellows unit 12, the stay 14, the tubular member 15, the pipe 16, etc.; which has the liquid chamber R2 communicating with the liquid inflow port Pi and the liquid outflow port Po and having a predetermined volume even when no pressurized operating liquid is accumulated; in which the liquid inflow port Pi and the outflow port Po are disposed below the liquid chamber R2; and in which an attachment portion (e.g., the attachment male thread 15c2) is provided for attachment to the pump body 21, which serves as a support member. However, with or without modification, the present invention can be applied to other types of hydraulic accumulators which include, in place of the bellows unit 12, a movable wall member, such as a piston or a diaphragm, for dividing the pressure space Ro of the shell 11 into the gas chamber R1 and the liquid chamber R2; which have a liquid chamber having a predetermined volume even when no pressurized operating liquid is accumulated and communicating with the liquid inflow port and the liquid outflow port; and in which the liquid outflow port is disposed below the liquid chamber.
In the above-described embodiments, the inflow passageway Si connecting the inner liquid chamber R2b and the liquid inflow port Pi is coaxially disposed within the outflow passageway So connecting the inner liquid chamber R2b and liquid outflow port Po. Alternatively, the inflow passageway Si and the outflow passageway So are disposed in parallel (substantially in parallel). In this case as well, the same operation and effects as those in each of the above-described embodiments can be achieved.
In the above-described embodiments, the hydraulic accumulator A is configured in such a manner that the liquid-chamber-side end of the inflow passageway Si opens to the upper portion of the inner liquid chamber R2b. Alternatively, the liquid-chamber-side open end of the outflow passageway (So) connecting the liquid chamber and the liquid outflow port may be disposed above the liquid-chamber-side open end of the inflow passageway (Si) connecting the liquid chamber and the liquid inflow port (for example, the amount of projection of the pipe 16 of
Moreover, in the embodiment shown in
In this case, the outflow passageway So is formed by the outflow pipe 15B, and the annular flange portion 15B1 of the outflow pipe 15B is biased upward by means of a compression coil spring 18, which is elastic member and is accommodated within the attachment hole 21b formed in the pump body 21, whereby the annular flange portion 15B1 is brought into contact with and fixed to the lower end of the sleeve 15A. Therefore, in this case, the outflow passageway So can be formed by the outflow pipe 15B, which is simple and inexpensive, and thus cost of the hydraulic accumulator A can be reduced.
Further, in this case, the outflow pipe 15B is fitted into the sleeve 15A in a vertically movable condition, and the outflow pipe 15B is brought into contact with and fixed to the lower end of the sleeve 15A by means of the biasing force of the compression coil spring 18. Therefore, as compared with a case in which the outflow pipe 15B is fixedly press-fitted into the sleeve 15A, generation of foreign matter because of scratching or the like can be prevented, whereby entry of foreign matter into a hydraulic circuit containing the hydraulic accumulator A can be prevented. Therefore, precise operations of movable sections within a hydraulic circuit containing the hydraulic accumulator A can be guaranteed, and reliability can be improved.
Moreover, in the embodiment shown in
Therefore, when components such as the inflow pipe 16 and the pump body 21 are of low machining accuracy, during assembly of the hydraulic accumulator A to the pump body 21, the inflow pipe 16 coaxially moves within the outflow passageway So so as to absorb dimensional errors, to thereby enable reliable assembly of the inflow pipe 16. Accordingly, in this case, required accuracies of respective parts can be lowered.
Further, in this case, a work for inspecting the hydraulic accumulator A; i.e., charging into the liquid chamber R2b a liquid different from the operating liquid, and checking the charge pressure, the liquid accumulation quantity, etc., to be performed before assembly of the hydraulic accumulator A to the pump body 21, can be performed with the outflow pipe 15B and the inflow pipe 16 removed. Therefore, liquid charged for the purpose of inspection can be reliably drained and removed after completion of the inspection.
In the embodiment shown in
Moreover, in the embodiments shown in
It is understood that the present invention should by no means be limited to the illustrated example, and various other modifications may be possible without departing from the gist and scope of the invention.
Number | Date | Country | Kind |
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2002-117883 | Apr 2002 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP03/04940 | 4/18/2003 | WO | 00 | 2/10/2004 |
Publishing Document | Publishing Date | Country | Kind |
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WO03/089794 | 10/30/2003 | WO | A |
Number | Name | Date | Kind |
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3695297 | Ferrentino | Oct 1972 | A |
3853147 | Cibulka | Dec 1974 | A |
3868972 | Zirps | Mar 1975 | A |
4408635 | Packer | Oct 1983 | A |
4615320 | Fehrenbach et al. | Oct 1986 | A |
4807945 | Budecker et al. | Feb 1989 | A |
Number | Date | Country |
---|---|---|
1232418 | Jan 1967 | DE |
2 254 032 | Nov 1972 | DE |
36 27 264 | Feb 1988 | DE |
199 54 326 | May 2001 | DE |
49-78218 | Jul 1974 | JP |
63-46959 | Feb 1988 | JP |
2576998 | Feb 1988 | JP |
63-195101 | Dec 1988 | JP |
3-9194 | Jan 1991 | JP |
2589047 | Oct 1994 | JP |
2001-336502 | Dec 2001 | JP |
2002-155901 | May 2002 | JP |
Number | Date | Country | |
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20040231738 A1 | Nov 2004 | US |