This disclosure relates generally to hydraulic pressure systems, and more particularly to an anti-cavitation system for hydraulic pressure systems in hydraulic equipment.
This section is intended to provide a background or context to the invention recited in the claims. The description herein may include concepts that could be pursued, but are not necessarily ones that have been previously conceived or pursued. Therefore, unless otherwise indicated herein, what is described in this section is not prior art to the description and claims in this application and is not admitted to be prior art by inclusion in this section.
Hydraulic shovels are powered by hydraulic pressure systems. In these systems, hydraulic fluid is transmitted throughout the machine to various hydraulic motors and hydraulic cylinders, sending power to the machine's components as necessary. When a hydraulic shovel is digging, the shovel dipper receives power while the boom and stick may remain unpowered. Even without power, the boom and stick may move slightly due to the force of the digging. This movement may compress the fluid on the head side of the hydraulic cylinders controlling the boom or the stick. The compressed fluid on the head side of the cylinders may lead to fluid cavitation on the rod side of the cylinder. Cavitation within a hydraulic system can cause unwanted noise, damage to the hydraulic components, vibrations, and a loss of efficiency.
In order to prevent cavitation, hydraulic fluid may be supplied to the cylinders not in use. Conventional anti-cavitation devices typically are configured to constantly feed fluid to the manifolds and hydraulic lines that are not being used. However, this constant fluid flow often creates back pressure in the hydraulic tank lines. The back pressure reduces the positive flow of the hydraulic fluid, which decreases the effective hydraulic pressure. The pressure output must then be increased in order to create the appropriate amount of digging power, reducing the overall efficiency of the shovel.
An embodiment of the present disclosure relates to an anti-cavitation system for hydraulic equipment. The anti-cavitation system includes at least one high pressure hydraulic pump configured to supply high pressure hydraulic fluid to a hydraulic manifold, and at least one secondary hydraulic pump configured to charge at least one accumulator with hydraulic fluid. The anti-cavitation system also includes a motor configured to provide power to the secondary hydraulic pump, and at least one accumulator fluidly connected to the secondary hydraulic pump. The accumulator is configured to receive hydraulic fluid from the secondary hydraulic pump, and to send hydraulic fluid to an anti-cavitation manifold.
In this embodiment, the anti-cavitation system also includes at least one hydraulic manifold fluidly connected to the high pressure hydraulic pump, and configured to receive pressurized hydraulic fluid from an anti-cavitation manifold, and a control module configured to transmit an electronic signal to the anti-cavitation manifold. Further, the anti-cavitation system includes at least one anti-cavitation manifold fluidly connected to at least one accumulator and configured to receive pressurized hydraulic fluid from at least one accumulator, wherein the anti-cavitation manifold is also fluidly connected to at least one hydraulic manifold and configured to transfer pressurized hydraulic fluid to at least one hydraulic manifold.
Another embodiment of the present disclosure relates to a method for providing an anti-cavitation system for hydraulic equipment. The method includes providing at least one high pressure hydraulic pump configured to supply high pressure hydraulic fluid to a hydraulic manifold, and providing at least one secondary hydraulic pump configured to charge at least one accumulator with hydraulic fluid. The method also includes providing a motor configured to transmit power to the secondary hydraulic pump, and providing at least one accumulator fluidly connected to the secondary hydraulic pump. The accumulator is configured to receive hydraulic fluid from the secondary hydraulic pump, and to send hydraulic fluid to an anti-cavitation manifold.
In this embodiment, the method also includes providing at least one hydraulic manifold fluidly connected to the high pressure hydraulic pump, and configured to receive pressurized hydraulic fluid from an anti-cavitation manifold, and providing a control module configured to transmit an electronic signal to the anti-cavitation manifold. Further, the method includes providing at least one anti-cavitation manifold fluidly connected to at least one accumulator and configured to receive pressurized hydraulic fluid from at least one accumulator, wherein the anti-cavitation manifold is also fluidly connected to at least one hydraulic manifold and configured to transfer pressurized hydraulic fluid to at least one hydraulic manifold.
Another embodiment of the present disclosure relates to a hydraulic subassembly for a hydraulic anti-cavitation system. The hydraulic subassembly includes at least one secondary hydraulic pump configured to charge at least one accumulator with hydraulic fluid, and a motor configured to transmit power to the secondary hydraulic pump. The hydraulic subassembly also includes at least one accumulator fluidly connected to the secondary hydraulic pump, the accumulator configured to receive hydraulic fluid from the secondary hydraulic pump, the accumulator configured to send hydraulic fluid to an anti-cavitation manifold.
In this embodiment, the hydraulic subassembly also includes at least one hydraulic manifold configured to connect to a high pressure hydraulic pump, and configured to receive pressurized hydraulic fluid from an anti-cavitation manifold. Further, the hydraulic subassembly includes at least one anti-cavitation manifold fluidly connected to at least one accumulator and configured to receive pressurized hydraulic fluid from at least one accumulator, wherein the anti-cavitation manifold is also fluidly connected to at least one hydraulic manifold and configured to transfer pressurized hydraulic fluid to at least one hydraulic manifold.
The disclosure will become more fully understood from the following detailed description, taken in conjunction with the accompanying figures, wherein like reference numerals refer to like elements, in which:
Before turning to the figures, which illustrate the exemplary embodiments in detail, it should be understood that the present application is not limited to the details or methodology set forth in the description or illustrated in the figures. It should also be understood that the terminology is for the purpose of description only and should not be regarded as limiting.
Referring to
Referring now to
In the illustrated embodiment of
In the illustrated embodiment of
In exemplary embodiments, the anti-cavitation manifolds 50 and 70 are electronically connected to a control module 60. In these embodiments, the anti-cavitation manifolds 50 and 70 are configured to discharge pressurized fluid into a hydraulic manifold (shown as 80 in the illustrated embodiment of
Referring now to
In exemplary embodiments, the anti-cavitation manifold 50 receives a signal 64 from the control module 60 when cavitation conditions are present within the attachment manifold 80 for the portions of the hydraulic system that are not being operated (e.g. boom, stick, etc.). Upon receiving the signal 64 from the control module 60, the anti-cavitation manifold 50 may send pressurized fluid to the attachment manifold 80. The anti-cavitation manifold 50 has at least one hydraulic port 32, through which it discharges the pressurized hydraulic fluid. In the illustrated embodiment of
Referring now to
In exemplary embodiments, the secondary pump 30 provides hydraulic fluid with a pressure of approximately 16 bar, as opposed to the main pumps 90 within the system 20, which provide fluid with a much higher pressure of approximately 300 bar. The secondary pump 30 provides fluid to the anti-cavitation manifold 50 through the accumulator 40. When fluid is not being supplied to a manifold 80 by the main pump 90, the control module 60 sends a signal 64 to the anti-cavitation manifold 50 to transfer the fluid into the manifold 80 to prevent or reduce cavitation, in exemplary embodiments. Accordingly, the control module 60 may provide appropriate signals or instructions to pressurize an applicable attachment manifold 80 (or other component) when the attachment manifold 80 is not being operated (e.g. when not receiving fluid from main pumps 90), and/or provide signals on an actual or anticipatory basis as determined by pressure or other applicable signals 62 from the applicable attachment or its associated portion of the hydraulic system.
Referring now to
In exemplary embodiments, the anti-cavitation system 20 also includes a secondary accumulator 45. Like the accumulator 40, the secondary accumulator 45 has two ends, with a first end fluidly connected to the low-pressure secondary pump 30, and a second end fluidly connected to the anti-cavitation manifold 50. The secondary accumulator 45 also receives hydraulic fluid from the secondary pump 30 and is charged by storing the pressurized fluid. The secondary accumulator 45 operates as a backup to the accumulator 45 in certain exemplary embodiments. In these embodiments, the anti-cavitation system 20 requires more fluid flow than can be provided by the accumulator 40.
In the illustrated embodiment of
In
Referring now to
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The propel anti-cavitation manifold 70 receives pressurized fluid from an accumulator 40 or 45. The propel anti-cavitation manifold 70 is electronically connected to the control module 60, which sends a signal 68 to the propel anti-cavitation manifold 70 when cavitation conditions are detected within one or more manifolds or operating attachments that are receiving hydraulic fluid from the main pumps 90. In exemplary embodiments, the propel anti-cavitation manifold 70 is fluidly connected to at least one propel manifold 85.
Upon receiving the signal from the control module 60, the anti-cavitation manifold 70 discharges pressurized hydraulic fluid into attached hydraulic lines 35, which transfer the fluid to a propel manifold 85 as necessary. The pressurized fluid is intended to reduce or prevent cavitation within the manifold 85.
As utilized herein, the terms “approximately,” “about,” “substantially,” and similar terms are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. It should be understood by those of skill in the art who review this disclosure that these terms are intended to allow a description of certain features described and claimed without restricting the scope of these features to the precise numerical ranges provided. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subject matter described and claimed are considered to be within the scope of the invention as recited in the appended claims.
It should be noted that the term “exemplary” as used herein to describe various embodiments is intended to indicate that such embodiments are possible examples, representations, and/or illustrations of possible embodiments (and such term is not intended to connote that such embodiments are necessarily extraordinary or superlative examples).
The terms “coupled,” “connected,” and the like as used herein mean the joining of two members directly or indirectly to one another. Such joining may be stationary (e.g., permanent) or moveable (e.g., removable or releasable). Such joining may be achieved with the two members or the two members and any additional intermediate members being integrally formed as a single unitary body with one another or with the two members or the two members and any additional intermediate members being attached to one another.
It should be noted that the orientation of various elements may differ according to other exemplary embodiments, and that such variations are intended to be encompassed by the present disclosure.
It is also important to note that the construction and arrangement of the systems and methods for providing the hydraulic anti-cavitation system as shown in the various exemplary embodiments is illustrative only. Although only a few embodiments of the present inventions have been described in detail in this disclosure, those skilled in the art who review this disclosure will readily appreciate that many modifications are possible (e.g., variations in sizes, dimensions, structures, shapes and proportions of the various elements, values of parameters, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter disclosed herein. For example, elements shown as integrally formed may be constructed of multiple parts or elements, the position of elements may be reversed or otherwise varied, and the nature or number of discrete elements or positions may be altered or varied. Accordingly, all such modifications are intended to be included within the scope of the present invention as defined in the appended claims. The order or sequence of any process or method steps may be varied or re-sequenced according to alternative embodiments. Other substitutions, modifications, changes and omissions may be made in the design, operating conditions and arrangement of the various exemplary embodiments without departing from the scope of the present inventions.
The disclosed anti-cavitation system may be utilized within any hydraulic equipment, including but not limited to mining equipment such as hydraulic mining shovels. The disclosed anti-cavitation system is intended to detect cavitation conditions within a hydraulic system, and to reduce or prevent cavitation within the hydraulic system when the conditions occur.
Within a hydraulic system, fluid may be subjected to changes in pressure. For instance, the force of digging in a hydraulic shovel may compress oil on one side of a hydraulic cylinder, resulting in cavitation of oil on the other side of the cylinder. Cavitation can be a significant cause of wear within a hydraulic system and can reduce the efficiency of the equipment. The anti-cavitation system of the present embodiment is intended to detect cavitation conditions within a hydraulic system, and respond to those conditions by discharging pressurized hydraulic fluid into the areas where cavitation may occur. The pressurized fluid is intended to reduce or prevent cavitation within the system.
Conventional anti-cavitation systems typically continuously provide fluid to unused hydraulic manifolds, which can create back pressure in the hydraulic lines, and reduce the efficiency of the hydraulic circuit. The anti-cavitation system of the present embodiment is intended to selectively provide fluid to the unused manifolds when cavitation conditions are present, thereby reducing back pressure in the lines and increasing the efficiency of the hydraulic equipment. Also, the anti-cavitation system of the present embodiment utilizes a small, low-pressure pump to supply pressurized fluid, which uses less energy than a typical anti-cavitation system, further increasing the efficiency of the system.
It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed hydraulic anti-cavitation system. Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of the disclosed hydraulic anti-cavitation system. It is intended that the specification and examples be considered as exemplary only, with a true scope being indicated by the following claims and their equivalents.