Patent Application
20160273525
The present invention relates to a hydraulic axial piston pump having a floating rotatory drum, which can mainly be applied in seawater reverse osmosis desalination systems.
A number of documents are known which relate to axial piston pumps intended for being used in equipment, for example seawater desalinating equipment, requiring for operation the addition of a primary liquid at a high pressure, propelled by the axial piston pump, and returning a secondary liquid at a pressure that is slightly lower than the feed pressure; said axial piston pumps incorporating means for harnessing the energy of the secondary liquid that is rejected or returned by the equipment in question.
In the specific case of seawater reverse osmosis desalination equipment, the primary liquid is seawater supplied to the osmosis membranes at a high pressure, whereas the secondary liquid is the reject water with a high salt content supplied by the osmosis membrane at pressure that is lower than the pressure of the primary liquid.
Some axial piston pumps of this type are described, for example, in the following patent documents: U.S. Pat. No. 7,799,221 B1 (MACHARG JOHN P), WO 2010025729 A1 (DANFOSS A S ET AL.), or in PCT application ES 2012/000279 (BOLSAPLAST S. L.), which belongs to the same inventor of the present invention.
Energy-harnessing axial piston pumps described in said documents generally comprise a housing in which a rotatory drum is housed, said drum being provided with a drive shaft for operation by means of an external motor, and with a plurality of cylinders arranged in circular fashion around the geometric axis of said drum and communicated at their ends by first inlet and outlet mouths of a primary liquid and second inlet and outlet mouths of a secondary liquid; said first and second mouths being defined at first and second ends of the rotatory drum.
Pistons are mounted axially in the cylinders of the drum and prolonged in rods projecting through a second end of the drum and ending in supporting shoes on a fixed inclined plate, such that when the drum rotates said pistons establish in an alternating manner a forward and backward movement inside the cylinders.
These pumps comprise first and second fluid-distributing plates facing opposite ends of the drum, provided with openings suitably distributed for establishing in an alternating manner, during rotation of the drum, the connection between first mouths of the cylinders and the first inlet and first outlet of primary liquid of the housing; and the connection between second mouths of the cylinders and the second inlet and second outlet of the secondary liquid; said connections being established such that it is synchronized with the direction of movement of the pistons inside the cylinders.
A common problem in pumps of this type is determined by the need to form a sealed closure between the opposite ends of the rotatory drum and the corresponding fluid-distributing plates that remain stationary.
There obviously must be suitable tolerance between the opposite ends of the rotatory drum and the fluid-distributing plates in order to allow the rotation of the drum, however the existence of these tolerances translates into an existence of leakages between the drum and the distributing plates because said drum tends to tilt laterally and to become misaligned with respect to the axial direction due to the axial and opposing movement of the pistons inside the cylinders.
This lateral tilt or pitch of the drum causes the opposite ends thereof to exert, at diametrically opposite points, excessive pressure against the respective fluid-distributing plates and to be spaced, at diametrically opposite points with respect to the aforementioned points, from said distributing plates, providing liquid leakage areas.
This problem, which is common in the mentioned prior art, prevents axial pumps of this type with energy recovery from being able to work correctly for a prolonged time since excessive wear occurs due to irregular friction of the drum against the fluid-distributing plates.
In axial piston pumps of this type with energy recovery, the primary liquid gains access to the inner area of the cylinders through the first inlet mouth in order to be propelled towards the first outlet mouth during the forward movement of the pistons; whereas the secondary liquid gains access to the rear area of the cylinders through the second inlet mouth and collaborates in the forward movement of the pistons before being expelled through the second outlet mouth during the backward movement of said pistons.
This means that the pressures of the primary liquid and secondary liquid also act on the drum, causing the drum to become imbalanced in the axial direction.
The technical problem that is posed is the development of a hydraulic axial piston pump with energy recovery of the aforementioned type, but which effectively solves the problems of the mentioned prior art.
The hydraulic axial piston pump having a floating rotatory drum, object of this invention, which is of the aforementioned type, has constructive particularities which seek to assure a sealed closure between the opposite ends of the rotatory drum and fluid-distributing plates by means of the interposition, between a first end of the drum and the first distributing plate and between a second end of the drum and the second distributing plate, of first and second strips rotating together with the drum and allowing a floating assembly or being mounted with certain clearance of the rotatory drum in both the longitudinal direction and the axial direction, maintaining said sealing in the closure.
Another objective of the invention is to achieve cancelling out the horizontal components of the forces produced by the pressures of the primary and secondary liquids on the drum, regardless of the value of said pressures.
Another objective of the invention is to achieve the operation in the axial direction of the strips responsible for forming the sealed closure between the ends of the drum and the distributing plates with the collaboration of the actual pressures of the primary and secondary liquids.
The first and second strips rotating together with the drum and responsible for forming a sealed closure against the fluid-distributing plates, have openings facing the first and second mouths of the drum and coupling means suitable for allowing movement of the first and second strips in the axial direction with respect to the drum, and the head-on actuation of said strips against the respective distributing plates, said strips forming a sealed closure between the ends of the drum and the respective distributing plates.
The openings of the strips are peripherally prolonged in sleeves suitable for being housed in the first and second mouths of the drum with the interposition of sealing elements, allowing a certain tilt or misalignment of the drum, and for receiving, by action of the pressure of the primary and secondary liquids, a thrust that axially moves said strips against the distributing plates.
This coupling between the drum and the strips assures that the strips remain parallel to one another and form a sealed closure against the distributing plates even if the rotatory drum tilts or does not remain perfectly aligned.
Said sleeves are also suitable for receiving, by action of the pressure of the primary and secondary liquids, axial thrusts which move the first and second strips head-on against the respective distributing plates, said strips forming a sealed closure between the opposite ends of the drum and the respective distributing plates.
Another relevant feature of the invention consists of the surfaces of the drum intended for coming into contact with the primary and secondary liquids being suitably arranged and sized so that the resultant of the forces generated by the pressure of the primary and secondary liquids on the drum have a zero component in the axial direction. The drum therefore remains balanced.
The invention comprises springs, oriented in the axial direction and suitable to assure a certain pressure of said strips against the respective distributing plates, between a first end of the drum and the first strip, and between a second end of the drum and the second strip.
These springs are particularly effective during the initial pump starting phase in which the first liquid and the second liquid are not yet pressurized.
These springs also initially contribute to centering the drum with respect to the first and second strips.
As mentioned above, this pump also has features that seek to achieve balance of the drum in the axial direction, preventing the forces caused by the pressures of the primary liquid and secondary liquid on the drum from tending to move it in the axial direction.
To that end and according to the invention, the first inlet and outlet mouths of the primary liquid are axially aligned with the cylinders of the drum and have diameters coinciding with those of said cylinders for preventing the pressure of the primary liquid from producing a thrusting force on the drum in the axial direction.
In turn, the second inlet and outlet mouths of the secondary liquid are connected to the cylinders of the drum by means of suitably shaped and sized conduits so that the resultant of the set of forces generated by the pressure of the secondary liquid on the drum has a zero component in the axial direction.
To complement the description that is being made and for the purpose of aiding to better understand the features of the invention, a set of drawings is attached to the present specification in which the following is depicted in an illustrative and non-limiting manner:
As can be seen in the attached drawings, the pump comprises a housing (1) with a first inlet (11) and a first outlet (12) of a primary liquid, and a second inlet (13) and a second outlet (14) of a secondary liquid.
The rotatory drum (2) is arranged inside the housing (1) and can be operated by a drive element (not depicted) through the drive shaft (21).
The drum (2) has a plurality of cylinders (22) arranged in circular fashion around its geometric axis.
The cylinders (22) are communicated with first inlet and outlet mouth (23) of the primary liquid and with a second inlet and outlet mouth (24) of the secondary liquid.
Pistons (3) are mounted in the cylinders (22) and prolonged at one of their ends in rods (31) going through openings made on the rear surface of the cylinders (22) and projecting from the drum (2), and ending in respective shoes (32) acting on a fixed inclined plate (4).
The pump comprises first and second liquid-distributing plates (5a, 5b) facing the respective ends of the drum (2) and provided with openings for the alternating connection between the first mouth (23) of the cylinders and the first inlet (11) and the first outlet (12) of primary liquid, and the alternating connection between the second mouth (24) of the cylinders (22) and the second inlet (13) and the second outlet (14) of secondary liquid during rotation of the drum (2).
The arrangement of the first mouth (23) and second mouth (24) facing the inlets and outlets of primary liquid and secondary liquid is synchronized with the alternating axial movement of the pistons (3) as they move over the inclined plate (4).
The entry of primary liquid at a low pressure, in the range of 2 bar, into any one of the cylinders (22) is done during the backward movement of the corresponding piston (3), whereas the entry of secondary liquid into the same cylinder will be done during the forward movement of said piston (3), the pressure of said secondary liquid contributing, together with the action of the inclined plate (4), to moving the piston (3) towards the front area and propelling the primary liquid towards the first outlet (12) of primary liquid.
First and second closure strips (6a, 6b) rotating together with the drum (2) are mounted between the opposite ends of the drum and the respective distributing plates (5a, 5b) to form an effective closure between said elements.
For the passage of the primary and secondary liquids, said strips (6a, 6b) are provided with openings prolonged along the periphery in sleeves (61 and 62) coupled in the first mouths (23) and the second mouths (24) of the drum, respectively, with the interposition of sealing elements (7) depicted as O-ring seals.
These couplings allow a certain tilt or pitch of the drum (2) while the strips (6a, 6b) remain parallel to the first and second distributing plates (5a, 5b), exerting a closure against same due to the thrust of the primary and secondary liquids against the ends of said sleeves (61 and 62) of the strips (6a and 6b).
Springs (8) pressing said strips (6a, 6b) against respective distributing plates (5a, 5b), contributing to the formation of a sealed closure, are arranged between the opposite ends of the drum (2) and the closure strips (6a, 6b).
The first inlet and outlet mouths of the primary liquid are axially aligned with the cylinders (22) of the drum and have diameters coinciding with those of said cylinders (22), preventing the pressure of the primary liquid from transmitting a thrusting force in the axial direction to the drum (2).
The second inlet and outlet mouths (24) of the secondary liquid are connected to the corresponding cylinders (22) by means of respective conduits (25), the second mouths (24) having a section identical to that end surface of the corresponding cylinder (22) which is exposed to the pressure of the secondary liquid, such that the set of forces generated by the pressure of the secondary liquid on the drum has a zero component in the axial direction, as do the forces generated by the pressure of the primary liquid, so the drum (2) is kept balanced during the operation of the pump.
Having sufficiently described the nature of the invention as well as a preferred embodiment thereof, it is hereby stated that the materials, shape, size and arrangement of the described elements could be modified, provided that this does not change the essential features of the invention claimed below.
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/ES2013/000251 | 11/13/2013 | WO | 00 |
