The present invention relates to a hydraulic block for a hydraulic unit for an electrohydraulic dual-circuit power brake system.
Electrohydraulic power brake systems generate a hydraulic brake pressure for actuating hydraulic wheel brakes powered manner, to which end for example a power piston is displaced in a power cylinder with an electric motor by way of a screw transmission.
European Patent Application No. EP 2 641 788 A1 describes an electrohydraulic dual-circuit power brake system with a hydraulic block which has a brake master cylinder actuatable with muscle power and a power cylinder which is arranged axially parallel to the brake master cylinder. The power cylinder has a power cylinder bore in which two power pistons arranged axially one behind the other are displaceably arranged, as is conventional dual-circuit brake master cylinders. In contrast with brake master cylinders actuatable with muscle power, a hydraulic brake pressure is generated in the conventional vehicle brake system by displacing one of the two power pistons in the power cylinder bore with power from an electric motor by way of a spur wheel transmission as step-down transmission and a ball-screw drive. Two brake fluid reservoirs are arranged on the hydraulic block, one of which brake fluid reservoirs communicates with the brake master cylinder in both brake circuits and the other communicates with the power cylinder in both brake circuits.
A hydraulic block according to the present invention is provided for a hydraulic unit for an electrohydraulic dual-circuit power brake system, the hydraulic block equipped with components intended therefor forming the hydraulic unit. In order to generate hydraulic brake pressure with power, the hydraulic block according to an example embodiment of the present invention has a power cylinder bore in which two power pistons are displaceably arranged. In order to generate the braking force, a first of the two power pistons is displaced in the power cylinder bore of the hydraulic block with an electric motor by way of a screw transmission, preferably with an interposed step-down transmission, so generating a hydraulic brake pressure in a first brake circuit. A second of the two power pistons is acted upon by the brake pressure which is generated by the first power piston, as a result of which the second power piston generates a brake pressure in a second brake circuit. Except for the fact that the first power piston is displaced with power instead of muscle power, the power cylinder bore functions in the same manner as a conventional dual-circuit brake master cylinder.
The hydraulic block according to an example embodiment of the present invention has two ports for a brake fluid reservoir, through which the brake fluid reservoir communicates with the power cylinder bore. Each of the two ports is connected by a nonreturn valve which permits flow from the ports for the brake fluid reservoir in the direction of the power cylinder bore and thus hydraulically in parallel through a bypass line to the power cylinder bore of the hydraulic block. The nonreturn valves allow brake fluid to be drawn from the brake fluid reservoir into the power cylinder bore when the two bypass lines are closed on actuation of the power cylinder, so that no brake fluid can be expelled from the power cylinder bore into the brake master cylinder on actuation of the power cylinder and a hydraulic brake pressure can be generated by displacement of the power pistons in the power cylinder bore.
The hydraulic block according to an example embodiment of the present invention or the hydraulic unit is provided for autonomous driving of a motor vehicle on public roads up to automation levels 4 and 5. Level 4 means a high degree of automation, i.e. the vehicle is driven by a system which can require the vehicle's driver to take over driving of the vehicle if it is no longer able to manage the driving tasks. Level 5 is the highest and means complete automation, so meaning that no vehicle driver is required. Such a vehicle has no need for a steering wheel and pedals but their presence is not ruled out. The hydraulic block or hydraulic unit may also be used for lower automation levels and also for non-autonomous driving.
While there is indeed no provision for the hydraulic block according to the present invention additionally to have a brake master cylinder or brake master cylinder bore, the present invention does not rule out there being a brake master cylinder or brake master cylinder bore in the hydraulic block.
Further developments and advantageous refinements of the present invention are disclosed herein.
All the features disclosed in the present description and the figures can be implemented in embodiments of the present invention individually by themselves or, in principle, in any desired combination. Embodiments of the present invention which do not include all but rather only one or more features of an embodiment of the present invention are in principle possible.
The present invention is explained in greater detail below with reference to an example embodiment illustrated in the figures.
Identical components are denoted with matching reference numerals in all the figures.
The hydraulic unit 1 depicted in
The hydraulic unit 1 is provided for an electrohydraulic dual-circuit power brake system for a motor vehicle capable of driving autonomously on public roads up to automation levels 4 and 5. Level 4 means a high degree of automation, i.e. the vehicle is driven by a system which can require the vehicle's driver to take over driving if it is no longer able to manage the driving tasks. Level 5 is the highest and means complete automation, so meaning that no vehicle driver is required. Such a vehicle has no need for a steering wheel and pedals but their presence is not ruled out. The hydraulic unit 1 according to the present invention may of course also be used for generating a brake pressure with power in vehicle brake systems for lower automation levels and also for non-autonomous driving.
While actuation of the vehicle brake system with muscle power is indeed not provided, the present invention does not rule this out.
The hydraulic unit 1 has a hydraulic block 2 according to the present invention which is embodied comparably to a conventional brake master cylinder actuatable with muscle power except that a hydraulic brake pressure for actuating the vehicle brake system is generated with power instead of with muscle power.
The hydraulic block 2 forms or has a power cylinder 3 with a power cylinder bore 4, one end of which is closed (not shown) or provided with pressure-tight closure with a closure cap 5 and the other end of which is open.
Two pistons, here denoted power pistons 6, 7, are arranged axially displaceably one behind the other in the power cylinder bore 4, the two power pistons being axially mobile relative to one another.
In order to generate the hydraulic brake pressure with power, a first of the two power pistons 6 close to the open end of the power cylinder bore 4 is axially displaceable in the power cylinder bore 4 with an electric motor 8 by way of a screw transmission 9, a planetary transmission being arranged as a step-down transmission 10 between the electric motor 8 and the screw transmission 9 in the exemplary embodiment. In the exemplary embodiment, the screw transmission 9 shown schematically in
The electric motor 8 is arranged on the hydraulic block 2 or the power cylinder 3 coaxially with the power cylinder bore 4 at the open end of the power cylinder bore 4. The step-down transmission 10 represented in
The screw transmission 9, depending on design a spindle or a nut of the screw transmission 9, is rigidly connected to the first power piston 6 such that the screw transmission 9 can exert on the first power piston 6 not only a compressive force directed in the direction of the closed end of the power cylinder bore 4 or in the direction of the closure cap 5 for generating the hydraulic brake pressure but also a tensile force directed in the opposite direction for returning the first power piston 6 in the direction of the electric motor 8 into a home position which the first power piston 6 occupies when the vehicle brake system is not actuated and the power cylinder bore 4 is pressureless. Because it is possible to draw the first power piston 6 back into its home position in the power cylinder bore 4 with the electric motor 8 by way of the screw transmission 9, a piston spring for returning the first power piston 6 is not necessary, nor is it present in the exemplary embodiment. The present invention does not, however, rule out a piston spring for the first power piston 6 which might for example be arranged in the form of a helical compression spring between the first power piston 6 and the other, second power piston 7 (not shown).
The second power piston 7, a “floating” piston, is acted upon by the hydraulic brake pressure which the first power piston 6 generates in a first chamber 11 of the power cylinder 3 in the power cylinder bore 4 between the first and second power pistons 6, 7. By being exposed to pressure, the second power piston 7 likewise generates a hydraulic brake pressure in a second chamber 12 of the power cylinder 3 in the power cylinder bore 4 between the closed end of the power cylinder bore 4 or the closure cap 5 and the second power piston 7.
A piston spring 13, in the exemplary embodiment a helical compression spring, is arranged between the second power piston 7 and the closed end of the power cylinder bore 4 or the closure cap 5, which spring acts upon the second power piston 7 in the direction of the first power piston 6 and in the direction of the electric motor 8 and thus into its home position which the second power piston 7 occupies when the vehicle brake system is not actuated and the power cylinder bore 4 is pressureless.
In the exemplary embodiment, the second power piston 7 has, in a peripheral groove, a retaining ring 14 which protrudes radially outward in the manner of a flange and interacts with a radially small step in diameter in the power cylinder bore 4. The step in diameter in the power cylinder bore 4 forms a stroke limit stop 15 for the second power piston 7 which limits the displacement of the second power piston 7 in the direction of the first power piston 6 and in the direction of the electric motor 8 and defines the home position of the second power piston 7 when the retaining ring 14 rests against the stroke limit stop 15.
The hydraulic block 2 or power cylinder 3 according to the present invention has for each chamber 11, 12 a port (not visible in the drawings) for brake lines which connect the slip control unit (not shown) in each brake circuit hydraulically to the power cylinder 3 or, in the absence of a slip control unit, lead to the hydraulic wheel brakes (likewise not shown) of the vehicle brake system. In the home position of the second power piston 7, the piston spring 13 is pretensioned, for which reason it cannot fall out of its intended position and requires no “tethering”, i.e. no additional fastening, which holds it in position.
A brake fluid reservoir 16 with two chambers is arranged on the hydraulic block 2 according to the present invention forming or including the power cylinder 3, as from conventional brake master cylinders actuated with muscle power. Each of the two chambers of the brake fluid reservoir 16 has its own connecting nipple 17 which projects outward or downward from the bottom of the brake fluid reservoir 16 and, sealed with a seal 18, is in each case arranged in a port 19 for the brake fluid reservoir 16 in the hydraulic block 2. The ports 19 for the brake fluid reservoir 16 are portions of bores with a stepped diameter which open into the two chambers 11, 12 of the power cylinder 3 in such a manner that the two chambers of the brake fluid reservoir 16 communicate through the bores with the two chambers 11, 12 in the power cylinder bore 4. The bores are arranged and embodied such that they always communicate with chambers 11, 12 of the power cylinder 3, even when both power pistons 6, 7 are maximally displaced in the direction of the closed end or closure cap 5 of the power cylinder bore 4.
The steps in diameter of the bores in each case form receptacles for a nonreturn valve 20 through which the power cylinder bore 4 is connected to the brake fluid reservoir 6. The nonreturn valves 20 shown in
The receptacles for the nonreturn valves 20 or the nonreturn valves 20 are arranged in the hydraulic block 2 coaxially with the ports 19 for the brake fluid reservoir 16 and radially relative to the power cylinder bore 4, but this is not essential for the present invention.
According to the present invention, the hydraulic block 2 has bypass lines 21 which connect the two chambers of the brake fluid reservoir 16 to the two chambers 11, 12 of the power cylinder bore 4 and so bypass the nonreturn valves 20. The bypass lines 21 have bores 22 in the hydraulic block 4 which extend parallel to the bores in which the nonreturn valves 20 are arranged and which open into the power cylinder bore 4 at points where the bypass lines 21 are open when the two power pistons 6, 7 are in their home positions. When the two power pistons 6, 7 are displaced in the direction of the closed end of the power cylinder bore 4 or in the direction of the closure cap 5 in order to generate the hydraulic brake pressure in the power cylinder bore 4, the power pistons 6, 7 pass over mouths of the bores 22 such that the power pistons 6, 7 block the bypass lines 21 in the manner of “plunger” or slide valves, so enabling generation of the brake pressure. Other valves, for example “central” valves, as are conventional in from conventional brake master cylinders, in the two power pistons 6, 7 are also possible in order to enable the generation of brake pressure on displacement of the power pistons 6, 7 from their home positions (not shown).
Oblique bores 23, which start from the ports 19 for the brake fluid reservoir 16 and are not closed by the connecting nipples 17 of the brake fluid reservoir 16 and lead to the bores 22, connect the bores 22 to the ports 19 for the brake fluid reservoir 16 as component parts of the bypass lines 21.
The bores 22 are closed, for example by spheres 24 press-fitted at an end of the mouths of the oblique bores 23 which is remote from the power cylinder bore 4. According to the present invention, the embodiment of the bypass lines 21 may differ from the description and from the drawing in
The nonreturn valves 20 enable further brake fluid to be drawn from the brake fluid reservoir 16 into the power cylinder bore 4 when, in the case of an actuated power cylinder 3, the two power pistons 6, 7 are displaced from their home positions in the direction of the closed end of the power cylinder bore 4 or the closure cap 5 and are consequently blocking the bypass lines 21.
The hydraulic unit 1 has an electronic control unit 25 which is shown in
Equipped with the two power pistons 6, 7, the electric motor 8, the screw transmission 9 and the step-down transmission 10, the hydraulic block 2 according to the present invention forms the hydraulic unit 1. The brake fluid reservoir 16 may likewise be considered to be a component of the hydraulic unit 1.
Like the hydraulic unit 1 shown in
A hydraulic block 2 embodied according to the present invention of the hydraulic unit 1 from
The hydraulic block 2 in
The hydraulic block 2 from
For slip control, the hydraulic block 2 from
To effect a stroke of the two pump pistons, the hydraulic pump 28 or reciprocating pump has an eccentric which is not visible in the drawings and is arranged in the pump bore 35 between the two pump pistons. An axis of rotation of the eccentric radially intersects an axis of the pump bore 35. A second electric motor 36 is arranged coaxially with the axis of rotation of the eccentric on the outside of the hydraulic block 2 on a motor side 37 of the hydraulic block 2 opposite the valve side 31. By way of the eccentric, the second electric motor 36 drives the two pump pistons in an axially reciprocating stroke motion in the pump bore 35 in order to deliver brake fluid.
In a wall, here denoted bottom of the cover 34, which is remote from the valve side 31 of the hydraulic block 2 and parallel to the valve side 31, the cover 34 has a second electronic control unit 38 which
In the event of a fault or failure of the power cylinder 3 or of the electric motor 8 for displacing the power pistons 6, 7 in the power cylinder bore 4 for generating the hydraulic brake pressure, the hydraulic brake pressure is generated with the hydraulic pump 28 of the slip control system. There is thus redundancy when it comes to generating the hydraulic brake pressure with power, it being possible to generate the hydraulic brake pressure necessary for brake actuation alternatively with the power cylinder 3 or the hydraulic pump 28, slip control no longer being possible in the event of a fault or failure relating to the slip control system. The two electronic control units 25, 38 also provide redundancy with regard to open- or closed-loop control of the hydraulic unit 1. Each electronic control unit 25, 38 and each electric motor 8, 36 is provided with a dedicated power supply (not shown).
The hydraulic block 2 from
Once equipped with the power pistons 6, 7, the two electric motors 8, 36, the screw transmission 9, the hydraulic pump 28, the two electronic control units 25, 38, optionally the brake fluid reservoir 16 and any further components, the hydraulic block 2 forms the hydraulic unit 1.
Number | Date | Country | Kind |
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10 2022 201 864.8 | Feb 2022 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2023/051378 | 1/20/2023 | WO |