Not applicable.
Not applicable.
During well formation/drilling, operators sometime use liner drill-in techniques to save valuable rig time. Typically, in liner drill-in operations a drill bit is placed on the end of the liner (in a tool string), so that the liner can actually be used to drill the well. This may allow drilling of the hole and placing of the liner in a single operation. And typically, once the liner has been placed downhole, it would then be cemented in place.
While such conventional liner drill-in operations might allow for drilling and liner placement in a single operation, they unfortunately have limitations that make their use impractical in some instances/circumstances. For example, oftentimes packer isolation (in which an open hole packer is placed in the annular space between the liner and the sidewalls of the hole) is required prior to cementing operations, in order to prevent cement losses to the formation below (which might for example, be a low-pressure reservoir). Additionally, rotation of the liner during cementing of the liner in place in the hole may provide higher quality cement coverage in the liner-to-open hole annulus (such that rotation of the liner during cementing can prove beneficial in effectively placing the liner downhole). Unfortunately such rotation of the liner may not be possible in conventional liner drill-in operations, since the packer would prevent free rotation of the liner during cementing. In other words, conventional liner drill-in operations may be unavailable (due to technical and functional limitations) in certain instances, for example when an open hole packer is required to be set against the drilled formation hole, thereby preventing rotation of the liner for improved cementing (since the lower section of the liner would then be coupled to the hole sidewalls).
Disclosed embodiments provide for improved liner drill-in operations, by providing a tool that may be rotationally locked during drilling, but which can be unlocked to allow rotation of the liner above the packer during cementing. These and other improvements are discussed below in more detail.
For a more complete understanding of the present disclosure, reference is now made to the following brief description, taken in connection with the accompanying drawings and detailed description, wherein like reference numerals represent like parts.
It should be understood at the outset that although illustrative implementations of one or more embodiments are illustrated below, the disclosed systems and methods may be implemented using any number of techniques, whether currently known or not yet in existence. The disclosure should in no way be limited to the illustrative implementations, drawings, and techniques illustrated below, but may be modified within the scope of the appended claims along with their full scope of equivalents.
The following brief definition of terms shall apply throughout the application:
The term “up”, “uphole”, “above”, or the like, when used in reference to the well or the tool string for example, shall mean towards the surface or towards the top; similarly, the term “down”, “downhole”, “below”, or the like shall mean away from the surface or towards the bottom;
The term “comprising” means including but not limited to, and should be interpreted in the manner it is typically used in the patent context;
The phrases “in one embodiment,” “according to one embodiment,” and the like generally mean that the particular feature, structure, or characteristic following the phrase may be included in at least one embodiment of the present invention, and may be included in more than one embodiment of the present invention (importantly, such phrases do not necessarily refer to the same embodiment);
If the specification describes something as “exemplary” or an “example,” it should be understood that refers to a non-exclusive example;
The terms “about” or approximately” or the like, when used with a number, may mean that specific number, or alternatively, a range in proximity to the specific number, as understood by persons of skill in the art field (for example, +/−10%); and
If the specification states a component or feature “may,” “can,” “could,” “should,” “would,” “preferably,” “possibly,” “typically,” “optionally,” “for example,” “often,” or “might” (or other such language) be included or have a characteristic, that particular component or feature is not required to be included or to have the characteristic. Such component or feature may be optionally included in some embodiments, or it may be excluded.
Embodiments may relate generally to a drilling port collar tool (for interaction with a port in the liner, to close or open the port, for example during cementing), of the type that might be used for liner drill-in operations. Specifically, embodiments may relate to such a tool for use when packer isolation may be required prior to cementing operations (for example, to prevent cement losses to the formation below), especially when rotation of the tool is desirable during cementing. Thus, embodiments typically would allow torque transmission during the drilling operation, but would allow for rotation of the liner (for example, by providing a rotation point) during cementing operations. Consequently, disclosed embodiments typically provide a rotation point in the liner for cementing operations, which may be torsionally/rotationally locked during drilling operations (to allow torque transmission to the drill bit as the tool string is rotated during drilling).
Typically, the tool would be rotationally locked during drilling operations (so that the liner and/or tool string can act as a solid element in rotation that transmits torque down to the drill bit attached to the bottom of the liner for drilling of the hole). Once the hole is drilled and the liner is in position, the liner would typically be cemented in position before the next section of the hole would be drilled. If an under-pressured reservoir is located below the liner, an open hole packer might need to be used to isolate the reservoir from the annulus of the hole (between the liner and the hole sidewalls) prior to cementing (for example, to prevent cement from entering the formation below the liner). Once the packer is set, it will essentially lock/hold the position of the lower portion of the liner (since the liner will he held snug at that location by action of the packer pressing between the liner and the sidewalls of the hole, coupling the liner to the hole). But as discussed above, it may be advantageous during cementing to rotate the liner (to provide higher quality cement coverage in the annulus). Unfortunately, the packer may complicate such rotation during cementing. So to allow for rotation of the liner during cementing despite the presence of a packer, the disclosed tool embodiments might be used.
Specifically, activation of the port collar element may simultaneously allow hydraulic/fluid communication between the bore of the liner and the open hole annulus (so that cement pumped down the liner's bore might then flow outward through a port the liner into the annulus area between the liner and the sidewalls of the hole), while also disengaging the torsional/rotational lock (thereby allowing the upper portion of the tool string to rotate (for example during cementing operation) despite the lower portion of the tool being held by the packer). Once the cementing operation has been completed, the port collar element may be sealed/closed (to block the port and prevent further fluid communication from the longitudinal bore of the tool to the annulus). Typically, the tool may be operated hydraulically based on pressure within the bore of the liner (although in other embodiments, one or more portions of the tool might be operated using alternative means).
Once cementing is complete, the port 112 may be closed as shown in
Disclosed embodiments of a drilling port collar tool typically might comprise a sealing port collar element for interaction with a port in the liner (for allowing fluid communication from the bore of the liner to the annular space between the liner and the sidewalls of the hole) which has at least two configurations. In the first configuration, the sealing collar closes/seals the port and the port collar element acts as an engaged spline joint (e.g. preventing rotation of an upper portion of the liner with respect to a lower portion of the liner so that the liner acts rotationally as a solid whole unit capable, during drilling, of transmitting torque down the tool string to the drill bit typically located at the bottom of the liner). In the second configuration, the collar would open the port (e.g. cease to close/seal the port), and the port collar element might be capable of rotating or act as a swivel joint (e.g. with a disengaged spline joint allowing free rotation of the upper portion of the liner with respect to the lower portion of the liner). So in the first configuration, the tool would not allow fluid communication from the bore of the liner to the annulus, and would not allow rotation within the liner/tool. (e.g. the liner would rotate as a whole, typically based on rotation of the entire tool string from the surface); in the second configuration, the tool would allow fluid communication from the bore of the liner to the annulus (through one or more port in the liner), and would allow rotation of the tool (e.g. acting as a swivel joint so that the upper portion of the liner might rotate with respect to the lower portion of the liner). And in some embodiments, the tool might also (optionally) have a third configuration, in which the tool reseals the port (for example, while still allowing rotation in the tool). Thus, the tool may be selectively activated between configurations (for example, transitioning the tool from the first (initial) configuration (e.g. during drilling), to the second configuration (during cementing), and finally (optionally) to the third configuration (once cementing is complete)).
Stated another way, disclosed tool embodiments might comprise a port collar element that includes a sealing collar (for interaction with the port in the liner) having an open and closed position, and a joint (such as a spline joint or selective swivel point/joint) that may selectively be rotationally locked or unlocked (to allow rotation or swiveling). Typically, the joint would be coupled to the sealing collar in such a way that de-activation of the sealing collar (to open the port) would operate to selectively unlock the joint/swivel point (to allow rotation). And oftentimes, the tool would also include a means to re-close or reseal the port (for example an interior sleeve operable to close the port(s) in the liner).
Disclosed embodiments typically might operate as a hydraulically operated tool. So for example, sufficient hydraulic pressure in the bore of the liner might operate to shift the port collar element (typically downward), thereby opening the port (by shifting the sealing collar so that it no longer blocks/covers the port) to allow fluid communication from the bore to the annulus. The shifting of the port collar element might also act to disengage a spline joint (e.g. selectively activating a swivel joint/point), thereby allowing rotation. This might allow for the upper portion of the liner/tool (above the swivel point) to rotate during cementing (as cement is pumped downhole through the bore of the liner and out into the annulus via the one or more ports), even while the lower portion of the liner/tool is held securely in place in the hole by the packer. Typically, the upper portion of the liner/tool might be rotated via the tool string from the surface. Tension and/or compression rotational bearings may be incorporated into the port collar element in some embodiments, to facilitate lower-torsion rotation as the liner is in a tension or compression state at the port collar element. Additionally, some embodiments might also incorporate a spring-loaded piston valve, which may allow the valve to close if insufficient hydraulic pressure is applied in the bore of the liner (which may, for example, prevent cement from u-tubing back into the liner after it has been displaced into the annulus due to an imbalance in the hydrostatic heads between the liner and the annulus).
Turning now to
In
So in the first configuration, shown in
The tool 200 of
In
In
Having described above various product and method/process embodiments (especially those shown in the figures), various additional embodiment may include, but are not limited to the following:
In a first embodiment, a tool/tool string comprising: a liner comprising a lower housing body and an upper housing body (with the upper housing body (sealingly) coupled to the lower housing body and a portion of the upper housing body located about a portion of the lower housing body), the liner having a longitudinal bore therethrough; a port/opening in a sidewall of the lower housing, allowing fluid communication from the bore to the exterior of the liner/tool (e.g. the annular space about the liner when the liner is downhole); and a port collar element, comprising: a spline joint (or splines operable to form a spline joint when interacting with corresponding splines in the upper housing body), and a sealing collar located about the lower housing body; wherein: the upper housing body and lower housing body are attached/coupled in sealing engagement to provide the continuous longitudinal bore through the liner for continuous fluid flow, and wherein such attachment prevents longitudinal movement (of the lower housing body with respect to the upper housing body) but allows rotational movement of the lower housing body with respect to the upper housing body; the port collar element is operable, in the absence of sufficient hydraulic/fluid pressure (e.g. absence of activation pressure) in the bore (e.g. in its first configuration), to have the spline joint engaged (thereby preventing rotation of the lower housing body with respect to the upper housing body) and to seal/cover/close the port (e.g. with the sealing collar covering the port); and the port collar element is operable, in the presence of sufficient hydraulic/fluid pressure (e.g. presence of activation pressure) in the bore (e.g. in its second configuration), to disengage the spline joint (thereby allowing rotation/swiveling of the lower housing body with respect to the upper housing body) and to open the port (e.g. with the sealing collar no longer covering the port) (thereby allowing fluid flow/communication from the bore to the exterior/annulus) (for example by downward motion/displacement of the sealing sleeve with respect to the port). In a second embodiment, the tool of the first embodiment further comprising an internal sleeve removably/releasably held in place in the bore above the port (e.g. removably attached in such a way as to allow hydraulic activation of the interior sleeve to close/seal the port), but operable under engaging force/pressure (for example, a ball or seal driven downward by fluid pressure in the bore) to shift downward to seal the port. In a third embodiment, the tool of embodiments 1-2 wherein the port collar element is initially releasably held (in a manner allowing for hydraulic activation via fluid pressure in the bore) in a closed position or first configuration (covering the port) (for example by one or more shearing elements, such as shear pins or screws). In a fourth embodiment, the tool of embodiment 1-3 wherein the spline joint is initially releasably held (in a manner allowing for hydraulic activation via fluid in the bore) in an engaged/locked position (or in its first configuration). In a fifth embodiment, the tool of embodiment 3-4 wherein, under sufficient activation pressure (e.g. pressure reaches activation level) in the bore, the sealing collar is operable to slide/shift downward, for example clear of the port (e.g. to slide downward so that the entire sealing sleeve is below the port) (thereby opening the port to allow fluid communication from the bore to the exterior/annulus). In a sixth embodiment, the tool of embodiment 3-4 wherein the sealing collar comprises an aperture, and is operable, under sufficient activation pressure (e.g. pressure reaches activation level) in the bore, to slide/shift to align the aperture with the port (thereby opening the port and allowing fluid communication from the bore to the exterior/annulus—and typically in such embodiments, the sealing collar and spline joint might be rigidly attached into an integral whole, for example with splines fixed onto the sealing sleeve). In a seventh embodiment, the tool of embodiment 1-6 wherein the spline joint is biased downward (for example by a spring element, which would provide sufficient force to position the spline joint in its second configuration (e.g. with splines disengaged), which might position the spline joint to close the port in the absence of sufficient fluid pressure in the bore, and which would position the spline joint in the presence of sufficient fluid pressure in the bore to open the port and allow fluid flow through the port (while ensuring that the splines do not re-engage)). In an eighth embodiment, the tool of embodiment 1-7 wherein the spline joint comprises a plurality of splines (for engagement with corresponding splines on the upper housing, for example), which create rotational interference when engaged (to prevent rotation), but which have sufficient (longitudinal) clearance when disengaged to allow rotation. In a ninth embodiment, the tool of embodiment 1-8 wherein initially (in a first configuration), the spline joint is engaged and the port collar element covers/closes the port (and is releasably attached to the lower housing body). In a tenth embodiment, the tool of embodiment 1-9 wherein in the second configuration (e.g. after application of an activation level of hydraulic pressure in the bore), the spline joint is disengaged and the port collar element does not cover the port (e.g. the port is open). In an eleventh embodiment, the tool of claims 1-10 wherein an upper end of the upper housing body is configured for (selectively releasable) attachment to a tool string. In a twelfth embodiment, the tool of embodiment 1-11 further comprising an open hole packer located on the exterior of the lower housing body. In a thirteenth embodiment, the tool of embodiment 1-12 further comprising a (selectively hydraulically activated, e.g. by sufficient activation pressure in the bore) liner hanger on the exterior of the upper housing body operable upon activation to hold/secure (the (longitudinal) location of) the upper housing body within the wellbore (e.g. by wedging against the wellbore).
In a fourteenth embodiment, a tool for use placing a liner (having a longitudinal bore therethrough and a port in a sidewall allowing fluid communication from the bore to the exterior/annulus) downhole, comprising: a hydraulically operated port collar (operable to initially close the port (and remain closed when there is insufficient activation pressure in the bore) and, under sufficient hydraulic pressure in the bore, to open the port); and a selective swivel point/spline joint (operable to selectively allow rotation and fix rotation (for example of a lower housing body of the liner with respect to an upper housing body of the liner)); wherein the swivel point is selectively activated (e.g. spline joint disengaged to allow rotation of the upper housing with respect to the lower housing) by activation/opening of the port collar. In a fifteenth embodiment, the tool of embodiment 14 wherein the port collar is operable to open when sufficient pressure is applied in the bore (thereby opening the port to allow fluid communication from the bore to the exterior/annulus). In a sixteenth embodiment, the tool of embodiment 14-15 wherein the port collar opens by shifting/sliding with respect to the port in the liner. In a seventeenth embodiment, the tool of embodiment 16 wherein sliding/shifting of the port collar activates the swivel point (e.g. disengages the spline joint) to allow rotation, and wherein prior to activation the swivel point is rotationally locked (e.g. with splines of the spline joint extending to mesh with corresponding spline on the liner (e.g. upper housing body) to provide rotational interference). In an eighteenth embodiment, the tool of embodiment 14-17 further comprising a means to selectively re-close the port (for example, an interior sleeve, which might be initially located above the port but operable to shift downward to re-seal/re-close the port, for example under sufficient pressure in the bore and/or a ball/plug (e.g. hydraulically operated)).
In a nineteenth embodiment, a tool comprising a port collar element for use with a liner (having a longitudinal bore therethrough); wherein the port collar element comprises a sealing collar (operable to selectively open or close a port in the liner) and a spline joint/swivel point (operable to selectively lock or allow rotation); wherein the sealing collar is coupled to/interacts with the spline joint (so that selective activation/opening of the sealing collar would in turn activate/disengage the spline joint to allow rotation); and wherein the port collar element has two configurations, with the first (initial) configuration having the sealing collar closing/sealing the port and the spline joint engaged to prevent rotation; and the second configuration having the sealing collar positioned to open the port (allowing fluid communication from the bore externally to the annulus) and the spline joint disengaged (and acting as a swivel joint) to allow rotation. In a twentieth embodiment, the tool of embodiment 19 wherein the port collar element is operable to hydraulically shift from the first configuration to the second configuration (such that sufficient/activation hydraulic pressure in the bore of the liner hydraulically operates the port collar element, transitioning from its first configuration to its second configuration, for example by shifting the sealing collar downward to open the port, thereby disengaging the spline joint to allow rotation). In a twenty-first embodiment, the tool of embodiment 19-20, further comprising an interior sleeve (operable to selectively re-close the port in the liner, for example by shifting downward to cover/seal the port). In a twenty-second embodiment, the tool of embodiment 21, wherein the interior sleeve is initially releasably held in place above the port, such that the interior sleeve is operable to be activated (to re-close the port) by hydraulic pressure in the bore (for example, driving a ball or seal element into contact with the interior sleeve). In a twenty-third embodiment, the tool of embodiment 21-22, wherein activation (e.g. shifting) of the interior sleeve places the tool in a third configuration, with the port permanently sealed.
In a twenty-fourth embodiment, a downhole tool comprising: an upper housing body; a lower housing body (with the upper housing body (sealingly) coupled to the lower housing body and a portion of the upper housing body located about a portion of the lower housing body), wherein the upper and lower housing bodies (jointly) have a continuous longitudinal bore therethrough; a port located in sidewall of) either the lower or upper housing (providing an opening passing through the sidewall operable to allow fluid flow/communication from the bore to an exterior of the housing bodies) (and typically the port might be located in the lower housing body); and a port collar element having two configurations; wherein in the initial (first) configuration, the port collar element is operable to seal/cover/close (e.g. be positioned over) the port and to prevent rotation of the lower housing body with respect to the upper housing body (e.g. e.g. due to engagement of splines in the port collar element with corresponding splines in the upper housing body); and wherein in the second (selectively activated) configuration (e.g. after application of activation pressure within the bore), the port collar element is operable to not cover/seal/close (e.g. not be positioned over) the port (e.g. open the port) and to allow rotation of the lower housing body with respect to the upper housing body (e.g. due to disengagement of the splines in the port collar element with the corresponding splines in the upper housing body). In a twenty-fifth embodiment, the tool of embodiment 24 wherein the port collar is operable to be hydraulically activated from its first configuration to its second configuration (e.g. by (sufficient activation) fluid pressure in the bore—for example after the bottom of the bore has been sealed/closed). In a twenty-sixth embodiment, the tool of embodiment 24-25 wherein the port collar element is located at least partially about/around the lower housing body and at least partially within the upper housing body. In a twenty-seventh embodiment, the tool of embodiment 24-26 wherein the port collar element comprises a sealing sleeve and a spline joint element (and wherein prior to activation, the port collar element is releasably held in its first configuration). In a twenty-eighth embodiment, the tool of embodiment 27 wherein the sealing sleeve comprises a chamber configured so, when the port collar element is in its first configuration, pressure from the bore enters the chamber, and when pressure in the chamber reaches an activation level, the sealing sleeve is driven/shifted downward (or otherwise longitudinally away from/clear of the port) (to its second (open) configuration) by hydraulic pressure (e.g. which overcomes/shears a releasable holding means such as shearing pins or screws). In a twenty-ninth embodiment, the tool of embodiment 27-28 wherein the spline joint element comprises a recess operable/configured so that fluid pressure in the recess may drive/shift the spline joint element slightly upward (or otherwise longitudinally away from/clear of the port) when the port collar element is in its second configuration (e.g. to open the port fully to allow fluid communication from the bore to the exterior/annulus area) (but not far enough upward to re-engage the spline joint (e.g. not sufficient to rotationally lock the spline joint). In a thirtieth embodiment, the tool of claim 27-29 wherein, when the port collar element is in the second configuration, the sleeve does not cover the port (for example, when there is sufficient/activation fluid pressure in the bore). In a thirty-first embodiment, the tool of embodiment 27-30 wherein the spline joint element is released when the sealing sleeve moves/shifts (longitudinally, for example downward (into second configuration)) and moves/shifts (e.g. downward or otherwise longitudinally, for example away from corresponding splines in the housing body) to its second configuration (e.g. to unlock the splines (e.g. disengage the splines of the spline joint from corresponding splines in the housing body) to allow rotation of the upper housing body with respect to the lower housing body). In a thirty-second embodiment, the tool of claim 27-31 further comprising a biasing means/element (e.g. a spring) which biases the spline joint element downward within the upper housing (or alternatively, wherein the spline joint element is biased downward or otherwise longitudinally, for example away from engagement of the spline joint with corresponding splines in the housing within the upper housing body). In a thirty-third embodiment, the tool of claim 27-32 further comprising one or more locking dog elements (in or interacting with the spline joint element) operable to engage with a corresponding groove in the exterior of the lower housing body (e.g. to fix the longitudinal position of the spline joint element with respect to the lower and/or upper housing body in the first configuration) (and wherein in the first configuration of the port collar element, the locking dog element is releasably held in contact with the groove in the lower housing body by the sealing sleeve) (and wherein when the port collar element moves to its second configuration, the downward movement of the sealing sleeve releases the locking dog element (e.g. for outward movement) (from the groove) to allow the spline joint element to move/shift to its second (unlocked/disengaged) configuration. In a thirty-fourth embodiment, the tool of embodiment 24-33 further comprising an interior sleeve (located within the bore—e.g. along the interior surface of the housing), and having two (selectively activated—e.g. hydraulically activated) positions/configurations (with the first position/configuration located (e.g. releasably held) above the port and the second position/configuration (permanently) covering/sealing the port). In a thirty-fifth embodiment, the tool of claim 24-34 wherein the port collar element further comprises: an aperture, and a plurality of splines operable/configured to interact with corresponding splines in the upper housing (e.g. to rotationally fix/lock the position of the upper housing body with respect to the lower housing body) (or alternatively the sealing sleeve has an aperture and is rigidly attached to the spline joint to form an integral whole, for example with splines projecting out of the (top of the) sealing sleeve). In a thirty-sixth embodiment, the tool of embodiment 35 wherein, when the port collar element is in the first configuration, the aperture is out of alignment with the port (e.g. to close the port or prevent fluid flow therethrough); and wherein when the port collar element is in the second configuration, the aperture is aligned with the port (e.g. to open the port or allow fluid flow therethrough). In a thirty-seventh embodiment, the tool of embodiment 35-36 wherein the port comprises an inner port (e.g. in the lower housing) and an outer port (e.g. in the upper housing) (and wherein the inner and outer ports are aligned). In a thirty-eighth embodiment, the tool of embodiment 35-37 wherein the port collar element is located at least partially about/around the lower housing body and at least partially within the upper housing body. In a thirty-ninth embodiment, the tool of embodiment 24-38 further comprising an interior sleeve (located within the bore—e.g. along the interior surface of the housing), and having two (selectively activated—e.g. hydraulically activated) positions/configurations (with the first position/configuration located above the port and the second position/configuration covering/sealing the port) In a fortieth embodiment, the tool of embodiment 24-39 wherein an upper end of the upper housing is configured for (releasable) attachment to a tool string. In a forty-first embodiment, the tool of embodiment 24-40 further comprising an open hole packer on the exterior of the lower housing body. In a forty-second embodiment, the tool of embodiment 24-41 further comprising a (hydraulically activated) liner hanger on the exterior of the upper housing body (operable upon activation (for example due to activation pressure in the bore) to hold the upper housing body securely in place within the wellbore). Further embodiments might include a tool string comprising a tool as described in embodiments 1-42 above, and/or a tool/tool string/liner/port collar element as described in the specification and/or shown in the figures. Persons of skill will understand that several of these embodiments may be similar, such that descriptions attributed to a particular embodiment may also apply for other, similar embodiments.
Furthermore, additional method or process embodiments for cementing a liner in place within a wellbore may comprise one or more of the following steps: forming up a tool string comprising a liner with a bore and a port (e.g. passing from the bore through the liner sidewall to the exterior/annular space) and port collar (for interaction with a port in the liner and selective rotational locking) (wherein forming up may comprise releasably attaching a liner to a tool string); drilling the liner into place downhole (e.g. circulating mud down the bore of the tool string (including the liner), through the end of a drilling shoe bit (e.g. at the lower end of the lower housing of the liner), and back up the annulus (e.g. annular space between the liner and the hole sidewalls), for example while the tool is in its first configuration (e.g. the port collar would be closed (preventing fluid flow out through the port in the liner) and the spline joint would be engaged (preventing rotation and allowing torque to be transmitted to the drill bit for drilling)) (typically while the liner and tool string are rigidly attached to allow for torque transmission downhole to the drill bit); dropping/pumping a ball down the bore to seal the bore of the liner at or near its bottom (for example, by engaging in a sealing manner with a ball seat below the position of the port or the open hole packer on the liner); applying pressure (e.g. activation pressure) in the bore to set a liner hanger (e.g. a rotating type of liner hanger typically located on the exterior of the upper housing of the liner), activate the open hole packer to seal the annular space between the liner and the sidewalls of the hole towards the bottom of the liner), and hydraulically activate the port collar/swivel (e.g. into second configuration, to open the port in the liner to allow flow from the bore to the annulus and to disengage the spline joint (e.g. unlock the swivel) to allow swivel/rotation); circulating mud (e.g. down the bore, through the port, into the annulus) while rotating the liner (e.g. prior to cementing, to condition the hole); hydraulically placing a lead pump down plug in a corresponding plug seat (to seal the bore just below the port collar/swivel or port) (for example, the lead pump down plug might land in a lead liner wiper plug, which would then shear loose until the lead wiper plug lands in the plug seat—thereby wiping the bore and sealing the bore in closer proximity to the port (e.g. just beneath the port)); and circulating cement down the bore, through the open port, into the annulus, while rotating the liner; (otherwise) plugging the bore of the liner below the port and circulating cement down the bore, through the open port into the annulus, while rotating the liner (e.g. cementing the liner in the wellbore); wiping the bore (for example, hydraulically pumping a wiper element down the bore); re-closing the port (for example, hydraulically activating an interior sleeve to seal the port or using a tail pump down plug which might be pumped down the bore behind the cement, the tail pump down plug might then land in the tail liner wiper plug and shear it loose, and continued pressure would then land the plug in a corresponding plug sleeve/seat in the port collar, while closing the port (for example, by shearing an interior sleeve and driving it down to cover the port)); (otherwise) re-closing the port (for example, by hydraulically shearing/shifting an interior sleeve (e.g. by pumping a plug or ball downhole under pressure until it seats on the interior sleeve and then continuing to increase pressure in the bore until the interior sleeve (which may be releasably held above the port, for example by shearing pins or screws) shears and shifts downward) and driving it down to cover the port; setting a liner top packer (e.g. a packer for sealing the annulus which is located near the top of the liner, which might be hydraulically set by pressuring the bore to an activation level, which might be higher than the first activation pressure) to isolate the top of the liner and/or hold the liner in place while the cement hardens; removing/uncoupling the tool string/drill pipe from the top of the liner; commencing another (e.g. sequential and substantially similar) drilling/liner placement/cementing operation (for example, similar to that described herein) for the next/subsequent section of liner/casing (for example, drilling out the ball and/or wiper plug(s) and/or interior sleeve when the next section of the well is drilled (to allow the drill to proceed downhole deeper than the initial liner); and then running and operating the tool string with a second/subsequent liner element/tool similar to that described above (e.g. to drill (with circulating mud down through the drill bit), clean-out (by circulating mud through the port uphole above the packer), hydraulically operate the tool (e.g. open the port), cement circulation, close the port (hydraulically), etc. as described above)). Such exemplary liner drill-in operations might be performed using one or more embodiments of the port collar tool described above (e.g. figure embodiments and/or embodiment 1-42, with specific method steps relating to those tools being employed herein.
While various embodiments in accordance with the principles disclosed herein have been shown and described above, modifications thereof may be made by one skilled in the art without departing from the spirit and the teachings of the disclosure. The embodiments described herein are representative only and are not intended to be limiting. Many variations, combinations, and modifications are possible and are within the scope of the disclosure. Alternative embodiments that result from combining, integrating, and/or omitting features of the embodiment(s) are also within the scope of the disclosure. Accordingly, the scope of protection is not limited by the description set out above, but is defined by the claims which follow, that scope including all equivalents of the subject matter of the claims. Each and every claim is incorporated as further disclosure into the specification and the claims are embodiment(s) of the present invention(s). Furthermore, any advantages and features described above may relate to specific embodiments, but shall not limit the application of such issued claims to processes and structures accomplishing any or all of the above advantages or having any or all of the above features.
Additionally, the section headings used herein are provided for consistency with the suggestions under 37 C.F.R. 1.77 or to otherwise provide organizational cues. These headings shall not limit or characterize the invention(s) set out in any claims that may issue from this disclosure. Specifically and by way of example, although the headings might refer to a “Field,” the claims should not be limited by the language chosen under this heading to describe the so-called field. Further, a description of a technology in the “Background” is not to be construed as an admission that certain technology is prior art to any invention(s) in this disclosure. Neither is the “Summary” to be considered as a limiting characterization of the invention(s) set forth in issued claims. Furthermore, any reference in this disclosure to “invention” in the singular should not be used to argue that there is only a single point of novelty in this disclosure. Multiple inventions may be set forth according to the limitations of the multiple claims issuing from this disclosure, and such claims accordingly define the invention(s), and their equivalents, that are protected thereby. In all instances, the scope of the claims shall be considered on their own merits in light of this disclosure, but should not be constrained by the headings set forth herein.
Use of broader terms such as comprises, includes, and having should be understood to provide support for narrower terms such as consisting of, consisting essentially of, and comprised substantially of. Use of the term “optionally,” “may,” “might,” “possibly,” and the like with respect to any element of an embodiment means that the element is not required, or alternatively, the element is required, both alternatives being within the scope of the embodiment(s). Also, references to examples are merely provided for illustrative purposes, and are not intended to be exclusive.
While several embodiments have been provided in the present disclosure, it should be understood that the disclosed systems and methods may be embodied in many other specific forms without departing from the spirit or scope of the present disclosure. The present examples are to be considered as illustrative and not restrictive, and the intention is not to be limited to the details given herein. For example, the various elements or components may be combined or integrated in another system or certain features may be omitted or not implemented.
Also, techniques, systems, subsystems, and methods described and illustrated in the various embodiments as discrete or separate may be combined or integrated with other systems, modules, techniques, or methods without departing from the scope of the present disclosure. Other items shown or discussed as directly coupled or communicating with each other may be indirectly coupled or communicating through some interface, device, or intermediate component, whether electrically, mechanically, or otherwise. Other examples of changes, substitutions, and alterations are ascertainable by one skilled in the art and could be made without departing from the spirit and scope disclosed herein.
This application is a non-provisional of and claims benefit under 35 U.S.C. §119 to co-pending U.S. Provisional Patent Application Serial No. 62/001,938, filed on May 22, 2014, and entitled “Hydraulic Cementing Port Collar with Integral Swivel/Spline Feature”, which is hereby incorporated by reference for all purposes as if reproduced in its entirety.
Number | Date | Country | |
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62001938 | May 2014 | US |