Information
-
Patent Grant
-
6282890
-
Patent Number
6,282,890
-
Date Filed
Friday, January 21, 200025 years ago
-
Date Issued
Tuesday, September 4, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Varndell & Varndell, PLLC
-
CPC
-
US Classifications
Field of Search
US
- 060 420
- 060 422
- 060 445
- 060 447
- 060 464
- 060 468
- 060 443
- 060 444
-
International Classifications
-
Abstract
The invention provides a hydraulic circuit for construction machines, capable of obtaining a satisfactory suspending capability during load suspending work, and having an improved operation efficiency with a decrease in the working speed of a load suspending operation minimized, the hydraulic circuit including a suspension mode switch for setting a working mode to a suspension mode, a lift detecting sensor for detecting a predetermined actuator which has been operated to a load lifting side, a relief valve control unit capable of freely setting an object pressure of the relief valve 14 to a normal set level and a high set level higher than the normal set level, a cutoff valve control unit capable of freely switching the cutoff valve to a cutoff operation executing mode and a cutoff operation disengaging mode, and a controller adapted to increase a set pressure of the relief valve by outputting an instruction to the relief valve control unit when the controller receives a suspension mode signal and a lift detected signal from the suspension mode switch and lift detecting sensors respectively, and disengage the cutoff function of the cutoff valve by outputting an instruction to the cutoff valve control unit.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention relates to a hydraulic circuit for construction machines, and more particularly to a cutoff function-carrying hydraulic circuit for construction machines, adapted to improve the suspension capacity thereof by disengaging the cutoff function and increasing a maximum discharge pressure of the hydraulic circuit when the power and speed of a working unit are required at once in load suspending work, and stump digging work or boulder raising work.
2. Description of the Related Art
A hydraulic excavator of the related art is used to suspend a load in some cases by a boom extending operation. First related art hydraulic circuit for construction machines shown in
FIG. 7
will now be described.
A discharge pipe line
1
a
of a variable displacement pump
1
is connected to a boom cylinder
3
via a direction change-over valve
2
for a boom, and a relief valve
4
for setting a maximum discharge pressure (set pressure P
1
) to the discharge pipe line
1
a
of the variable displacement pump
1
. A discharge oil of a control pump
5
is set to a predetermined pressure by a fixed relief valve
6
, and sent to a volume control unit
9
for the variable displacement pump
1
via a torque variable control valve
7
from a cutoff valve
8
. The torque variable control valve
7
receives a discharge pressure P of the variable displacement pump
1
, controls a discharge oil of the control pump
5
, which has been set to a predetermined level, to such a control pressure that permits volume V (cc/rev) of the variable displacement pump
1
to set constant the torque K
2
shown by P·V, and outputs the resultant control pressure. Namely, the control pressure becomes rectangularly hyperbolic as shown by the torque K
2
in FIG.
8
. The cutoff valve
8
receives a control pressure outputted from the torque variable control valve
7
, and outputs when the discharge pressure P of the variable displacement pump
1
reaches a level in the vicinity of a set level P
1
(i.e. Pa) of the relief valve
4
such a control pressure that makes the volume V of the variable displacement pump
1
decrease gradually and attain a minimum level V
1
as shown by a curve C in FIG.
8
. The volume control unit
9
comprises a volume control valve and a volume control cylinder (neither of which is shown) which are adapted to receive a control pressure outputted from the cutoff valve
8
, and control the volume V of the variable displacement pump
1
as shown by K
2
and C in FIG.
8
.
The operation of the first related art hydraulic circuit will now be described with reference to
FIGS. 7 and 8
.
The volume V of the variable displacement pump
1
is controlled as shown by the torque curves K
2
and C in
FIG. 8
, in accordance with the discharge pressure P of the variable displacement pump
1
which is determined depending upon a load pressure working on the boom cylinder
3
. In
FIG. 8
, the volume V of the pump is taken in the direction of the lateral axis. When a discharge rate Q (m
3
/min) of the pump is taken on the same axis, the torque curves shown by K
2
and C turn into horsepower curves. Therefore, loss torque K
1
(i.e. P
1
·V
1
) which the variable displacement pump
1
relieves at a point A at the cutoff time decreases as compared with that K
2
(i.e. P
1
·V
2
) which the variable displacement pump
1
relieves at a point B at the cutoff operation stopping time. Consequently, the loss horsepower which the variable displacement pump
1
relieves at the point A decreases as compared with that which the variable displacement pump
1
relieves at the point B, so that the saving of energy is attained.
Second related techniques (disclosed, for example, in Japanese Patent Publication No. 72437/1994) shown in
FIG. 9
will now be described. In the parentheses shown after the names of constituent elements of this related art hydraulic circuit, the names of corresponding constituent elements of the present invention will be inserted once each, and the descriptions will thereafter be given by referring to the name of constituent elements of the present invention with the constituent elements of this related art hydraulic circuit equivalent to those of the first related art hydraulic circuit designated by the same reference numerals to omit the descriptions thereof.
In a hydraulic circuit for a working unit of a hydraulic excavator, a return oil passage
10
passing through each direction change-over valve is connected to a tank
12
via a restriction
11
. A discharge oil of a hydraulic pump (control pump)
5
the pressure in which is set at a predetermined level is sent to a pilot pressure receiving member
14
b
of a variable relief valve (relief valve)
14
via a solenoid valve
13
, and further from one side of a shuttle valve
15
to a volume control unit
16
of a variable displacement hydraulic pump (variable displacement pump)
1
. The other side of the shuttle valve
15
is connected to an upstream side of the restriction
11
provided in the return oil passage
10
. The solenoid valve
13
is excited when a switch
19
provided on a free end of an operating lever
18
is pressed, and it is thereby shifted to a position b to cause the control pump
5
to be connected to the pilot pressure receiving member
14
b
and the first-mentioned side of the shuttle valve
15
. When the hand pressing the switch
19
is removed therefrom, the solenoid valve is deexcited to be shifted to a position a, and connect the pilot pressure receiving member
14
b
and the first-mentioned side of the shuttle valve
15
to the tank
12
. The relief valve
14
is set to a normal set level P
1
when a pilot pressure is not supplied to the pilot pressure receiving member
14
b
, and shifted to a higher set level P
2
, which is higher than the normal set level P
1
, when a pilot pressure is supplied thereto.
The operation of the second related art hydraulic circuit will now be described. When regular excavation work is carried out by the hydraulic excavator, the switch
19
is not pressed, so that the solenoid valve
13
is deexcited, and takes the position a. Accordingly, the pilot pressure receiving member
14
b
and the first-mentioned side of the shuttle valve
15
are drained. Consequently, the relief valve
14
comes to have a normal set pressure P
1
, and a pressure oil in the portion of the return oil passage
10
which is on the upstream side of the restriction
11
works from the second-mentioned side of the shuttle valve
15
on the volume control unit
16
. Owing to this operation, the variable displacement valve
1
is controlled so that, when none direction change-over valves, such as a direction change-over valve
2
for a boom is operated, a flow rate in the return oil passage
10
increases to cause the volume V of the variable displacement pump
1
to become minimal, and so that, when any one of the direction change-over valves, such as the direction change-over valve
2
for a boom is operated, a flow rate in the return oil passage
10
becomes zero to cause the volume V of the variable displacement pump
1
to become maximal.
In order to use the hydraulic excavator as a crane for load suspending work, the switch
19
of the operating lever
18
is pressed, so that the solenoid valve
13
is excited to take the position b. Accordingly, a pilot oil from the control pump
5
flows to the pilot pressure receiving member
14
b
to increase the oil pressure to a higher set level P
2
as shown in
FIG. 10
, so that lifting power increases. Moreover, since a control pressure of the control pump
5
is applied from the first-mentioned side of the shuttle valve
15
to the volume control unit
16
, the volume V of the variable displacement pump
1
is set to a lower level V
3
as shown in FIG.
10
.
However, these related techniques have the following problems.
(1) When load suspending work is carried out according to the first related techniques, the discharge pressure P of the pump increases, i.e., the load suspending work is necessarily carried out at a discharge pressure in the vicinity of a point A in FIG.
8
. Consequently, the volume V of the pump decreases to cause a work speed to decrease, and an operation efficiency therefore also decreases. The discharge pressure P of the pump is set to P
1
by the relief valve
4
, and any higher suspending capability cannot be obtained. Therefore, the suspending capability becomes insufficient, and satisfactory load suspending work cannot be carried out.
(2) According to the second related techniques, when the switch
19
is pressed inadvertently or when a part of an operator touches the same while regular excavation work is carried out with a boom lowered, the pressure in the relief valve
14
increases up to the higher set level P
2
against the operator's will to cause the excavation power to increase, and the volume of the variable displacement pump
1
decreases to a lower level V
3
to prevent the obtainment of a sufficient working speed. Therefore, the operation efficiency of the operator decrease. Moreover, since hydraulic machines on the boom lowering side require pressure resistance in the same manner as those on the boom lifting side, so that the cost increases.
(3) When the direction change-over valve
2
for a boom is not operated for carrying out regular excavation work in the second related techniques, the volume V of the variable displacement pump
1
reaches a minimum level Vmin as shown in FIG.
10
. When the direction change-over valve
2
for a boom is operated, the volume V of the variable displacement pump
1
reaches a maximum level Vmax. When the switch
19
is pressed during suspension work, not only the volume V of the variable displacement pump
1
changes from the minimum level Vmin or maximum level Vmax to a lower level V
3
but also the pressure in the relief valve changes suddenly from the normal set level P
1
to the higher set level P
2
. Since the volume V of the variable displacement pump
1
and the set pressure of the relief valve thus change suddenly, the degree of a shock given to each hydraulic machine and further to the construction machine as a whole increases to cause the durability of the equipment to lower.
SUMMARY OF THE INVENTION
The present invention has been developed with attention paid to these problems encountered in the above-described related techniques, and the objects thereof include providing a hydraulic circuit for construction machines which is capable of obtaining sufficient suspending power during load suspending work, and which attains an improved operation efficiency by minimizing a decrease in the speed of carrying out load suspending work.
To achieve the objects of the invention, the hydraulic circuit for construction machines according to a first invention is formed so that a variable displacement pump is connected to actuators for driving working units corresponding thereto respectively via a plurality of direction change-over valves, a relief valve for setting a maximum discharge pressure being connected to a discharge pipe line of the variable displacement pump, the cutoff of the volume of the variable displacement pump being controlled via a cutoff valve adapted to reduce a discharge rate of the variable displacement pump gradually and have the same rate reach a minimum level when a discharge pressure of the variable displacement pump becomes close to a set pressure of the relief valve, the hydraulic circuit including a suspension mode switch for setting a working mode to a suspension mode, a lift detecting sensor for detecting a predetermined actuator operated to a load lifting side, a relief valve control unit capable of freely setting an object pressure of the relief valve to a normal set level and a high set level higher than the normal set level, a cutoff valve control unit capable of freely switching the cutoff valve to a cutoff operation executing mode and a cutoff operation disengaging mode, and a controller adapted to increase a set pressure of the relief valve by outputting an instruction to the relief valve control unit when the controller receives a suspension mode signal and a lift detected signal from the suspension mode switch and lift detecting sensor respectively, and disengage the cutoff function of the cutoff valve by outputting an instruction to the cutoff valve control unit.
According to the first invention, when the controller receives a lift detected signal and a suspension mode signal from the lift detecting sensor and suspension mode switch respectively, it outputs an instruction to the relief valve control unit and increases a set pressure of the relief valve; and outputs an instruction to the cutoff valve control means and disengage the cutoff function of the cutoff valve. Therefore, the suspending capability increases by a level corresponding to the increased portion of the set pressure of the relief valve, and the cutoff function is disengaged to cause a working speed to increase correspondingly to the increased portion of the volume of the variable displacement pump. Moreover, when a single lifting operation (for example, the lifting of a boom of a hydraulic excavator) of a predetermined actuator is carried out, the pressure is increased automatically, and the cutoff function is disengaged. Therefore, it is not necessary that the operator presses the switch every time the suspending capability increases. This enables the operation efficiency and controllability of an operation which requires the power and speed of a working unit at once, such as load suspending work, stump digging work and boulder raising work to be improved.
The hydraulic circuit for construction machines according to a second invention is characterized in that it is provided with an other-operation sensor adapted to detect an operation of other actuator which is other than the predetermined actuator in the first invention, wherein, when the controller receives a detected signal from the other-operation sensor, it outputs an instruction to the relief valve control unit and returns the increased high set pressure of the relief valve to a normal set level; and outputs an instruction to the cutoff valve control unit and restores the cutoff function of the cutoff valve.
According to the second invention, when the controller receives an operating signal from the other-operation sensor for some other actuator which is other than the predetermined actuator, it outputs an instruction to the relief valve control unit and returns the increased set pressure of the relief valve to an original normal set level; and outputs an instruction to the cutoff valve control unit and restores the cutoff function of the cutoff valve. Accordingly, during a complex operation of a construction machine, such as a regular excavation operation, the pressure of the relief valve has a normal set pressure, and a pressure higher than a required level is not applied to other actuators. Therefore, inconveniences, such as the leakage of oil is prevented, and the durability of the machine is improved. When the cutoff function is restored, so that a discharge oil of the variable displacement pump is relieved, the volume of the pump decreases to cause the driving horsepower to lower. Consequently, the saving of energy, such as the reduction of fuel consumption of the engine is effected.
The hydraulic circuit for construction machines according a third invention is characterized in that it is formed in the same manner as either the first invention or the second invention with a first buffer unit for reducing a variation rate with respect to time of a set pressure of the relief valve, and a second buffer unit for reducing a variation rate with respect to time of a control pressure for switching a cutoff function executing mode of the cutoff valve and a cutoff function disengaging mode thereof from one to the other provided.
According to the third invention, a variation rate at which the set pressure of the relief valve is shifted to a normal set level or an increased high set level is reduced by the first buffer unit with a variation rate with respect to time of a control pressure for switching a cut off function executing mode and a cutoff function disengaging mode from one to the other reduced by the second buffer unit. Therefore, a shock given to the hydraulic circuit at the pressure changing time decreases, and this causes a shock given to each hydraulic machine and further to the construction machine as a whole to be lessened, so that the durability of the equipment is improved.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a diagram of a hydraulic circuit of a first mode of embodiment of the present invention;
FIG. 2
is a detail drawing of a cutoff valve shown in
FIG. 1
;
FIG. 3
is a detail drawing of a Q portion of what is shown in
FIG. 2
;
FIG. 4
is a curve showing the relation between a discharge pressure and volume of a pump in the hydraulic circuit shown in
FIG. 1
;
FIG. 5
is a diagram showing variation of a hydraulic pressure at the time of switching a normal set pressure and an increased high set pressure from one to the other;
FIG. 6
is a diagram of a hydraulic circuit of a second mode of embodiment of the present invention;
FIG. 7
shows a diagram of a first related art hydraulic circuit;
FIG. 8
is a curve showing the relation between a discharge pressure and volume of a pump in the hydraulic circuit shown in
FIG. 7
;
FIG. 9
is a diagram of a second related art hydraulic circuit; and
FIG. 10
is a curve showing the relation between a discharge pressure and volume of a pump in the hydraulic circuit shown in FIG.
9
.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
The modes of embodiment of the present invention will now be described with reference to
FIGS. 1
to
5
. The constituent elements equivalent to those of the related art example of
FIGS. 7
to
10
will be designated by the same reference numerals to omit the descriptions thereof.
First, the construction of a first mode of embodiment will be described with reference to
FIGS. 1 and 2
.
A relief valve
14
capable of setting a maximum discharge pressure in a plurality of stages is connected to a discharge line
1
a
of the variable displacement pump
1
. This relief valve
14
has a pilot pressure receiving member
14
b
adapted to increase a set load of a pressure setting spring
14
a.
A lift detecting sensor
22
for detecting a boom cylinder
3
(example of a predetermined actuator) moved to a lifting side, by detecting a lifting operation of a boom operating lever
21
, an other-operation sensor
27
for detecting a bucket operating cylinder (example of other actuator) moved, by detecting an operation of a bucket operating lever, and a suspension mode switch
23
for setting an operation mode to a suspension mode are provided. The controller
26
receives a lift detected signal from the lift detecting sensor
22
and a suspension mode signal from the suspension mode switch
23
, and excites a first electromagnetic change-over valve
24
(example of a relief valve control unit) and a second electromagnetic change-over valve
25
(example of a cutoff valve control unit) when the controller receives a detected signal from the other-operation sensor
27
.
The first electromagnetic change-over valve
24
is shifted to a position a in which the pilot pressure receiving member
14
b
of the relief valve
14
is connected to a tank
12
when this valve is deexcited, and to a position b in which the pilot pressure receiving member
14
b
is connected to a control pump
5
(control pressure source) when the same valve is excited. The second electromagnetic change-over valve
25
is shifted to a position a in which the pilot pressure receiving member
8
a
of a cutoff valve
8
is connected to the tank
12
when this valve is deexcited, and to a position b in which the pilot pressure receiving member
8
a
to the control pump
5
when the same valve is excited. When the controller
26
receives a detected signal indicating that the bucket cylinder has been operated from the other-operation sensor
27
during the reception of a detected signal and a suspension mode signal from the lift detecting sensor
22
and suspension mode switch
23
respectively, it deexcites the first and second electromagnetic change-over valves
24
,
25
, and, when the detected signal indicating that the bucket cylinder has been operated is cut off, it excites the first and second electromagnetic change-over valves
24
,
25
again. A pipe line connecting the pilot pressure receiving member
14
b
and first electromagnetic change-over valve
24
together is provided with a first restriction
28
(example of a first buffer unit), and a pipe line connecting the pilot pressure receiving member
8
a
and second electromagnetic change-over valve
25
together a second restriction
29
(example of a second buffer unit). A reference numeral
30
denotes a control power source.
The construction of the cutoff valve shown in
FIGS. 2 and 3
will be described.
The cutoff valve
8
has a function of receiving an output pressure Pt from a torque variable valve
7
and controlling the same to a level of an output pressure Pc from the cutoff valve
8
, and outputting the resultant pressure to a volume control unit
9
for the variable displacement pump
1
.
A spool member
8
s
is inserted slidably in a spool hole
41
formed in a cutoff valve body (hatched) of a spool
8
. A first piston hole
42
communicating with the spool hole
41
is formed on the outer side of one end of the spool hole
41
, and a second piston hole
44
on the outer side of the first piston hole. A first pressure chamber
43
to which a discharge pressure P of the variable displacement pump
1
shown in
FIG. 1
is applied is formed between the first and second piston holes
42
,
44
, and a second pressure chamber
45
to which the output pressure Pc from the cutoff valve
8
is applied on the outer side of the second piston hole
44
. A first piston
8
b
one end of which contacts one end of the spool member
8
s
is inserted slidably in the first piston hole
42
, and a second piston
8
c
one end of which contacts the other end of the first piston
8
b
in the second piston hole
44
.
A spring chamber
46
communicating with the spool hole
41
is formed on the outer side of the other end of the spool hole
41
, and a pilot pressure receiving member
8
a
on the outer side of the spring chamber via a third piston hole
47
. The spring chamber
46
is provided therein with a spring
8
d
one end of which contacts the other end of the spool member
8
s
, and a spring seat
8
g
which the other end of the spring
8
d
contacts, and the spring seat
8
g
normally contacts an end surface
48
on the second-mentioned end side of the spring chamber
46
owing to a resilient force of the spring
8
d.
A third piston
8
h
is inserted slidably in the third spring hole
47
, and one end of the third spring
8
h
contacts the spring seat
8
g.
The pilot pressure receiving member
8
a
receives a discharge oil supplied from the control pump
5
shown in
FIG. 1
, via the second electromagnetic change-over valve
25
, and a pilot pressure of the pilot pressure receiving member
8
a
is exerted on the other end of the third piston
8
h.
FIG. 3
shows the details of a Q portion of FIG.
2
. As shown in
FIG. 3
, the spool
8
s
is provided with a restriction member
8
t
, and one portion of the restriction member
8
t
and spool hole
41
form a first restriction portion
8
e
interposed between an output oil chamber b of the cutoff valve
8
and an input oil chamber a communicating with the torque variable control valve
7
, the other portion of the restriction member
8
t
and spool hole
41
forming a second restriction portion
8
f
interposed between the output oil chamber b of the cutoff valve
8
and a drain chamber c communicating with the tank
12
.
The operation of the cutoff valve will now be described with reference to
FIG. 4
as well as
FIGS. 2 and 3
.
When a load increases to cause a discharge pressure P of the variable displacement pump
1
to reach a predetermined level Pa (set by the spring
8
d
) close to a normal set level P
1
of the relief valve
14
shown in
FIG. 4
, while the second electromagnetic change-over valve
25
is deexcited with a control pressure of the control pump
5
not working on the pilot pressure receiving member
8
a
, the sum of the force of the first and second pistons
8
b
,
8
c
which work on the first-mentioned end of the spool
8
s
overcomes the resilient force of the spring
8
d
, and the spool
8
s
begins to move in the direction of an arrow in FIG.
2
. Accordingly, an opening of the first restriction portion contracts, and that of the second restriction portion
8
f
expands, so that an output pressure Pc of the cutoff valve
8
in the output oil chamber b gradually decreases. The volume control unit
9
constitutes a positive control mechanism which reduces the volume V of the pump when a control pressure decreases, and increases the volume V thereof when the control pressure increases. Therefore, the volume control unit
9
performs a cutoff function of gradually reducing the volume of the pump to a minimum level V
1
in accordance with a gradual decrease in the output pressure Pc of the cutoff valve
8
, and thereby reducing a relief loss.
When a control pressure of the control pump
5
is applied to the pilot pressure receiving member
8
a
by exciting the second electromagnetic change-over valve
25
and thereby shifting the same to the position b, a set force of the spring
8
d
increases via the third spring
8
h
, so that the spool
8
s
is pressed in the direction opposite to the direction of an arrow in FIG.
2
. Consequently, the opening of the first restriction portion
8
e
expands with that of the second restriction portion
8
f
contracting, so that the output pressure Pc of the cutoff valve
8
in the output oil chamber b increases to a maximum level to disengage the cutoff function.
TABLE 1
|
|
First and second
|
electro-magnetic
|
Suspension
Bucket
change-over
Set pressure
Cutoff
|
mode switch
Boom lever
lever
valves
of relief valve
function
|
|
OFF
Not related to operation of
Deexcited
P1 (kg/cm
2
)
Engaged
|
lever
|
ON
Lifting operation
Operated
|
Neutral
Excited
P2 (kg/cm
2
)
Disengaged
|
|
The operation of this mode of embodiment will be described with reference to Table 1.
(1) When the suspension mode switch
23
is turned off in order to carry out a regular excavation operation without carrying out suspension work, the controller
26
does not receive a suspension mode signal from the suspension mode switch
23
, so that the first and second electromagnetic change-over valves
24
,
25
are deexcited irrespective of the operation of the boom operating lever
21
and those of other actuators, such as the bucket operating lever. Accordingly, the pilot pressure receiving member
14
b
of the relief valve
14
is connected to the tank
12
via the position a of the first electromagnetic change-over valve
24
, so that the set pressure of the relief valve
14
remains to be at a normal set level P
1
. Consequently, a pressure of a level higher than a necessary level is not applied to other actuators, and this prevents the occurrence of inconveniences, such as the leakage of oil, and serves to improve the durability of the equipment. Since the pilot pressure receiving member
8
a
of the cutoff valve
8
is connected to the tank
12
via the position a of the second electromagnetic change-over valve
25
, the cutoff function of the cutoff valve
8
is performed. As a result, when the discharge oil of the variable displacement pump
1
is relieved, the volume V of the pump decreases in the same manner as in the related techniques shown in
FIGS. 7 and 8
, so that the saving of the energy for generating a driving force for the variable displacement pump
1
is effected.
(2) When the suspension mode switch
23
is turned on with the boom operating lever
21
lifted in order to carry out a suspension operation, the controller
26
receives a lifting operation detected signal from the lift detecting sensor
22
and a suspension mode signal from the suspension mode switch
23
, and, when other actuators, such as the bucket operating lever is neutral, the controller excites the first and second electromagnetic change-over valves
24
,
25
. Since the pilot pressure receiving member
14
b
of the relief valve
14
is connected to the control pump
5
via the position b of the first electromagnetic change-over valve
24
, the normal set pressure of the relief valve
14
increases from P
1
to a high set level P
2
(P
1
⊂P
2
). Since the pilot pressure receiving member
8
a
of the cutoff valve
8
is connected to the control pump
5
via the position b of the second electromagnetic change-over valve
25
, the cutoff function of the cutoff valve
8
is disengaged.
Therefore, a suspending capability increases as shown in
FIG. 4
, by a level corresponding to an increased portion (P
2
-P
1
) of the set pressure of the relief valve
14
, and a working speed increases by a level corresponding to an increased portion (V
2
-V
1
), which is ascribed to the disengagement of the cutoff function, of the volume V of the variable displacement pump
1
, whereby the efficiency of a load suspension operation is improved.
When the controller
26
receives a detected signal indicating that an operation of the bucket cylinder has been detected from the other-operation sensor
27
during the reception of a lift detected signal and a suspension mode signal from the lift detecting sensor
22
and suspension mode switch
23
respectively, it deexcites the first and second electromagnetic change-over valves
24
,
25
. Therefore, the operation carried out in this case is identical with that carried out by turning off the suspension mode switch
23
in the case (1) above. When a detected signal of an operation of the bucket cylinder is turned off, the first and second electromagnetic change-over valves
24
,
25
are excited again automatically. Accordingly, the suspension capability increases by a level corresponding to an increased portion of the set pressure of the relief valve
14
, and the cutoff function is disengaged to cause a working speed to increase by a level correspondingly to an increased portion of the volume V of the variable displacement pump
1
, so that the operation efficiency is improved.
Since the changing of the set pressure of the relief valve
14
and the changing of the engaging and disengaging of the cutoff function are thus done automatically, the operation controllability and operation efficiency of the operator are improved.
The variation rates at which the pressure of the relief valve
14
is shifted to the normal set level P
1
and increased high level P
2
as shown in
FIG. 5
are reduced by the first restriction
28
. Similarly, the variation rates of the pressure on the pilot pressure receiving member
8
a
at the time of shifting the mode of operation of the cutoff valve
8
to a cutoff function engaging mode and a cutoff function disengaging mode are reduced by the second restriction
29
, so that the variation of the discharge volume V of the variable displacement pump
1
is lessened. Consequently, a shock given to the hydraulic circuit, and further to the construction machine as a whole is lessened, so that the durability of the construction machine is improved.
Although this mode of embodiment is provided with the first and second restrictions
28
,
29
, the invention is not limited to the embodiment. A signal outputted from the controller
26
to the first and second electromagnetic change-over valves
24
,
25
may be varied smoothly.
The relief valve
14
is adapted to be switched in two stages but the relief valve switching system is not limited to the two-stage switching system. Adapting the relief valve to be switched in not smaller than three stages by the operator can also be done easily.
The construction of a second mode of embodiment will now be described with reference to FIG.
6
.
In the first mode of embodiment, a part to which the pilot pressure receiving member
14
b
of the relief valve
14
is connected is shifted from the control pump
5
to the tank
12
, and vice versa by the first electromagnetic change-over valve
24
, whereby the setting of a maximum discharge pressure of the discharge pipe line
1
a
is changed. In the second mode of embodiment, two relief valves of different set pressures, i.e. a normal set pressure relief valve
14
A and a high set pressure relief valve
14
B are connected to a discharge pipe line
1
a
of a variable displacement pump
1
via a first electromagnetic change-over valve
24
A. Since the construction of the remaining portion of this mode of embodiment is identical with that of the corresponding portion of the first mode of embodiment, the descriptions thereof will be omitted.
The operation and effects of the second mode of embodiment will be described.
When the first electromagnetic change-over valve
24
A is deexcited, it is shifted to a position a, so that the discharge pipe line
1
a
is connected to the normal set pressure relief valve
14
A, and, when the first electromagnetic change-over valve
24
A is excited, it is shifted to a position b, so that the discharge pipe line
1
a
is connected to the high set pressure relief valve
14
B with a maximum discharge pressure of the discharge pipe line
1
a
increasing, in the same manner as in the first mode of embodiment shown in FIG.
1
. Since the operation and effect of the remaining portion of this mode of embodiment are identical with those of the corresponding portion of the first mode of embodiment, the descriptions thereof will be omitted.
As described above, when a working machine other than the boom is operated in a suspension mode even during a boom lifting operation, a maximum discharge pressure of a circuit of the working machine is set to a normal set level, and a cutoff operation is controlled at a pressure close to a relief set pressure. This enables the energy for driving the variable displacement pump
1
to be saved, and the pressure in the circuit for a working machine other than a boom to be reduced.
When an operation of a working machine other than a boom is stopped in the above-mentioned suspension mode in which a boom lifting operation and an operation of the working machine other than the boom are carried out simultaneously, i.e., when an operation of the construction machine is shifted to an independent boom lifting operation, the maximum discharge pressure of the circuit of the working machine is set to a high set level, and the cutoff control function is disengaged (stopped). Consequently, the following remarkable effects are obtained.
(1) The working capability is improved owing to an increase in the boom suspending capability and working speed.
(2) The efficiency of an independent boom lifting operation is improved.
(3) The capability of controlling an operation by an operator is improved owing to the automatic change-over devices.
In the above-described modes of embodiment, the lift detecting sensor
22
detects the lifting of a boom operating lever but the present invention is not limited to this operation. The detection operation may also be carried out on the basis of a pilot pressure at the boom lifting side for a case where a pilot type direction change-over valve
2
for a boom is used. The same applies to the other-operation sensor
27
.
The suspension mode switch may be provided on either the boom operating lever
21
or a console panel on a driver's seat.
Claims
- 1. A hydraulic circuit for construction machines, formed so that a variable displacement pump is connected to actuators for driving working units corresponding thereto respectively via a plurality of direction change-over valves, a relief valve for setting a maximum discharge pressure being connected to a discharge pipe line of the variable displacement pump, the cutoff of the volume of the variable displacement pump being controlled via a cutoff valve adapted to reduce a discharge rate of the variable displacement pump gradually and have the same rate reach a minimum level when a discharge pressure of the variable displacement pump becomes close to a set pressure of the relief valve, the hydraulic circuit comprising:a suspension mode switch for setting a working mode to a suspension mode, a lift detecting sensor for detecting a predetermined actuator which has been operated to a load lifting side, a relief valve control unit capable of freely setting an object pressure of the relief valve to a normal set level and a high set level higher than the normal set level, a cutoff valve control unit capable of freely switching the cutoff valve to a cutoff operation executing mode and a cutoff operation disengaging mode, and a controller adapted to increase a set pressure of the relief valve by outputting an instruction to the relief valve control unit when the controller receives a suspension mode signal and a lift detected signal from the suspension mode switch and lift detecting sensor respectively, and disengage the cutoff function of the cutoff valve by outputting an instruction to the cutoff valve control unit.
- 2. A hydraulic circuit for construction machines according to claim 1, wherein the hydraulic circuit is provided with an other-operation sensor adapted to detect an operation of some other actuator which is other than the predetermined actuator, in which, when the controller receives a detected signal from the other-operation sensor, the controller outputs an instruction to the relief valve control unit and returns the increased high set pressure of the relief valve to a normal set level; and outputs an instruction to the cutoff valve control unit and restores the cutoff function of the cutoff valve.
- 3. A hydraulic circuit for construction machines according to claim 1, wherein:the hydraulic circuit is provided with a first buffer unit for reducing a variation rate with respect to the time of a set pressure of the relief valve, and a second buffer unit for reducing a variation rate with respect to the time of a control pressure for switching a cutoff function executing mode of the cutoff valve and a cutoff function disengaging mode thereof from one to the other.
- 4. A hydraulic circuit for construction machines according to claim 2, wherein:the hydraulic circuit is provided with a first buffer unit for reducing a variation rate with respect to the time of a set pressure of the relief valve, and a second buffer unit for reducing a variation rate with respect to the time of a control pressure for switching a cutoff function executing mode of the cutoff valve, and a cutoff function disengaging mode thereof from one to the other.
US Referenced Citations (1)
Number |
Name |
Date |
Kind |
4523430 |
Masuda |
Jun 1985 |
|
Foreign Referenced Citations (5)
Number |
Date |
Country |
61294031 |
Dec 1986 |
JP |
63138026 |
Jun 1988 |
JP |
4-26263 |
Mar 1992 |
JP |
4130361 |
Nov 1992 |
JP |
6-72437 |
Sep 1994 |
JP |