Patent Grant
7607366
This nonprovisional application claims priority under 35 U.S.C. ยง 119(a) on Patent Application No. 2005-284382, filed in Japan on Sep. 29, 2006, the entirety of which is incorporated herein by reference.
1. Field of the Invention
The present invention relates generally to hydraulic control apparatuses for automatic transmissions, and particularly to a hydraulic control apparatus for an automatic transmission suitably configured to suppress shock during shifting (shift shock).
2. Description of Background Art
A 1-2 speed selector solenoid 116 is provided to operate the spool 124 of the 1-2 speed changeover valve 117 for the supply and interruption of the working fluid. The 1-2 speed changeover valve 117 feeds the working fluid supplied from the linear solenoid valve 114 to either the 1st speed clutch 44 or a 2-3 speed changeover valve 119 in response to the position of the spool 124.
A 2-3 speed selector solenoid 118 is provided to feed or interrupt hydraulic pressure adapted to drive the spool of a 2-3 speed changeover valve 119. The 2-3 speed changeover valve 119 feeds the working fluid supplied from the 1-2 speed changeover valve 117 to either the 2nd speed clutch 65 or the 3rd speed clutch 66.
Hydraulic control valves 120 and 121 are provided to control discharge of the return oil from the hydraulic multiple disk clutches. The above-described hydraulic control apparatus for an automatic transmission is disclosed in Japanese Patent Laid-Open No. 2003-139167.
The hydraulic control apparatus for an automatic transmission described in Japanese Patent Laid-Open No. 2003-139167 has only one hydraulic control valve 121 serving as a valve that alleviates shift shock for the 2nd speed clutch 65 and 3rd clutch 66. This is because the valve 121 is actuated to drain the working fluid moderately, only when an upshift is implemented to change the first speed ratio to the second speed ratio or the second speed ratio to the third speed ratio. On the other hand, when a downshift is implemented, the valve 121 is prohibited from being actuated while placing priority on quickly draining the working fluid.
For a twin clutch of a multi-stage automatic transmission; however, two clutches are designed to operate both the upshift and downshift. It is desirable, therefore, that a hydraulic control valve, i.e., an orifice control valve be arranged to operate two clutches.
It is an object of the present invention to solve the problem of the background art and to provide a hydraulic control apparatus for an automatic transmission in which the hydraulic control valve is arranged to operate both twin clutches so that hydraulic control can be executable for any of upshift and downshift.
In order to achieve the above object, the present invention has a first feature in which, in a hydraulic control apparatus for an automatic transmission, including: a main shaft connected to an output shaft of an internal combustion engine via any one of a first clutch and a second clutch both actuated under hydraulic pressure; and a gear train transmitting rotation of the main shaft to a transmission output shaft; a speed ratio is determined by engagement and disengagement of the hydraulic clutch mechanism and engagement and disengagement of a dog clutch in the gear train; and a hydraulic circuit adapted to transmit a working fluid to the first clutch and the second clutch is provided for each of the first and second clutches individually.
A second feature of the present invention is that, in a hydraulic control apparatus for an automatic transmission, including: a main shaft connected to an output shaft of an internal combustion engine via any one of a first clutch and a second clutch both actuated under hydraulic pressure; and a gear train transmitting rotation of the main shaft to a transmission output shaft; in which a speed ratio is determined by engagement and disengagement of the hydraulic clutch mechanism and engagement and disengagement of a dog clutch in the gear train, the hydraulic control apparatus includes: a first oil passage adapted to supply working fluid to the first clutch; a second oil passage adapted to supply working fluid to the second clutch; a changeover valve adapted to connect pressure of a working fluid to any one of the first oil passage and the second oil passage; and an orifice control valve provided at a guiding branch formed on each of midways of the first oil passage and the second oil passage.
A third feature of the present invention is that the hydraulic control apparatus further includes an accumulator provided at a second guiding branch, in addition to the guiding branch, formed on each of the midways of the first oil passage and the second oil passage.
A fourth feature of the present invention is that the automatic transmission is a multi-stage automatic transmission, and the output shaft of the internal combustion engine is connected to the main shaft via the first clutch for an odd-numbered speed ratio and via the second clutch for an even-numbered speed ratio.
According to the present invention having the first feature, since a multi-stage shift is carried out by engagement and disengagement of the two clutches, one of the clutches is used for both upshift and downshift. When both the upshift and the downshift are executed, the hydraulic circuit can be controlled to operate the clutches.
According to the present invention having the second feature, since the orifice control valve is provided on the working fluid passage led to a corresponding one of the clutches so that the hydraulic pressure of the working fluid from each of the first clutch and second clutch is released moderately, a shift shock can be alleviated.
According to the present invention having the third feature, since the pressure accumulation of the accumulator is applied to both the first clutch and second clutch, the first and second clutches can be controllably switched in the precise timing of hydraulic changeover.
According to the present invention having the fourth feature, since the first clutch and second clutch are alternately operated for the odd-numbered speed ratio and the even-numbered speed ratio, respectively, quick shift operation can be performed.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
An embodiment of the present invention will now be described with reference to the accompanying drawings. The same reference numerals will be used to identify the same or similar elements throughout the several views. It should be noted that each of the drawings should be viewed in the direction of orientation of the reference numerals.
A starter 32 is provided at the right-hand end of the crankshaft SI in the figure to start the internal combustion engine 10 by a manual operation. A grip 33 provided on a cover 31 of the starter 32 is connected to one end of a long rope wound around a bobbin joined fixedly to the crankshaft SI. Thus, the crankshaft SI can be directly rotated by hand power by pulling the grip 33.
A starting clutch 35 covered by a clutch cover 34 is provided at the left-hand end of the crankshaft SI. The starting clutch 35 is an automatic centrifugal clutch and is configured such that the rotary driving force of the crankshaft SI is transmitted to an output gear GI when engine speed, namely, the rotation number of the crankshaft SI reaches a predetermined value (e.g., 2000 rpm). The rotary driving force produced in the crankshaft SI is transmitted from the output gear GI, via a primary gear GP, and a shift gear train G, finally to an output shaft SO. The shift gear train G is composed of a plurality of gear pairs carried on the primary shaft SP and a counter shaft SC as a sub shaft. The automatic transmission is composed of the entire unit ranging from the primary gear GP to the output shaft SO. A twin clutch included in the entire unit includes a first clutch CL1 and a second clutch CL2 disposed on the left-hand end of the primary shaft SP in the figure. The first clutch CL1 and the second clutch CL2 are respectively disposed on the right-hand and left-hand of the primary gear GP. A hydraulic pressure generating source adapted for hydraulic control and an oil passage connected thereto are put together on the left-hand end of the primary shaft SP.
A detailed description is next made of the arrangement of the first and second clutches CL1 and CL2 and the oil passage structure resulting from the arrangement.
The twin clutch includes the first clutch CL1 and the second clutch CL2 with the primary gear GP interposed therebetween. More specifically, the first and second clutches CL1 and CL2 are disposed back-to-back such that respective clutch cases (outer drums) C1, C2 for the clutches CL1, CL2 are disposed near the primary gear GP and inner drums A1, A2 are disposed apart from the primary gear GP.
In order to absorb any shock occurring during the transmission of a driving force, a shock-absorbing mechanism incorporating springs 6 is installed into the primary gear GP connected rotatably to the primary shaft SP. In the present invention, the first clutch CL1 and the second clutch CL2 have the same configuration having the same components combined with one another. Each of the first and second clutches CL1 and CL2 is substantially formed as a disk with a thickness. Hence, the first clutch CL1 is represented to describe its configuration below. In addition, component portions of the second clutch CL2 corresponding to those of the first clutch CL1 are indicated with parentheses.
The first clutch CL1 (CL2) includes a piston P1 (P2) that is inserted on the bottom of the clutch case C1 (C2) so as to be sealed with an inner oil seal K1 (K2) and an outer oil seal J1 (J2). The clutch case C1 (C2) is fixedly joined to the primary gear GP. When the working fluid is fed under pressure through an oil passage 5 (4) and an oil gallery 7 that is bored at the axial center of the primary shaft SP, the piston P1 (P2) is pushed out in the right-hand direction (left-hand direction) in the figure. On other hand, when the pressure of the working fluid drops, the piston P1 (P2) is returned to its original position by the elastic force of a spring F1 (F2).
Three pressure plates B1 (B2) and a retaining plate L1 (L2) are disposed on the right-hand (left-hand) of the piston P1 (P2) in the figure. The pressure plates B1 (B2) are disposed adjacent to the piston P1 (P2), and connected to the clutch case C1 (C2) fixedly in the rotation direction and slidably in the axial direction. The retaining plate L1 (L2) is fixedly connected to the clutch case C1 (C2). Three clutch plates D (D2) are connected to the inner drum A1 (A2) fixedly in the rotation direction and slidably in the axial direction in such a way that they are alternately interposed between the three pressure plates B1 (B2) and the retaining plate L1 (L2) with respective slight gaps therebetween.
With the configuration described above, the rotary driving force of the primary gear GP only rotates the clutch case C1 (C2) as long as the piston P1 (P2) is not pushed out under hydraulic pressure. If the piston P1 (P2) is pushed out under hydraulic pressure to bring the pressure plates B1 (B2) and the clutch plates D1 (D2) into contact with each other to generate a frictional force therebetween, then the rotary driving force that is rotating the clutch case C1 (C2) is transmitted to the inner drum A1 (A2). In this case, controlling the magnitude of the hydraulic pressure can easily make a partial clutch engagement or the like.
An oil passage distributor 1 composed of a dual tube is fixedly inserted into the oil gallery 7 provided at the axial center of the primary shaft SP included in the automatic transmission 100. The hydraulic pressure applied to a supply oil passage 2 is transmitted from the inner tube of the oil passage distributor 1 via the oil passage 5 and drives the piston P1 of the first clutch CL1. On the other hand, the hydraulic pressure applied to a supply oil passage 3 is transmitted between the inner tube and outer tube of the oil passage distributor 1 and drives the piston P2 of the second clutch CL2.
The inner drum A1 of the first clutch CL1 is formed integrally with an outer primary shaft SP2, whereas the inner drum A2 of the second clutch CL2 is fixedly joined to the primary shaft SP. A 1st-speed drive gear I1 and a 3rd-speed drive gear I3 are integrally formed on the outer primary shaft SP2 journaled for rotation on the primary shaft SP. The 1st-speed drive gear I1 and the 3rd-speed drive gear I3 are constantly engaged with a 1st-speed driven gear O1 and a 3rd-speed driven gear O3, respectively, journaled for rotation on the counter shaft SC. A 2nd-speed drive gear I2 and a 4th-speed drive gear I4 journaled for rotation on the primary shaft SP are constantly engaged with a 2nd-speed driven gear O2 and a 4th-speed driven gear O4, respectively, rotated integrally with the counter shaft SC. An output gear GO1 fixedly joined to the right-hand end of the counter shaft SC in the figure is engaged with an output gear GO2 fixedly joined to the output shaft SO. A reverse gear journaled for rotation on the counter shaft SC is constantly engaged with an input gear (not shown) of a reverse output shaft.
The manual valve 151 includes a spool 163 that slides in the manual valve 151 in response to operation of a shift lever (not shown), that is, operation of selecting a drive (D), reverse (R) or neutral (N) position. The linear solenoid valve 152 includes a spool 165 that slides in a valve body 164. The spool 165 is constantly biased toward a solenoid 167 by a compression coil spring 166. When the solenoid 167 is energized, the spool 165 is displaced in a direction that compresses the compression coil spring 166. More specifically, when the solenoid 167 is turned off, the spool is located at a position (valve open position) where the working fluid can be supplied. When the solenoid 167 is turned on, the spool 165 is displaced at a position (valve closed position) where the working fluid cannot be supplied.
When the linear solenoid valve 152 is opened, the working fluid enters a working fluid inlet port 168, is discharged from a working fluid outlet port 169 and delivered to a working fluid inlet port 171 of the emergency valve 153. The emergency valve 153 includes a spool cap screw 172, a spool 173, and a compression coil spring 174. The spool 173 is normally biased toward the spool cap screw 172 by the compression coil spring 174 to open the emergency valve 153. Thus, the emergency valve 153 only executes a function of providing a passage that relays the working fluid delivered from the linear solenoid valve 152 to the changeover valve 154. If the linear solenoid valve 152 fails to stop in an interrupting state; however, the emergency valve 153 executes a function of delivering the working fluid to the changeover valve 154 with the liner solenoid valve 152 bypassed. More specifically, the spool cap screw 172 is screwed in to displace the spool 173 so that an auxiliary working fluid inlet port 175 may communicate with a working fluid outlet 176. Thus, the working fluid from the manual valve 151 can be fed to the changeover valve 154 with the linear solenoid valve 152 bypassed.
The selector solenoid 155 interrupts/supplies hydraulic pressure adapted to drive a spool 177 of the changeover valve 154. The changeover valve 154 sets the destination of the working fluid fed from the emergency valve 153 as either the first clutch CL1 or the second clutch CL2 in response to the position of the spool 177.
A first working fluid outlet port 178 of the changeover valve 154 is connected to a first accumulator 156, the first clutch CL1, and a low-side orifice control valve 158. A second working fluid outlet port 179 of the changeover valve 154 is connected to a second accumulator 157, the second clutch CL2, and a high-side orifice control valve 159. An outlet port 180 of a low-side orifice control valve 158 is connected to a first working fluid return port 183 of the changeover valve 154. An outlet port 182 of a high-side orifice control valve 159 is connected to a second working fluid return port 181 of the changeover valve 154. Return oil is discharged from an oil passage end denoted with symbol X in the figure to the outside of the valve body 1 to mix with other return oil from another route. Part of the mixed return oil is returned to the valve body 90 for reuse via an oil tank, an oil pump, and an oil filter.
Shift operation in the automatic transmission is described below.
A description is made below of the relationship between hydraulic pressure applied or not applied to the twin clutch and the sliding operation of the first to third sleeves M1 to M3, for each speed ratio. At first, for the neutral position, when the manual valve 151 takes the neutral position, the hydraulic pressure applied to the linear solenoid valve 152 is interrupted. On the other hand, while the hydraulic pressure applied to the selector solenoid 155 is not interrupted, the power supply of the selector solenoid 155 is turned on to interrupt the hydraulic pressure applied otherwise to the changeover valve 154. Thus, the hydraulic pressure applied to any of the first clutch CL1 and the second clutch CL2 is interrupted, so that the primary gear GP and the clutch cases C1 and C2 integrally enter an idle state with respect to the primary shaft SP.
For the first speed ratio, the manual valve 151 is located at a drive position and the hydraulic pressure is connected to the linear solenoid 152 and the selector solenoid 155. The power supply of the selector solenoid 155 is turned on to cause the spool of the changeover valve 154 to connect the hydraulic pressure to the first clutch CL1. Consequently, the hydraulic pressure of the working fluid is applied to the first clutch CL1, whereby the rotary driving force of the primary gear GP is transmitted to the outer primary shaft SP2. The first sleeve M1 connected to the counter shaft SC fixedly in the rotation direction and slidably in the axial direction is slid toward and coupled to the 1st-speed driven gear O1. Thus, the rotation of the 1st-speed drive gear I1 is transmitted to the counter shaft SC via the 1st-speed driven gear O1 and the first sleeve M1. The rotation of the counter shaft SC is transmitted to the output shaft SO via the output gear GO1 and the output gear GO2.
Next, for the second speed ratio, the destination of the working fluid is switched from the first clutch CL1 to the second clutch CL2. While the position of the manual valve 151 is the same for the first speed ratio, the power supply of the selector solenoid is turned off. This causes the hydraulic pressure from the changeover valve 155 to be connected to the changeover valve 154, so that the working fluid pressure from the linear solenoid valve 152 is connected to the second clutch CL2. Thus, the second clutch CL2 is operated to thereby transmit the rotary driving force of the primary gear GP to the primary shaft SP. Along with this operation, the third sleeve M3 connected to the primary shaft SP fixedly in the rotation direction and slidably in the axial direction is slid toward and coupled to the 2nd speed drive gear 12. Thus, the rotary driving force is transmitted to the counter shaft SC via the gear train composed of the 2nd speed drive gear I2 and the 2nd speed driven gear O2.
For the third speed ratio, the destination of the hydraulic pressure is again switched from the second clutch CL2 to the first clutch CL1. The position of the manual valve 151 is the same for the first and second speed ratios and the changeover valve 154 is switched in the same manner as for the first speed ratio. The second sleeve M2 connected to the counter shaft SC fixedly in the rotation direction and slidably in the axial direction is slid toward and coupled to the third driven gear O3. Thus, the rotary driving force is transmitted to the counter shaft SC via a gear train composed of the 3rd speed drive gear I3 and the 3rd speed driven gear O3.
For the fourth speed ratio, the destination of the hydraulic pressure is again switched from the first clutch CL1 to the second clutch CL2. The position of the manual valve 151 is the same for the first to third speed ratios and the changeover valve 154 is switched in the same manner as for the second speed ratio. When the second clutch CL2 is operated, the rotary driving force of the primary gear GP is transmitted to the primary shaft SP, whereby the third sleeve is slid toward and coupled to the 4th speed drive gear I4. Thus, the rotary driving force is transmitted to the counter shaft SC via a gear train composed of the 4th speed drive gear I4 and the 4th driven gear O4.
For the reverse speed ratio, the manual valve 151 is shifted to the reverse position and the hydraulic pressure is connected to the first clutch CL1 as with the first speed ratio. Along with this connection, the 1st speed driven gear O1 slidable in the axial direction is coupled to the reverse gear OR, whereby the power is transmitted to the output shaft SO via a reverse idle gear not shown.
As described above, the automatic transmission 100 is configured such that each speed change gear pair are constantly engaged with each other and the two clutches alternately apply and release the rotary driving force to and from the speed change gears adjacent to each other. Therefore, shift shock is small and quick shifting is executable.
In particular, since the first and second clutches CL1 and CL2 are provided with the orifice control valves 158 and 159, respectively, upon interrupt the hydraulic pressure of the working fluid can be moderately reduced in any of upshift and downshift.
Furthermore, the accumulators 156 and 157 provided for the first and second clutches CL1 and CL2, respectively, operate to accumulate the pressure of the working fluid therein. Therefore, the working fluid can be quickly supplied to each of the first and second clutches CL1 and CL2. This enhances response upon switching of the hydraulic circuit.
Incidentally, the present embodiment exemplifies the transmission that uses, as a starting clutch, the automatic centrifugal clutch, which eliminates a creep prevention controller. However, the present invention is not limited to this transmission and can be applied to a transmission equipped with a linear solenoid for creep prevention.
In an automatic transmission with shift gears with five or six speeds as well as four speeds, the present invention is also applicable to a configuration in which the first and second clutches CL1 and CL2 are alternately switched for use at odd-numbered speed ratios and even-numbered speed ratios.
In addition, as shown in
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2005-284382 | Sep 2005 | JP | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 6460425 | Bowen | Oct 2002 | B1 |
| 20080220936 | Kobayashi et al. | Sep 2008 | A1 |
| Number | Date | Country |
|---|---|---|
| 2003-139167 | May 2003 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20070068297 A1 | Mar 2007 | US |
