Power machines, for the purposes of this disclosure, include any type of machine that generates power to accomplish a particular task or a variety of tasks. One type of power machine is a work vehicle. Work vehicles are generally self-propelled vehicles that have a work device, such as a lift arm (although some work vehicles can have other work devices) that can be manipulated to perform a work function. Some examples of work vehicle power machines include loaders, excavators, utility vehicles, tractors, and trenchers, to name a few.
Loaders and other power machines typically utilize a hydraulic system including one or more hydraulic pumps, in conjunction with control valves and actuators, to power travel motors, to raise, lower, and, in some cases, extend and retract a boom or an arm, to power hydraulic implements operably coupled to the power machine, and the like. Many hydraulic implements that are capable of being operably coupled to, and receive hydraulic fluid from a power machine have a primary function and one or more secondary functions which are all hydraulically powered. That is, such implements accomplish a plurality of functions through hydraulic devices located on the implement, with a primary function supported by secondary functions. For example, cutting type implements such as planers, slab cutters, and stump grinders, have a hydraulic motor driven cutting wheel or drum for cutting a material and this cutting wheel is a primary function on the implement. Secondary functions of such an implement include functions that position or move the cutting wheel or drum to desired positions, in desired patterns, at desired speeds or patterns to achieve feed rates, etc. For example, in a planer, one secondary function is a side shift function, while two other secondary functions control left and right moving skis. In another example, in a stump grinder, one secondary function is an arm raising or lowering function that positions the cutting wheel. Another secondary function of a stump grinder controls lateral movement of the cutting wheel.
On some conventional implements of this type, hydraulic fluid for the implement is provided from a hydraulic system on the power machine to a first coupler, often a male coupler, on the implement primarily for purposes of performing the primary function. The conventional implement is further capable of diverting small amounts of hydraulic fluid to perform the secondary functions, i.e., the diverted fluid is not provided to the primary function. Because providing flow to the primary function is deemed to be the highest priority on conventional implements, relatively little flow may be left to provide to secondary functions, leaving the secondary functions less than optimally supplied with hydraulic fluid and therefore the secondary functions often operate more slowly than desired. In addition, diversion of hydraulic fluid from the primary function, for example from a hydraulic motor, can result in the primary function operating at a less than peak level. When the primary function is not active but an operator wishes to employ secondary functions to, for example, position the primary element, conventional implements employ the same diversion technique, resulting in a large amount of oil being provide to the implement, only a relatively small portion of which is provided through a diverter to the secondary device or devices that are being actuated. The remainder of the hydraulic fluid is merely returned to tank through a return line and corresponding second coupler. The entire process results in the creation of unwanted heat in the hydraulic system. In addition, the secondary functions still often operate more slowly than desired.
In some existing implements of this type, when the primary function is not active but an operator wishes to employ secondary functions, to address the issues of unwanted heat in the system or slow operation of the secondary functions, a selectable hydraulic flow circuit on the implement is utilized. In one such conventional implement, to provide hydraulic power to the secondary functions when the primary function is not active, hydraulic fluid for the implement is provided to the second coupler, which otherwise is used to return oil to tank. Hydraulic fluid returning from the secondary functions is then returned to tank through a case drain line of the primary function motor. While this technique provides selectable provision of hydraulic fluid to the primary and secondary functions, alone or in combination, it can present disadvantages. For example, during primary function motor operation and secondary function actuator operation, high pressure from the secondary actuators is communicated back to the motor via the motor case drain line, often at a pressure higher than the case pressure specification of the motor.
The discussion in this Background is merely provided for general background information and is not intended to be used as an aid in determining the scope of the claimed subject matter.
This Summary and the Abstract are provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. The summary and the abstract are not intended to identify key features or essential features of the claimed subject matter.
Disclosed embodiments of power machines, implements and hydraulic systems utilize a hydraulic flow control circuit and method to implement multiple modes of operation while optimizing hydraulic fluid flow to either or both of primary and secondary function devices or actuators. In a first mode of operation, the hydraulic flow control circuit receives pressurized hydraulic fluid flow from a first conduit and provides the pressurized hydraulic fluid flow to the primary function actuator and to the secondary function actuator, while directing return flow of hydraulic fluid from both of the primary and secondary function actuators through a second conduit for return to the power machine. In a second mode of operation, the hydraulic flow control circuit receives pressurized hydraulic fluid flow from the second conduit, prevents flow of pressurized hydraulic fluid to the primary function actuator, provides the pressurized hydraulic fluid flow to the secondary function actuator. In the second mode, the hydraulic flow control circuit is configured to direct return flow of hydraulic fluid from the secondary function actuator through the first conduit for return to the power machine.
In an exemplary embodiment, a hydraulic system is provided for selectively providing pressurized hydraulic fluid flow to actuators on an implement (20) configured to be hydraulically coupled to a power machine (10). The implement has a primary function actuator (125) and at least one secondary function actuator (130). For the purposes of this discussion, the primary function actuator refers to an actuator that performs the primary function of the implement. For example, on a planer, the primary function actuator is a motor that provides a rotating action to plane material from a surface. In some embodiments, the primary function actuator is a continual function actuator. In other words, the primary function actuator is being actuated continuously during the primary duty cycle of the actuator. Further, a secondary function actuator, for the purposes of this discussion, refers to an actuator that provides a secondary function such as positioning the primary function actuator or other function that is not the primary function. For example, on a planar, a side shift function for shifting the planar head would be a secondary function. The hydraulic system includes a hydraulic interface including first (120) and second (121) conduits coupleable to the power machine, wherein each of the first and second conduits are configured to selectively receive pressurized hydraulic fluid from the power machine, and wherein the implement is configured to receive pressurized hydraulic fluid flow from only one of the first and second conduits at a time. The hydraulic system also includes a hydraulic flow control circuit (135; 235; 335; 435; 535) configured to selectively control pressurized hydraulic fluid flow to and from the primary function actuator (125) and to and from at least one secondary function actuator (130) in first and second modes of operation.
In the first mode of operation, the hydraulic flow control circuit is configured to receive pressurized hydraulic fluid flow from the first conduit (120) and to provide the pressurized hydraulic fluid flow to the primary function actuator (125) and to the at least one secondary function actuator (130). Also in the first mode of operation, the hydraulic flow control circuit is configured to direct return flow of pressurized hydraulic fluid from the primary function actuator (125) and from the at least one secondary function actuator through the second conduit (121) for return to the power machine. In the second mode of operation, the hydraulic flow control circuit is configured to receive pressurized hydraulic fluid flow from the second conduit (121), to prevent flow of pressurized hydraulic fluid flow to the primary function actuator (125), and to provide the pressurized hydraulic fluid flow to the at least one secondary function actuator (130). In the second mode of operation, the hydraulic flow control circuit is configured to direct return flow of pressurized hydraulic fluid from the at least one secondary function actuator (130) through the first conduit (120) for return to the power machine.
In an exemplary embodiment, the primary function actuator (125) includes a motor (205) having an inlet port (A) and an outlet port (B), and the hydraulic flow control circuit is configured to prevent pressurized hydraulic fluid flow into the outlet port in both of the first and second modes of operation. In some embodiments, the hydraulic interface includes a third conduit (122) coupleable to the power machine, and the motor (205) of the primary function actuator is in communication with the third conduit to allow hydraulic fluid leaked in the motor to exit the motor.
In an exemplary embodiment, the hydraulic flow control circuit includes a first blocking device (210; 310; 410; 510) coupled to the outlet port (B) of the motor (205) configured to prevent pressurized hydraulic fluid flow into the outlet port. Further, in an exemplary embodiment, the hydraulic flow control circuit includes a shuttle valve (214) coupled between the first conduit (120) and the second conduit (121), the hydraulic flow control circuit configured such that a center connection (220) of the shuttle valve provides pressurized hydraulic fluid flow to the at least one secondary function actuator (130) from the first conduit (120) in the first mode of operation and from the second conduit (121) in the second mode of operation. In other exemplary embodiments, a valve configuration (214A) including two inward facing check valves (216, 218) is utilized instead of a shuttle valve.
In another exemplary embodiment, the hydraulic flow control circuit is configured such that return flow from the at least one secondary function actuator is provided to a center node (234) between second (230) and third (232) blocking devices, the second blocking device (230) coupled between the center node (234) and the first conduit (120) and the third blocking device (232) coupled between the center node (234) and the second conduit (121). The second and third blocking devices are configured such that return flow from the at least one secondary function actuator (130) is directed through the second conduit (121) in the first mode of operation and through the first conduit (120) in the second mode of operation.
In other exemplary embodiments, the hydraulic flow control circuit includes a first two-position control valve (302; 402; 502 having a first position (304; 404; 504) in the first mode of operation and a second position (306; 406; 506) in the second mode of operation. In the first mode of operation the first two-position control valve couples the first conduit to the at least one secondary function actuator (130) to provide the pressurized hydraulic fluid flow to the at least one secondary function actuator, and couples return flow of pressurized hydraulic fluid from the primary function actuator and from the at least one secondary function actuator to the second conduit (121) for return to the power machine. In some exemplary embodiments, in the first mode of operation, the first two-position control valve (302; 402; 502) also couples the first conduit (120) to the primary function actuator (125) to provide the pressurized hydraulic fluid flow to the primary function actuator. In the second mode of operation the first two-position control valve (302; 402; 502) couples the second conduit (121) to the at least one secondary function actuator (130) to provide the pressurized hydraulic fluid flow to the at least one secondary function actuator, and couples return flow of pressurized hydraulic fluid from the at least one secondary function actuator to the first conduit (120) for return to the power machine.
In still other exemplary embodiments, the hydraulic flow control circuit includes a second two-position control valve (514) having a first position (516) in the first mode of operation and a second position (518) in the second mode of operation. In the first mode of operation the second two-position control valve couples the first conduit to the primary function actuator (125) to provide the pressurized hydraulic fluid flow to the primary function actuator.
The concepts disclosed in this discussion are described and illustrated with reference to exemplary embodiments. These concepts, however, are not limited in their application to the details of construction and the arrangement of components in the illustrative embodiments and are capable of being practiced or being carried out in various other ways. The terminology in this document is used for the purpose of description and should not be regarded as limiting. Words such as “including,” “comprising,” and “having” and variations thereof as used herein are meant to encompass the items listed thereafter, equivalents thereof, as well as additional items.
Disclosed concepts are used to provide selectable flow to either or both of a primary function device or actuator, such as a motor of a tool, and one or more secondary function devices or actuators using a selectable hydraulic flow control circuit on an implement and by controlling the supply of hydraulic fluid to first and second couplers, depending upon whether the primary function is active or whether only the secondary functions are active.
Referring to
A first example of an implement that implement 20 of
In one example embodiment, power machine 10 has a controller 105, for example, an electronic control device that is in electrical communication with one or more operator input devices 110 that can be manipulated or actuated by an operator. In one embodiment, controller 105 is a single, microprocessor based electronic control device. Alternatively, controller 105 can take on a number of different forms. Controller 105, as shown in
The controller 105 illustratively provides control signals to a hydraulic power source 115, which, in turn, is configured to provide hydraulic fluid to hydraulic components on the implement 20 in one of two directions via hydraulic conduits 116 and 117, depending at least in part on the control signals provided to the controller 105 from the operator inputs 110 when the implement 20 is in hydraulic communication with the power machine 10. The hydraulic power source 115 illustratively includes a hydraulic pump and the necessary hydraulic components such as a valve (not shown), such that when the power machine 10 provides pressurized hydraulic fluid via hydraulic conduit 116, hydraulic conduit 117 is configured to receive return flow from the implement, return flow that eventually is returned to a hydraulic reservoir (not shown), thereby making the hydraulic fluid available to an inlet of the hydraulic pump. In exemplary embodiments, when operator inputs 110 are actuated in a manner which commands that the primary device be powered, for example by providing hydraulic fluid flow to the associated primary device motor, pressurized hydraulic fluid is provided to the implement via the first hydraulic conduit 116, and is returned via the second hydraulic conduit 117. In this command scenario, hydraulic fluid flow from first hydraulic conduit 116 is also available to secondary function actuators and devices when commanded by the operator inputs, with return flow from the secondary functions being combined with flow from the primary function device and returned through the second hydraulic conduit 117. Conversely, in exemplary embodiments, when the operator inputs are actuated in a manner which commands that the secondary function devices be powered, without commanding that the primary device be powered, the power machine 10 provides pressurized hydraulic fluid to the implement via hydraulic conduit 117, with the hydraulic fluid being returned through the first hydraulic conduit 116. A third hydraulic conduit 118 provides an additional return line to receive hydraulic fluid from the implement 20. This third hydraulic conduit 118 is sometimes known as a case drain line, as on some implements it provides a path for return hydraulic flow for a primary device such as a hydraulic motor.
Implement 20 has first, second, and third hydraulic conduits 120, 121, and 122 that are configured to be hydraulically coupled to the first, second and third hydraulic conduits 116, 117 and 118, respectively on the power machine 10 via a hydraulic interface 123. The hydraulic interface 123 can include any suitable coupling devices to couple the conduits together. Implement also has an implement controller 128 that, in one embodiment, is a microprocessor based electronic controller capable of communicating with the controller 105 onboard the power machine Implement controller 128 is configured to communicate with controller 105 onboard power machine 10 when the implement controller 128 is coupled to the power machine via electrical interface 129. Implement controller 128 is configured to provide information to the power machine about the implement 20 and control various devices on the implement 20, as is discussed below.
Implement 20 includes a primary function device or actuator 125 and one or more secondary function devices or actuators 130, each of which is in hydraulic communication with a control circuit 135. The primary function actuator 125 illustratively includes a hydraulic component, such as a hydraulic motor that is operably coupled to and powers a primary tool 126. The primary tool generally performs the primary work of the implement and the primary function actuator 125 generally consumes more hydraulic power than the secondary function actuators 130. The secondary function actuators 130 illustratively include hydraulic components such as hydraulic cylinders or other hydraulic actuators used to position or move the primary tool 126. However, the disclosed embodiments are not limited to particular types of primary and secondary functions or devices and the concepts disclosed may be usefully applied to other configurations and implements.
In accordance with disclosed embodiments, implement 20 also includes a hydraulic flow control circuit 135 that controls the flow of hydraulic fluid within implement 20 to power the primary function actuator 125 and the secondary actuators 130 in response to the signals provided by the operator inputs 110. More particularly, the hydraulic flow control circuit 135 controls the flow of hydraulic fluid to the secondary function actuators 130 to accommodate situations where the primary function actuator 125 is either being actuated or not actuated.
Referring now to
As shown, in this example embodiment, primary function device or actuator 125 is a hydraulically driven motor 205. Motor 205 can be a motor for rotating a cutting tool, for example. Motor 205 has an inlet port A, and outlet port B, and a case drain port C. The inlet port A is in communication with first conduit 120 such that it receives hydraulic fluid under pressure when controller 105 causes hydraulic power source 115 to provide hydraulic fluid via conduit 116 and coupler 140 as is illustrated in
Still referring to
In a variation embodiment of hydraulic flow control circuit 235, shown as hydraulic flow control circuit 235A in
Referring to
Referring more specifically now to
Referring now to
Referring first to
In the second position 306/406, valve 302/402 supplies pressurized hydraulic fluid from conduit 121 only to inlet 224 of the circuit of the secondary function devices 130, through pressure reducing valve 322/422, and not to the inlet port A of motor 205. The outlet 226 of the secondary function devices circuit is coupled, through check valve 328/428 and valve 302/402, to first conduit 120. Reverse flow check valve 310 prevents the flow of hydraulic fluid returning from the secondary function devices 130 from reaching motor 205. The return flow from the secondary function devices is returned to the power machine through first conduit 120, first coupler 140, and conduit 116.
Referring now to
In control circuit 535, primary function actuator or device 125 is again a hydraulically driven motor 205 with similar connections as discussed above. The outlet port B of motor 205 is again coupled in series to a reverse flow check valve 510 to allow return flow from the motor while preventing pressurized fluid from flowing toward the outlet port side of the motor. Also, a second check valve 512 is again positioned between the motor inlet and outlet ports and functions as an anti-cavitation device. Control circuit 535 differs from previously discussed control circuit embodiments, and particularly with reference to circuits 335 and 435, in that the supply of pressurized hydraulic fluid to each of the circuit for the secondary function devices 130 and to the motor 205 are controlled by different two-position valves 502 and 514. Valve 502 controls the supply of pressurized hydraulic fluid to secondary function devices 130 and has a first position 504 and a second position 506, which are selected using a solenoid 508 responsive to a first solenoid control signal from implement controller 128. Valve 514 controls the supply of pressurized hydraulic fluid to motor 125 and has a first position 516 and a second position 518, which are selected using a solenoid 520 responsive to a second solenoid control signal from implement controller 128.
Although the present invention has been described with reference to preferred embodiments, workers skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention.
The application claims the benefit of U.S. provisional application No. 63/357,976, filed 1 Jul. 2022, the content of which is hereby incorporated by reference in its entirety.
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