The invention is based on a hydraulic control device for load pressure-Independent control of a double-acting motor.
DE 19 44 822 A1 has disclosed a hydraulic control device for load pressure-independent control of a double-acting motor in which a pressure balance regulator is connected upstream of the metering orifice embodied in the control slide valve element. In this directional-control valve, with the pressure balance regulator connected upstream of the metering orifice, its throttle slide valve element is acted on in the closing direction by the pressure upstream of the metering orifice in the control slide valve element and is acted on in the opening direction by the pressure downstream of the metering orifice, i.e. by the load pressure plus the force of a spring. The pressure balance regulator consequently keeps the pressure difference constant by means of the metering throttle in the directional-control valve even when the load pressure varies and consequently also maintains the associated through flow so that the working speed set in the directional-control valve is kept constant. A directional-control valve of this kind is also referred to as an LS (load sensing) valve with a primary individual pressure balance regulator, which permits a load pressure-independent control. It is disadvantageous that this control device does not permit a supply-dependent oil flow distribution. If directional-control valves of this kind are used to simultaneously control several motors operating in parallel, then first the motor with the lowest load pressure is supplied with a pressure fluid flow while the rest of the volume flow is conveyed to the other motors. The ratio of the distribution of the volume flows, which in this case does not remain constant, changes with the load pressure. Particularly in the event of an undersupply, this can result in the fact that the least loaded motor continues to function while a highly loaded, parallel-actuated motor comes to a standstill, which is undesirable in many applications. Such an LS directional-control valve is relatively complex and expensive; its housing is especially equipped for this design and its components such as the housing, flange patterns, and slide valve are only suited for this LS directional-control valve with a primary individual pressure balance regulator.
Furthermore, such a hydraulic control device for load pressure-compensated control of a double-acting motor is known from DE 36 34 728 A1, wherein two such directional-control valves for a parallel actuation of the associated motors are supplied with pressure fluid by a single variable displacement pump, whose regulator is acted on by the respective maximal load pressure of the two motors by means of a control line containing a series of shuttle valves. In this case, in each directional-control valve, the pressure balance regulator used for load pressure compensation is followed by a metering orifice in the control slide valve element; the pressure balance regulator also precedes the piston sections of the control slide valve element that are used for directional control. The throttle slide valve element in the subsequent pressure balance regulator is acted on in the opening direction by the pressure downstream of the metering orifice and is acted on in the closing direction by the respective highest load pressure and the regulating pressure difference due to the regulating spring. Such directional-control valves with a secondary individual pressure balance regulator, which can also be referred to as LC (load compensating) directional-control valves, permit the disadvantages mentioned at the beginning to be avoided. In this instance, when two or more directional-control valves are operated in parallel and there is not enough pump oil flow, i.e. when there is an undersupply, less oil flows uniformly via all of the metering orifices. The pressure differences in the respective metering orifices are therefore reduced and less oil flows to the motors. The oil flow through the directional-control valves decreases in proportion to the predetermined reference values. In principle, therefore, it involves a valve device for dividing the pump flow into individual partial flows that flow to each motor; even when the motors are placed under different loads, the distribution ratio remains constant and consequently, the motions are maintained without causing the highest loaded motor to come to a standstill. An LC directional-control valve of this kind is also relatively complex and expensive; its housing is especially equipped for this design and therefore has a special housing, flange pattern, and slide valve that are only suited for a directional-control valve with a secondary individual pressure balance regulator.
Furthermore, EP 0 877 169 A2 has disclosed a hydraulic control device for load pressure-independent control of a double-acting motor, which operates with such LC directional-control valves for oil flow distribution in the event of an undersupply and to this end, has secondary individual pressure balance regulators. This directional-control valve also has an additional check valve disposed between the control slide valve element and the pressure balance regulator, which permits higher safety requirements to be met. This directional-control valve also has a housing that is only suitable for an LC type and cannot be used in an LS directional-control valve with a primary individual pressure balance regulator.
The hydraulic control device according to the invention for load pressure-independent control of a double-acting motor, has the advantage over the prior art that it permits valves using both the LS and the LC technology to be produced with the same housing in that only a different throttle slide valve element is installed for the pressure balance regulator. Consequently, an LS directional-control valve with a primary individual pressure balance regulator for load pressure-independent control can be produced with the same housing as an LC directional-control valve with a secondary individual pressure balance regulator for oil flow distribution in the event of an undersupply. The flange patterns on the housing and the control slide valve element in the housing remain the same. With the proposed conduit arrangement, the directional-control valves with different functions are merely assembly variants, which differ only with regard to the differing throttle slide valve elements of the pressure balance regulator. The special arrangement of the control pressure openings in the longitudinal bore containing the throttle slide valve element, in connection with the interchangeably disposed obturating plugs of the longitudinal bore, permits the respective connection of the control circuit and the throttle slide valve element to be achieved. In this connection, inlet elements and end elements of the valve blocks remain the same for both connection variants.
The other embodiments permit the control line connections for the different valve types to be produced in a particularly suitable manner. Further embodiments are also advantageous and permit all of the functions of both valves to be integrated compactly into the same housing. It is favorable if the control pressure openings in the longitudinal bore for the throttle slide valve element are arranged.
Two exemplary embodiments of the invention are shown in the drawings and will be explained in detail in the subsequent description.
The housing 13 has a continuous longitudinal bore 14 extending between the two end faces and containing annular widenings that form a total of seven chambers 15 to 21, of which the five chambers 15 to 19 next to one another are used for the directional control of the pressure fluid flow, while the two chambers 20, 21 on the outside are associated with a metering orifice 22, which is used to control the speed of the motor. Of the five chambers 15 to 19 next to one another, the middle chamber serves as an inlet chamber 17, while the chambers disposed next to it constitute a first motor chamber 16 and a second motor chamber 18, which communicate with a respective motor connection 23 and 24. Next to each motor chamber 16, 18, there is a return chamber 15, 19, which communicate in a manner not shown in detail with a return connection in the housing 13. Of the two metering orifice chambers 20, 21, the first metering orifice chamber 20 disposed next to the second return chamber 19 is used as an outlet-side metering orifice chamber and the other is used as an inlet-side, second metering orifice chamber 21.
A control slide valve element 25 is guided in a sealed, sliding manner in the longitudinal bore 14. The control slide valve element 25 is divided into six piston sections 27 to 32 by means of annular grooves. The three piston sections 27, 28, 29 disposed next to one another are equipped with control edges and are used for directional control. An adjoining fourth piston section 30, which is disposed in the outlet-side metering orifice chamber 20 in the depicted neutral position of the control slide valve element 25, is primarily used to relieve the pressure in a control circuit. The adjoining fifth piston section 31 is part of the metering orifice 22 and, with its control edges, respectively determines the magnitude of the volume flow to the motor and therefore its speed when the control slide valve element is moved into the two working positions. The outer sixth piston section 32 protrudes out from the longitudinal bore 14, thus allowing it to be engaged by an actuating device that is not shown in detail. At its opposite end, the control slide valve element 25 protrudes with the first piston section 27 into a double-acting return device 33, whose design is intrinsically known, which centers the control slide valve element in its neutral position 34 from which it can be moved into two working positions 35 and 36. The control slide valve element 25 also has a fourth switched position 37, which is embodied as a free-floating position.
As is also depicted in
As also shown in
In the housing 13, the second continuous longitudinal bore 41 is closed in relation to the outside by obturating plugs 65, of which there are two types, namely embodied as sealing plugs 66 and stoppers 67. In the housing 13 provided for the LS directional-control valve 11, the sealing plug 66 is screwed into the first widened section 56 and simultaneously serves as a stop for a throttle slide valve element 68 of the primary individual pressure balance regulator 12. The stopper 67 screwed into the second widened section 58 protrudes with a collar 69 into the inner section 59 of the second longitudinal bore 41 in a sealed fashion so that it overlaps and therefore hydraulically obturates the third control pressure opening 53. The sealing plugs 66 and stoppers 57, as well as the second longitudinal bore 41, are embodied so that the two obturating plugs 65 can also each be disposed in the opposite position in the second longitudinal bore 41.
As is also shown in
The outlet side metering orifice chamber 20 is thus connected via a transverse conduit 79 to the inlet chamber 17; the pressure balance regulator 12 and the check valve 42 are connected one after the other in this transverse conduit 17. The throttle slide valve element 68 is thus disposed downstream of the metering orifice 22, but is acted on by the inlet pressure against its measuring surface 73 so that it can assume the function of a primary individual pressure balance regulator in an LS directional-control valve 11.
To that end, the shuttle valves 61 in the two control devices 10 constitute a valve series, which is used to select and transmit the respective maximum load pressure and is used to produce a pressure relief of the control circuit 64. In
The operation of the control device 10 will be explained below; it is assumed that the fundamental function of such LS directional-control valves is known in and of itself. In the control devices 10, 62 that are identical to each other and are connected in parallel, the respective primary individual pressure balance regulator 12 is connected after the metering orifice 22 and is also disposed upstream of the directional control edges in the directional-control valve 11. In this connection, the throttle slide valve element 68 is designed, disposed, and acted or by the control pressures so that the function of a primary individual pressure balance regulator is achieved. Thus the pressure from the inlet conduit 55 and therefore upstream of the metering orifice 22 acts in the closing direction on the measuring surface 73 of the throttle slide valve element 68 by means of the conduit 54 and the first control pressure opening 51. The pressure downstream of the metering orifice 22 in the extension 45 is conveyed via the bores 78 in the throttle slide valve element 68 into the spring chamber 76, where it acts in the opening direction on the throttle slide valve element 68 along with the spring 75. The shuttle valve 61 is used to execute the pressure comparison between the pressure Y1 in the spring chamber 76 and the pressure Y2 from the adjacent control device 62. The highest load pressure selected in the control pressure circuit 64 is conveyed on the one hand to the pump 83 and on the other hand, into the control line 57. This control line 57, however, is shut off by the stopper 67 in each control device 10, 62; the respective collar 69 produces the seal in relation to the spring chamber 76. On the opposite side, the sealing plug 66 functions as a stop for the throttle slide valve element 68.
In the neutral position 34, which is shown in detail in
If the control device 10 is actuated by itself and is thereby moved into one of the working positions 35 or 36, then a load pressure-independent control of the connected motor can be achieved. The volume flow arriving from the pressure fluid supply unit 83 via the inlet conduit 55 then flows via the open metering orifice 22 and the subsequent primary pressure balance regulator and the check valve 43 into the inlet chamber 17 and on into the motor or from the motor back into the return. Before the metering orifice 22 opens here, the fourth piston section 30 closes the connection to the second return chamber 19 so that no oil loss occurs in the direction of the return. The pressure upstream of the metering orifice 22 also acts on the measuring surface 73 of the throttle slide valve element 68 and moves it in the direction of a closed position counter to the force of the spring 75; the control edge 72 on the first piston section 71 cooperates with the first control edge 48 affixed to the housing. The pressure that builds up in the extension 45 when the metering throttle 22 is open can also build up in the spring chamber 76 by means of the bores 78 and can load the throttle slide valve element 68 in the opening direction. When a volume flow is flowing to the motor via the transverse conduit 79, the pressure balance regulator 12 consequently keeps the pressure drop via the metering orifice 22 constant in an intrinsically known fashion so that the speed of the motor is controlled in proportion to the displacement of the control slide valve element 25 and thereby independent of load pressure fluctuations. The check valve 42 in the transverse conduit 79 thereby also assures a reliable maintenance of the load even in the event of possible malfunctions.
However, if both control devices 10, 62 are actuated at the same time, then the primary individual pressure balance regulators 12 acted on by the inlet pressure prevent a reciprocal influence in the event of different consumer pressures during parallel operation as long as a sufficiently large volume flow is supplied by the pressure fluid supply unit 83. However, if there is an undersupply in the volume flow, then this can result in the intrinsically known disadvantages; the motor under the least load remains functional while a motor under a high pressure comes to a standstill, which is undesirable in many applications.
As a second embodiment of the invention,
It is crucial here that for this third control device 90, with the exception of another throttle slide valve element 93, the same parts are used as in the first control device 10, in particular the housing 13 with its control slide valve element 25, the check valve 42, and the shuttle valve 61 according to FIG. 2 and also the two obturating plugs 65. However, with the third control device 90 in the housing 13, the obturating plugs 65 are installed in the opposite positions, so the stopper 67 is disposed in the first widened section 56 of the second longitudinal bore 41 while the sealing plug 66 is disposed in the second widened section 58. The stopper 67, which likewise serves as a stop for the throttle slide valve element 93, now hydraulically blocks the first control pressure opening 51. At the other end, the sealing plug 66 permits the third control pressure opening 53 to communicate with the spring chamber 76.
The second throttle slide valve element 93 for the secondary individual pressure balance regulator 92 now has a control edge 95, which is disposed on a first piston section 94 and cooperates with the second control edge 49 affixed to the housing. In addition, the measuring surface 73 is disposed on the same side of the piston section 94 as the control edge 95 and is consequently acted on by the pressure in the extension 45. A second piston section 96 guides the throttle slide valve element 93 in the vicinity of the inner section 59 of the second longitudinal bore 41 in a sliding fashion and hydraulically shuts off the spring chamber 76 connected to the third control pressure opening 53 from the second control pressure opening 52. This second control pressure opening 52 continuously communicates with the circulation chamber 46 via an annular groove 97 in the throttle slide valve element 93. In addition, a notch 98 is disposed in the first piston section 94 of the throttle slide valve element 93 and when the throttle slide valve element 93 is disposed in its starting position, this notch 98 continuously pressure relieves the circulation chamber 46 into the extension 45 and therefore on into the second return chamber 19.
In a manner that corresponds to
In the neutral position of the third control device 90, the second control pressure opening 52 is pressure relieved into the second return chamber 19 via the notch 98 and the control slide valve element 25. The stopper 67 shuts off the unneeded control pressure from the metering orifice 22 by its collar 69 blocking the connection to the extension 45.
The operation of the control device 90 will be explained below; it is assumed that the fundamental function of such an LC directional-control valve is known in and of itself. If the third control device 90 is actuated by itself and is moved into one of the working positions 35 or 36, then a load pressure-independent control of the connected motor can be achieved. The volume flow arriving from the pressure fluid supply unit 83 via the inlet conduit 55 then flows via the open metering orifice 22 and the subsequent secondary pressure balance regulator 92 and the check valve 42 into the inlet chamber 17 and on into the motor or from the motor back into the return. The secondary pressure balance regulator 92 thus keeps the pressure drop via the metering orifice 22 constant so that the speed of the motor is controlled in proportion to the movement of the control slide valve element 25.
If the two control devices 90 and 100 are actuated in parallel, then a supply-dependent oil flow distribution occurs, which is also referred to as a so-called social behavior. The respective highest load pressure occurring in one of the motors is thereby connected to the spring side 76 of all of the secondary pressure balance regulators 92 of the control devices 90 and 100. As a result, the throttle slide valve elements 93 of the two pressure balance regulators 92 are adjusted so that the same pressure always prevails against their end face 73 oriented toward the respective metering orifice 22, even if the motors are under different loads, so that in relation to each other, the metering orifices 22 always have constant pressure fluid quantities flowing through them. In principle, the apparatus is a valve arrangement for dividing the pump flow into individual partial flows that flow to each motor; even when the motors are placed under different loads, the distribution ratio remains constant and the desired speed is consequently maintained. If a sufficient pump oil flow does not flow in this parallel actuation of the two control devices 90, 100 so that there is an undersupply, then correspondingly less oil flows uniformly via all of the metering orifices 22. This is assured by the subsequent secondary pressure balance regulator 92, which always regulates the pressure to the highest load pressure plus the regulating pressure difference. In the event of an undersupply, the pump pressure and the pressure differences in the metering orifices 22 therefore decrease and less oil flows to the motors. The oil flow through the control devices 90, 100 decreases in relation to the predetermined reference values. The pressure difference at the metering orifices drops until the sum of the partial oil flows corresponds to the pump oil flow.
The proposed conduit arrangements in the housing 13, in connection with a different throttle slide valve element, can consequently represent different directional-control valves using LS technology or LC technology, which function on the one hand with a primary individual pressure balance regulator and on the other hand, with a secondary individual pressure balance regulator and which can be achieved by means of assembly variants based on the same housing.
It is naturally possible to modify the embodiment forms shown without going beyond the scope of the concept of the invention.
Number | Date | Country | Kind |
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100 27 382 | Jun 2000 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCTDE01/01274 | 3/29/2001 | WO | 00 | 12/2/2002 |
Publishing Document | Publishing Date | Country | Kind |
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WO0192729 | 12/6/2001 | WO | A |
Number | Name | Date | Kind |
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4176521 | Budzich | Dec 1979 | A |
4519419 | Petro | May 1985 | A |
Number | Date | Country |
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19 44 822 | Mar 1970 | DE |
36 03 811 | Aug 1987 | DE |
36 34 728 | Apr 1988 | DE |
0 877 169 | Nov 1998 | EP |
Number | Date | Country | |
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20040099316 A1 | May 2004 | US |