The present disclosure relates to a system and method for providing fluid to a vehicle powertrain, and more specifically, a system and method for providing fluid to a vehicle powertrain through an accumulator.
The statements in this section merely provide background information related to the present disclosure and may or may not constitute prior art.
A typical automatic transmission includes a hydraulic control system that is employed to lubricate the transmission's moving parts and/or to actuate a plurality of torque transmitting devices. These torque transmitting devices may be, for example, friction clutches and brakes. The conventional hydraulic control system typically includes a main pump that provides a pressurized fluid, such as oil, to a plurality of valves and solenoids within a valve body. The main pump is driven by the engine of the motor vehicle. The valves and solenoids are operable to direct the pressurized hydraulic fluid through a hydraulic fluid circuit to the plurality of torque transmitting devices within the transmission. The pressurized hydraulic fluid delivered to the torque transmitting devices is used to engage or disengage the devices in order to obtain different gear ratios.
In order to increase the fuel economy of motor vehicles, it may be desirable to stop the engine during certain circumstances, such as when stopped at a red light or idling. However, after the engine has been shut down and has remained off for an extended period of time, the fluid generally tends to drain down from the passages into a transmission sump under the force of gravity. Upon engine restart, the transmission may take an appreciable amount of time to establish pressure before full transmission operation may resume.
Therefore, there is a need for a system for accurately controlling the pressure of the hydraulic fluid located within the accumulator to enable proper use of engine start/stop techniques.
In some forms of the present disclosure, a vehicle powertrain is provided having an engine capable of being selectively turned on and turned off, and a transmission operatively connected to the engine. The powertrain additionally includes a hydraulic control system with a pump arranged relative to the transmission in fluid communication with the transmission via a structure forming a fluid passage. The pump is operatively connected to the engine for supplying fluid to the transmission when the engine is on, and for being idle when the engine is off. The hydraulic control system also has an accumulator arranged relative to the transmission in fluid communication with the fluid passage. The accumulator is configured to actively accumulate fluid when the engine is on, and in some embodiments, to also passively accumulate fluid when the engine is on. The accumulator is configured to retain the fluid when the engine is turned off and to actively discharge the fluid to the fluid passage when the engine is restarted.
In accordance with another aspect of the present disclosure, which may be combined with or separate from other aspects described herein, a method for controlling a hydraulic system for a vehicle powertrain having an engine and a transmission is also provided. The method includes providing a fluid line pressure via a fluid passage to the transmission by a pump operatively connected to the engine when the engine is turned on, wherein the pump is idle when the engine is off. The method further includes actively accumulating fluid within an accumulator. The method may include passively accumulating fluid when the line pressure in the transmission exceeds the pressure from an accumulated fluid. The method may also include retaining the accumulated fluid when the engine is turned off and discharging the fluid to the fluid passage when the engine is restarted.
In accordance with yet another aspect of the present disclosure, which may be combined with or separate from other aspects described herein, a method of controlling a hydraulic system of a vehicle powertrain having an engine and a transmission is provided. The method includes providing a fluid line pressure to the transmission by opening a fluid passage when the engine is turned on; opening a valve via an electronic controller to actively accumulate fluid from the fluid line pressure into an accumulator when the engine is turned on; closing the valve via the electronic controller to retain the fluid in the accumulator when the engine is turned off; and discharging the fluid from the accumulator to the fluid passage when the engine is restarted such that full transmission operation is afforded substantially without delay.
In accordance with still another aspect of the present disclosure, which may be combined with or separate from other aspects described herein, a method of controlling a hydraulic system of a vehicle powertrain having an engine and a transmission is provided. The method includes providing a fluid line pressure to the transmission by opening a fluid passage when the engine is turned on; opening a solenoid valve to actively accumulate fluid from the fluid line pressure into an accumulator when the engine is turned on; closing the solenoid valve to retain the fluid in the accumulator when the engine is turned off; and discharging the fluid from the accumulator to the fluid passage when the engine is restarted such that full transmission operation is afforded substantially without delay.
In accordance with still another aspect of the present disclosure, which may be combined with or separate from other aspects described herein, a method of controlling a hydraulic system of a vehicle powertrain having an engine and a transmission is provided. The method providing a fluid line pressure to the transmission from a pump by opening a tranmisssion fluid passage when the engine is turned on. The method also includes opening a solenoid valve via an electronic controller to actively accumulate fluid from the fluid line pressure into an accumulator through an active channel when the engine is turned on. Further, the method includes passively accumulating the fluid into the accumulator through a passive channel and a ball check-valve when the fluid line pressure is greater than pressure from the fluid in the accumulator. Further yet, the method includes closing the solenoid valve via the electronic controller to retain the fluid in the accumulator when the engine is turned off. Additionally, the method includes discharging the fluid from the accumulator to the transmission fluid passage through the active channel when the engine is restarted such that full transmission operation is afforded substantially without delay.
Further areas of applicability will become apparent from the description provided herein. It should be understood that the description and specific examples are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure.
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
Referring to the drawings, wherein like reference numbers refer to like components,
Fluid passages 14 and 16 may be formed by structures such as a transmission casing, a tube external to the transmission, or otherwise. Fluid pump 12 is operatively connected to the engine 13, i.e., the pump 12 is driven directly by the engine 13 when the engine 13 is on, and is therefore idle when the engine 13 is off.
The accumulator 18 is an energy storage device in which the non-compressible hydraulic fluid is held under pressure by an external source. The accumulator 18 has an internal piston 20 that has a seal 22 that slides along a bore of the accumulator housing, by way of example. The seal 22 may be a hermetic o-ring seal 22 that seals off a pressure cavity 24 from a cavity 26 housing a piston return spring 28. The seal 22 may alternatively have any other configuration suitable for sealing off the working fluid.
On one side of the piston 20 there is hydraulic fluid in a hydraulic cavity 24, and on the other side of the piston 20, there is one or more springs 28 and air, in this embodiment. The accumulator 18 uses a combination of spring(s) 28 and air to generate the force on one side of the piston 20 that reacts against the hydraulic fluid pressure on the opposite side of the piston 20.
Accordingly, the accumulator 18 is operable to supply pressurized fluid back to the hydraulic circuit line 16. The accumulator 18, when charged, effectively replaces the pump 12 as the source of pressurized hydraulic fluid, thereby eliminating the need for the pump 12 to run continuously. Hydraulic fluid is stored in the accumulator 18 at a set volume and pressure while the engine 12 is off.
The spring 28 is used to counterbalance a force 30 (shown in
The filling of the accumulator 18 past the ball check-valve 34 is termed “passive” due to the fact that it takes place automatically, without any outside intervention or support, solely through the unseating of the ball check-valve 34 based on relative pressures on either side of the ball check-valve 34. In other words, when the pressure on the transmission side 11 in line 16 exceeds the pressure in the accumulator 18 and in line 56, the ball check-valve 34 will unseat and allow fluid to flow past the ball check-valve 34 from the passive-fill channel 50 to the passive channel 36. When the fluid pressure is greater in the accumulator cavity 24 and line 56 than in the transmission line 16, however, the ball check-valve 34 will remain seated as shown in
The accumulator 18 may also be filled via the active-fill channel 52. In other words, the accumulator 18 may be filled via the active-fill channel 52, the passive-fill channel 50, or both. If both active and passive filling of the accumulator 18 are used, the active and passive filling may be accomplished simultaneously or serially.
To fill the accumulator 18 through the active-fill channel 52, a latching solenoid 38 opens a poppet valve 40 to cause fluid to flow from the active-fill channel 52 to a channel 54 on the accumulator 18 side of the solenoid 38. The latching solenoid 38 could alternatively be any other suitable type of solenoid or valve, without or without the poppet valve 40. Fluid then flows from the channel 54 to the accumulator channel 56 and into the accumulator cavity 24. As such, the latching solenoid 38 is used to actively fill the accumulator cavity 24, and at the same time, the ball check-valve 34 may be used to passively fill the accumulator cavity 24. Filling of the accumulator cavity 24 is termed “active” because the poppet valve 40 of the latching solenoid 38 is actively controlled to fill the accumulator cavity 24. The poppet valve 40 of the latching solenoid 38 is controlled via an algorithm programmed into an electronic controller 44. The controller 44 governs, i.e. actuates, the latching solenoid 38 to open the poppet valve 40 and introduce fluid from the active-fill passage 52 into the passage 54, thereby feeding the fluid to the accumulator cavity 24.
The passive-fill channel 50 has an orifice that is smaller than both the orifice of the active-fill channel 52 and the orifice of the cavity 42 around the poppet valve 40. This allows the controller 44 to actively fill the accumulator cavity 24. In some embodiments, the passive-fill channel 50, the ball check-valve 34, and the passive accumulator passage 36 could be eliminated so that the accumulator cavity 24 is filled solely by the latching solenoid 38.
In the illustrated embodiment, wherein both active and passive filling of the accumulator cavity 24 are employed, a) the ball check-valve 34 unseats under a pressure differential that is higher in the transmission line 16 than in the accumulator line 56, and b) the poppet valve 40 is moved to allow fluid to flow from the transmission line 16 and the active-fill channel 52, into the poppet valve cavity 42 and past the poppet valve 40. Thus, the fluid from the passage 16 enters the passages 36 and 54 for filling the accumulator 18.
When the line pressure supplied by the pump 12 is not greater than the pressure of the fluid already accumulated in cavity 24, the ball check-valve 34 seats, thus restricting fluid flow to the accumulator 18 (shown in
To return fluid from the actuator cavity 24 to the transmission line 16, an algorithm causes the controller 44 to actuate the latching solenoid 38 to open the poppet valve 40 and introduce fluid from the accumulator 18 into passage 16, thereby feeding the fluid to various transmission components (not shown) via passage 14. The poppet valve 40 is generally directed to open following a prolonged engine shut down, which typically leads to a transmission fluid drain into a sump (not shown), and a subsequent engine restart. Providing pressurized fluid to the transmission components from the accumulator 18 immediately after an engine restart thereby affords full transmission operation without an otherwise likely delay.
Thus, the latching solenoid 38 is used both for actively filling the accumulator cavity 24 of the accumulator 18 and for discharging fluid from the cavity 24 of the accumulator 18. In other embodiments, separate solenoids can be used to fill and discharge the accumulator 18 respectively, instead of having both functions performed by the same latching solenoid 38 as shown. Additionally, various types of actively actuated devices may be used in place of the latching solenoid 38 to fill and/or discharge the accumulator 18. For example, a two-way valve 46 may be used as shown in
In some variations, while the solenoid 38 is off, it will block hydraulic fluid from bypassing it, excluding the minute amount of leakage that weeps past the clearances in the parts of the solenoid valve. In this example, when the solenoid 38 is energized electrically, the solenoid 38 opens. The decision to energize the solenoid 38 may be determined based on an engine start command in order to have the clutches/brakes ready for vehicle launch, or it may be based on another command. The hydraulic control system 10 controls the pressure and flow rate to the clutches/brakes to control clutch capacity during the engine start up event to eliminate torque bumps. Once pressure within the main line pressure circuit rises due to the activation of the pump 12, the solenoid 38 is closed electrically, for example, by turning off power to the solenoid 38. The accumulator 18 charge process can start over again to allow for another engine off event or other desired reason for actuation.
Similar to the system 10, in the system 10A, the bi-directional solenoid valve 46 operates to actively fill the accumulator 18A via the active fill passages 52A, 54A, and the ball check-valve 34A operates to passively fill the accumulator via the passive-fill channels 50A, 36A. The channels 36A and 54A are connected to the accumulator fill channel 56A, which is connected to the accumulator cavity 24A. Fluid is discharged from the accumulator 18A through the two-way valve 46 back to the transmission line 16A. Thus, upon discharge of the accumulator 18A, fluid travels from the accumulator cavity 24A to the accumulator line 56A to the passage 54A, through the valve 46, then to the passage 52A and to the transmission line 16A.
The solenoid or valve device 38, 38A may be an open/close type wherein the valve 40, 38A is either opened or closed, but it is not restricted to this type. In other variations, the displacement of the valve 40, 38A may be varied, so that it may be less than completely open. In other words, the valve 40, 38A may be moved along a continuum from closed to open, such that it has a plurality or continuum of partially open positions. As such, the displacement of the valve 40, 38A may be varied to control the flow rate to or from the accumulator 18, 18A. Thus, the accumulator 18, 18A may be actively filled by varying the displacement of the valve 40, 38A. In some embodiments, the accumulator 18, 18A could simultaneously be filled passively, for example via the ball check-valve 34, 34A, as described above.
In another alternative, the accumulator 18, 18A could be provided with a piston 20, 20A that is loaded both by a spring and by a compressed gas to provide the return force 32, 32A.
A method (shown in
Proceeding to block 104, according to the method, the fluid is actively accumulated via the accumulator 18, 18A. As described in connection with
In block 106, the fluid is retained via the accumulator 18, 18A when the engine 13 is turned off due to the latching solenoid 38 or two-way valve 46 remaining closed. Accordingly, the step 106 includes closing the valve 38, 46 via the electronic controller 44 to retain the fluid in the accumulator 18, 18A when the engine is turned off.
In block 108, the fluid is discharged via the accumulator 18, 18A to the fluid passage 16, 16A when the engine 13 is restarted by opening the latching solenoid 38 or two-way solenoid 46 via the controller 44, 44A. The accumulator 18, 18A is discharged when the engine is restarted such a full transmission operation is afforded substantially without delay. The fluid is discharged from the accumulator 18, 18A through the active-fill channel 52, 54.
Subsequent to the engine 13 having been restarted, and the accumulator 18, 18A having discharged its fluid content to the transmission 11, the accumulator 18, 18A is again ready to accumulate fluid to the level dictated by the spring 28 or the gas in the chamber 26A. Accordingly, after block 108, the method returns to block 104 to again accumulate fluid via the accumulator 18, 18A.
Elements of the hydraulic control system 10 of
The description of the invention is merely exemplary in nature and variations that do not depart from the gist of the invention are intended to be within the scope of the invention. Such variations are not to be regarded as a departure from the spirit and scope of the invention. In addition, it should be understand that the system and method disclosed herein could incorporate various elements and features that are described throughout the present disclosure, as well as equivalents, without departing from the spirit and scope of the present invention.
This application claims the benefit of U.S. Provisional Application No. 61/607,152, filed Mar. 6, 2012, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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61607152 | Mar 2012 | US |