The invention described and claimed hereinbelow is also described in German Patent Applications DE 10 2007 038 707.7 filed on Aug. 16, 2007, DE 10 2007 039 770.6 filed on Aug. 22, 2007 and DE 10 2007 045 802.0 filed on Sep. 25, 2007. This German Patent Application, whose subject matter is incorporated here by reference, provides the basis for a claim of priority of invention under 35 U.S.C. 119(a)-(d).
The invention relates to a hydraulic control system for controlling a plurality of consumers.
Hydraulic control systems of this kind are used particularly in mobile machines such as wheel loaders or tractors in order to supply pressure fluid to their consumers, e.g. the working hydraulics, the steering, traveling mechanisms, and/or accessories. DE 10 2006 008 940.5 has disclosed a hydraulic control system that is embodied in the form of an LS system. In an LS system of this kind, the delivery quantity of the pump is regulated so that in the pump line, a pump pressure prevails that lies a certain pressure difference □p above the maximum load pressure of the consumers. In the known systems, each consumer is associated with an adjustable metering orifice and an individual pressure governor by means of which the volumetric flow of pressure fluid to the consumer can be controlled as a function of the opening cross-section of the metering orifice, independent of the load. In this LS system, downstream of the pump, an inlet pressure governor can be provided, which can open a connection to the tank. This inlet pressure governor is acted on in the closing direction by a spring and by a control pressure that corresponds to the maximum load pressure and is acted on in the opening direction by the pump pressure. Its position is a measure of the difference between the pump pressure and the maximum load pressure.
In order to connect attachments or accessories that do not have their own supply of pressure fluid, a so-called power beyond connection is provided, which has a pressure line, a return line, and an LS line. This power beyond connection permits the load-sensing system of the machine to also be used for the accessory. The power beyond connection for connecting a power beyond consumer branches off from the pressure fluid flow path between the pump and the inlet pressure governor. Then one of the load pressures of the working hydraulics consumers or of a power beyond consumer exerts pressure on the inlet pressure governor on the spring side. This hydraulic control system permits a prioritized supply to the power beyond consumers and a boosting of the regulating pressure difference between the pump pressure and the maximum load pressure when supplying power beyond consumers. In this embodiment, the slow reaction behavior of the inlet pressure governor when the power beyond consumer is switched on or off can be disadvantageous and can lead to pressure pulsations in the hydraulic control system.
In relation to this prior art, the object of the present intention is to produce a suitable hydraulic control system in which the hydraulic pulsations behavior is improved.
According to the invention, a hydraulic control system preferably controls at least two consumers, e.g. mobile machines, that can be supplied with pressure fluid by a pump with an adjustable delivery quantity and that are each associated with an adjustable metering orifice. The hydraulic control system also has a power beyond connection to which at least one power beyond consumer can be connected and one inlet pressure governor unit (IPGU) downstream of the pump, which is acted on in the closing direction by a load pressure of the consumers or of at least one power beyond consumer. The IPGU is provided in the pressure fluid flow path between the pump and at least one of the two consumers. The power beyond connection branches off from the pressure fluid flow path between the pump and the IPGU; in a spring-prestressed position, this IPGU closes the connection to the at least one of the two consumers and a tank and in another position, it opens a pressure fluid connection to a tank; the IPGU has an additional position in which a throttled connection to the tank is opened. This has the advantage that in a throttled position of the IPGU, some residual flow of pressure fluid continuously flows out into the tank; this residual flow of pressure fluid does in fact cause minimal pressure fluid losses, but leads to a significantly better system damping of the hydraulic control system.
In a preferred embodiment, The IPGU is a continuously adjustable 3/5-way directional control valve that has a pump connection, a working connection, and a tank connection and can be moved into a closed position, two working positions, and two transition positions; in the two working positions, a communication is opened between the pump connection, the working connection, and the tank connection and in the two transition positions, a communication is opened between the pump connection and the working connection. The single-valve embodiment of the IPGU makes it very compact and space-saving.
In another preferred embodiment, the IPGU has at least two continuously adjustable valves; one valve is a 3/3-way directional control valve equipped with a pump connection, a working connection, and a tank connection, and the other is a 2/3-way tank valve equipped with a pressure connection and a tank connection, whose pressure connection is connected to the working connection of the 3/3-way directional control valve. The 3/3-way directional control valve can be moved into a closed position and toward two working positions; in one working position, a communication is opened between the pump connection, the working connection, and the tank connection and in the other, a communication is opened between the pump connection and the working connection. The 2/3-way tank valve can be moved into a closed position and toward two working positions; in the one working position, a throttled connection is opened between the pressure connection and the tank connection and in the other position, this connection is closed. This dual-valve embodiment is very advantageous since the total length of the IPGU can be significantly reduced.
The IPGU preferably has a tank conduit that connects the tank connection of the 3/3-way directional control valve to a tank line.
In another advantageous embodiment of the IPGU, it has a continuously adjustable 2/3-way directional control valve, which is equipped with a pump connection and a working connection, and a continuously adjustable 2/3-way tank valve, which is equipped with a pressure connection and a tank connection and whose pressure connection is connected to the working connection. In this case, the one 2/3-way directional control valve can be moved into a closed position and toward two working positions; in the working positions, a communication is opened between the pump connection and the working connection. The 2/3-way tank valve can also be moved into a closed position and toward two working positions; in the one working position, a throttled connection is produced between the pressure connection and tank connection and in the other, an unthrottled connection is produced between the pressure connection and the tank connection. The low number of inlets and outlets to the valve permits a very simple and therefore very inexpensive embodiment of the valve.
Both of the 2/3-way directional control valves or the two other 2/3-way and 3/3-way directional control valves are preferably matched to one another hydromechanically so that they are controlled synchronously and are each situated in the same position. As a result, they can have the same functional properties as the 3/5-way directional control valve.
In a dual-valve embodiment, both valves of the IPGU are preferably acted on in the closing direction by the force of a spring and by the maximum load pressure and are each acted on in the other direction by the pressure at their respective pressure connection. In a one-valve embodiment of the IPGU, it is likewise preferably acted on in the spring-prestressed closing direction by the maximum load pressure and is acted on in the other direction by the pressure at its respective pressure connection.
The spring arrangement that acts on the IPGU in the closing direction preferably has two springs, the second of which comes into effective engagement only after a predetermined partial stroke of the control piston.
The novel features which are considered as characteristic for the present invention are set forth in particular in the appended claims. The invention itself, however, both as to its construction and its method of operation, together with additional objects and advantages thereof, will be best understood from the following description of specific embodiments when read in connection with the accompanying drawings.
The control piston 48 of the directional control valve 24 and the control piston 50 of the directional control valve 30 are controlled by a preliminary control unit 52 or through manual actuation. By means of the manual actuation or actuation of the preliminary control unit 52, which adjusts the control pressure difference, the respective control piston 48, 50 is moved out of the closed position (0) shown in
The individual pressure governors 20, 26 are each acted on in the opening direction by the force of a pressure governor spring 56, 58 and by the load pressure at the respective consumer 10, 12. The respective pressure governor slider of each of the individual pressure governors 20, 26 is acted on in the closing direction by the pressure in the respective inlet line 16, 18 between the outlet of the respective individual pressure governor 20, 26 and the pressure inlet P of the subsequent directional control valve 24, 30. The respective directional control valve 24, 30 and the associated metering orifice, which is embodied by the respective directional control valve 24, 30, constitute a current regulator. The pressure drop via its metering orifice is kept constant independent of the load so that the quantity of pressure fluid flowing through the metering orifice depends solely on the opening cross section of the metering orifice.
According to
A power beyond connection 64 branches off from a pump line 14 between the pressure connection of the pump 4 and the pressure inlet connection P of the IPG 61. This power beyond connection 64 makes it possible to connect one or more additional hydraulic power beyond consumers 66, e.g. a self loading forage box or a potato harvester, to the mobile machine.
The power beyond consumers 66 can also be connected to the tank 6 via the tank line 54. The maximum load pressure of the power beyond consumers 66 is determined by means of a shuttle valve cascade and supplied via a control line 69 to the shuttle valve 68 in a control line 69. The maximum load pressure of the consumers 10, 12 is tapped by the shuttle valve 74 (see
The slider 70 of the IPG 61 is acted on in the closing direction by the force of a spring packet equipped with two springs 72, 73 and by the maximum load pressure of the two consumers 10, 12 (see
The spring packet, see
The slider 70 of the IPG 61 is acted on in the opening direction by the pressure in a control line 75, which the pump line 14 taps upstream of the IPG 61, between the power beyond connection 64 and the IPG 61. The inlet connection P of the IPG 61 has a pressure fluid connection to the pump line 14, while the working connection A of the IPG 61 is connected to the inlet line 16, 18 (see
In the closed position (0) of the IPG 61 shown in
The position of the slider 70 of the IPG 61 is detected by a travel sensor 78, whose output signal is transmitted to a control unit 80 that also controls the pump regulator 8.
The actuation of the pump regulator 8 by means of the control unit 80 will be described in greater detail with reference to
The respective target value is compared to an output signal yIPG of the travel sensor 78 and supplied to a regulator 84 in the control unit 80. The target value yIPGtarget1 is selected in such a way that when the power beyond consumer 66 is not connected or is not activated, a position in the region (a) of the slider 70 of the IPG 61 is considered to be the target value, whereas when the power beyond consumer 66 is connected and activated, the target value yIPGtarget2 is used to select a position in the region (b) of the slider 70 of the IPG 61. The output signals of the preliminary control unit 52 can likewise be supplied to the regulator 84 and can impinge on the regulating algorithm.
When the power beyond consumer 66 is not connected, the IPG 61, see
If upon activation of a power beyond consumer 66, the control unit 80 sets a pressure increase in the pump line 14, then the IPG 61 is moved further toward the working position (b) via the transition position (y), in which a residual volumetric flow likewise drains out via the tank connection T and the tank line 76. Even when the volumetric flow demand of the power beyond consumer 66 is high, both the consumers 10, 12 and the power beyond consumer 66 are supplied with a sufficient amount of pressure fluid, as long as the pump 6 is embodied in a corresponding fashion.
The hydraulic control system according to the first exemplary embodiment also assures that with an increasing load pressure of the power beyond consumer 66, this higher load pressure acts on the IPG 61 in the closing direction via the control line 69; the IPG 61 then reduces or adjusts the pressure fluid flow to the other consumers 10, 12, thus avoiding an undersupply of the power beyond consumer 66 and giving it priority.
As in the first exemplary embodiment, the slider 70 of the directional control valve 86 is acted on in the closing direction by the force of the spring packet equipped with the springs 72, 73 and by the maximum of the load pressures of the two consumers 10, 12 (see
The slider 92 of the tank valve 90 is prestressed in the closing direction by a spring 94 and by the maximum of the load pressures of the two consumers 10, 12 (see
In the closed position (0) of the directional control valve 86 shown in
The travel sensor 78 detects the position change of the directional control valve 86 and signals this to the control unit 80, which controls the pump 4 in accordance with the control concept from
The positions (a), (b), and (0) of the two valves 86, 90 are matched to one another hydromechanically. It is assumed initially that no power beyond consumer 66 is connected. The 3/3-way directional control valve 86 is moved from the closed position (0) toward the working position (a) when the pressure in the control line 75 acting on the slider 70 exceeds the maximum load pressure of the consumers 10, 12 in the control line 69 by the amount of the spring pressure produced by the spring force of the spring 72 (see
Upon activation of a power beyond consumer, if the joystick is used to set a pressure increase in the pump line 14, then the 3/3-way directional control valve 86 is moved further toward the working position (b); in these positions, the connection is then opened to the tank conduit 77. The correspondingly increased pressure in the control line 90 likewise moves the 2/3-way tank valve 90 further toward the working position (b), closing the connection to the tank 6 via the tank valve 90. These working positions (b) of the two valves 86, 90 consequently have the same function as the working positions (b) of the first exemplary embodiment from
This dual-valve embodiment of the IPGU 5 advantageously permits a short design.
The positions (a), (b), and (0) of the valves 86, 90 are matched to one another hydromechanically as in the second embodiment, see
The advantage of this third embodiment is the fact that the directional control valve 86 is very simply and inexpensively composed of a small number of connections.
In lieu of associating the travel sensor 78 with the directional control valve 86, it would also be conceivable to associate it with the tank valve 90, as a result of which the position control would take place by means of this latter valve.
The invention relates to a hydraulic control system for controlling at least one consumer that can be supplied with pressure fluid by means of a pump with an adjustable delivery quantity. In the pressure fluid flow path between the pump and at least one of the consumers, an inlet pressure governor unit is provided, which is able to open a connection to a tank. A power beyond connection for connecting the power beyond consumer branches off from a pressure fluid flow path between the pump and the inlet pressure governor unit. The inlet pressure governor unit is acted on in the closing direction by one of the load pressures of the consumers or of a power beyond consumer. In this inlet pressure governor unit, in a spring-prestressed position, the connection to the consumers is closed, while in another position, a connection to the tank is opened and in an additional position, a throttled connection to the tank is opened.
It will be understood that each of the elements described above, or two or more together, may also find a useful application in other types of constructions differing from the types described above.
While the invention has been illustrated and described as embodied in a hydraulic control system, it is not intended to be limited to the details shown, since various modifications and structural changes may be made without departing in any way from the spirit of the present invention.
Without further analysis, the foregoing will so fully reveal the gist of the present invention that others can, by applying current knowledge, readily adapt it for various applications without omitting features that, from the standpoint of prior art, fairly constitute essential characteristics of the generic or specific aspects of this invention.
Number | Date | Country | Kind |
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10 2007 038 707 | Aug 2007 | DE | national |
10 2007 039 770 | Aug 2007 | DE | national |
10 2007 045 802 | Sep 2007 | DE | national |
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Number | Date | Country |
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10 2006 008 940 | Aug 2007 | DE |
Number | Date | Country | |
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20090044527 A1 | Feb 2009 | US |