Patent Application
20060162545
This invention relates to an improvement in a hydraulic cylinder apparatus for driving a boom of heavy-duty machinery for construction, for example.
Conventionally, for example, as disclosed in Japanese unexamined patent publication 2002-21114, such a type of hydraulic cylinder apparatus is structured such that a hydraulic cylinder is connected to a flexible hose or the like provided for supplying and discharging hydraulic fluid and the flexible hose extends along a boom of the heavy-duty machine/vehicle or the like in such a way as to be movable in accordance with the movement of the boom or the like.
However, in such a hydraulic cylinder apparatus, if the flexible hose for supplying the hydraulic fluid to the hydraulic cylinder is damaged, leakage of the hydraulic fluid makes it impossible for the hydraulic cylinder to bear a load on the boom or the like of the heavy-duty machine/vehicle which thus causes a fall of the boom.
To prevent leakage of the oil for the hydraulic cylinder when the flexible hose is damaged, it is necessary to provide a check valve or the like to the hydraulic cylinder for the prevention of such a fall.
Alternatively, instead of having the flexible hose connected to the hydraulic cylinder, a possible idea is the use of metallic piping that is less liable to damage. However, because metallic piping has no flexibility, when the hydraulic cylinders produce relative displacement in accordance with deformation or movement of the boom, distortion may possibly occur in the metallic piping connecting each hydraulic cylinder with a control valve. In particular, in the case where two hydraulic cylinders are used to drive one boom and the metallic piping connected to one control valve is divided along the way into two branches connected respectively to the hydraulic cylinders, if relative displacement between the two hydraulic cylinders occurs, the level of distortion on the metallic piping is increased and thus a crack may possibly occur.
It is an object of the present invention to prevent to the utmost the occurrence of stress due to distortion on metallic piping connecting a hydraulic cylinder with a control valve.
It is also an object of the present invention to inhibit action of a high degree of distortion stress on metallic piping even when the metallic piping divided into branches along the way from a single control valve is connected to, particularly, a pair of hydraulic cylinders which are apt to produce relative displacement.
The present invention provides a hydraulic cylinder apparatus that is provided with: a pair of hydraulic cylinders which are coupled to a driven member, placed parallel to each other and extend/contract in synchronization with each other; a control valve which controls hydraulic fluid supplied to or discharged from the pair of the hydraulic cylinders; an elastic support mechanism which supports the control valve to each hydraulic cylinder between the pair of the hydraulic cylinders; metallic piping which connects the control valve with each of the pair of the hydraulic cylinders and leads the hydraulic fluid controlled by the control valve; and curved portions which are provided at some midpoints of the piping and flexibly deform in accordance with relative deformation of each of the pair of the hydraulic cylinders, whereby a difference in relative displacement of each of the pair of the hydraulic cylinders with respect to the control valve is absorbed.
Accordingly, in the present invention, the control valve and the pair of the hydraulic cylinders are connected by the use of metallic piping. Hence, high resistance to high pressure is ensured. Further, even when the pair of the hydraulic cylinders follow the movement or displacement in a direction in which the driven member is twisted, and thus produce relative displacement with each other, the difference in relative displacement between each of the pair of the hydraulic cylinders and the control valve is absorbed by means of elastic deformation produced in the elastic support mechanism and also of flexible deformation produced in each curved portion of the metallic piping. Thus, it is possible to reliably prevent the metallic piping from being damaged without action of any undue force on the metallic piping.
An embodiment according to the present invention will be described below with reference to the accompanying drawings.
As shown in
The machine/vehicle main-body 2 is equipped with a hydraulic pressure source unit, which is not shown in
The aforementioned paired hydraulic cylinders 10 are located on both sides of the boom 3 so as to hold it from the right and left sides. Each of the hydraulic cylinders 10 moves a piston rod 12 with respect to a cylinder tube 11 for the extension/contraction operation when hydraulic pressure is supplied to a piston which is not shown in the Figures. The base end of each cylinder tube 11 is coupled to the front portion of the machine/vehicle main-body 2 through a support shaft 13 in such a way as to be capable of being swung. The tip end of each piston rod 12 is coupled to the corresponding side of the boom 3 through a support shaft 14. Thus, the boom 3 turns upward when the hydraulic cylinder 10 extends, and turns downward when the hydraulic cylinder 10 contracts.
A control valve 20 is located between and attached to the two hydraulic cylinders 10 driving the boom 3. The hydraulic cylinders 10 are operated for extension/contraction in synchronization with each other by the hydraulic fluid which is supplied from and discharged to the hydraulic pressure source through the control valve 20.
As illustrated in
The base plate 60 is supported by being coupled to both the hydraulic tubes 11 via four elastic support mechanisms 50 which are located on the four corners thereof.
First, the elastic support mechanism 50 will be described. As illustrated in
The band 51 includes a pair of semi-ring-shaped band members 58 and 59, and a pair of bolts 49 for securely fastening respective ends of the band members 58 and 59 together. The band 51 is detachably wound on the outer peripheral face of the cylinder tube 11 of the hydraulic cylinder 10. The band member 58 is welded to a support arm 48. The bolt 53 is inserted into the support arm 48.
The bush 57 has a cylindrical-shaped tube portion 57a interposed between the sleeve 52 and the hole 56, and a disc-shaped flange portion 57b interposed between the support member 48 and the base plate 60. The tube portion 57a and the flange portion 57b are formed in one piece of elastic material such as rubber. Thereby, if relative displacement is produced between the two hydraulic cylinders 10, the displacement is absorbed so as to prevent deformation of the base plate 60.
The base plate 60 is attached to a rear face 60b which is a reverse side of the base plate 60 in the front-rear direction of the vehicle body. The base plate 60 serves the function of a protective member for preventing the control valve 20 from suffering the impact of an obstruction.
The control valve 20 and the pair of hydraulic cylinders are connected through metallic piping 30 and 40. The metallic piping 30 and the metallic piping 40 have a piping strength higher than that of a flexible hose or the like, and adequate resistance to high pressure.
With the control valve 20 as the center, the metallic piping 30 and the metallic piping 40 are in symmetrical formation with respect to the center line Q between the paired hydraulic cylinders 10 as shown in
The metallic piping 30 is provided for forming a connection between the control valve 20 and the hydraulic chamber of the piston rod of each hydraulic cylinder 10. The metallic piping 30 includes a single base pipe 32 connected via a connector 36 to the control valve 20, two L-shaped branch pipes 31 each connected via a connector 35 to the leading end of each cylinder tube 11, and a T-shaped connector 33 for connecting the base pipe 32 with the branch pipes 31.
The base pipe 32 extents such that the two ends thereof respectively connected to the connectors 33 and 36 are at right angles to each other to provide a curved portion 32a between the ends. The curved portion 32a flexibly deforms, whereby the difference in relative displacement of the base plate 60 with respect to each hydraulic cylinder 10 is absorbed.
Each of the L-shaped branch pipes 31 is composed of a pipe 31a extending along the cylinder tube 11, a pipe 31b extending at right angles to the cylinder tube 11, and a curved portion 31c connecting the pipe 31a and the pipe 31b. The curved portion 31c flexibly deforms, whereby the difference in relative displacement of each hydraulic cylinder 10 is absorbed.
In this connection, the curved portion 32a of the base pipe 32 and the curved portion 31c of the branch pipe 31 are both curved within an approximate right angle range and also on the surfaces forming right angles with each other. As a result of the foregoing, the absorption of distortion in three dimensional directions is achieved.
The metallic piping 4b is provided for forming a connection between the control valve 20 and the hydraulic chamber in the end of each hydraulic cylinder 10. The metallic piping 40 includes a single U-shaped base pipe 42 connected via a connector 46 to the control valve 20, two L-shaped branch pipes 41 each connected via a connector 45 to the base end of each cylinder tube 11, and a T-shaped connector 43 provided for connecting the base pipe 42 with the branch pipes 41.
The base pipe 42 has two ends 42b and 42c respectively connected to the connectors 43 and 46, and a curved portion 42a forming a connection between the ends 42b and 42c. In this case, the ends 42b and 42c of the U-shaped base pipe 42 extend parallel to each other on both sides of the base plate 60 so that the curved portion 42a is curved in an arc shape to form a U shape around the end of the base plate 60. The curbed portion 42a flexibly deforms, whereby the difference in relative displacement of the base plate 60 with respect to each hydraulic cylinder 10 is absorbed.
The branch pipe 41 is composed of a pipe 41a extending along the cylinder tube 11, a pipe 41b extending at right angles to the cylinder tube 11, and a curved portion 41c connecting the pipe 41a and the pipe 41b. The curved portion 41c flexibly deforms, whereby the difference in relative displacement of each hydraulic cylinder 10 is absorbed.
In this case, the curved portion 42a of the base pipe 42 and the curved portion 41c of the branch pipe 41 are also curved on the surfaces at right angles to each other. Thereby, absorption of distortion in three dimensional directions is achieved.
The control valve 20 is located closer to the end-side end 11b of each cylinder tube 11 than the piston-rod-side end 11a thereof. The portion of the metallic piping 30 close to the piston rod of the cylinder tube 11 is longer in pipe length than the portion of the metallic piping 40 close to the end of the cylinder tube 11.
As illustrated in the hydraulic circuit in
Likewise, the hydraulic cylinder 9 for driving the arm 4 is equipped with a control valve including four flow control valves 21b.
In the control valve 20, the degree of valve opening of each of the flow control valves 21a is controlled by a drive current sent from a control unit which is not shown in the Figures. Through this control, the amount of the hydraulic fluid supplied to or discharged from each of the hydraulic chambers of the hydraulic cylinders 10 is controlled to thereby adjust the speed of extension or contraction of the hydraulic cylinders 10. If each of the flow control valves 21a is fully closed or if the flow control valve that is connected to the hydraulic chamber of the hydraulic cylinder 10 under load is fully closed, outflow of the hydraulic fluid from the hydraulic cylinder 10 can be stopped to prevent the falling of the boom 3 due to the load.
In this case, out of the metallic piping 30 and the metallic piping 40 which connect the control valve 20 and the hydraulic cylinders 10, high pressure acts specially on the metallic piping 40. However, it is still possible for the metallic piping 40 to provide adequate resistance to pressure, unlike the case of a flexible tube.
In the foregoing structure, the operation will be described next.
The control valve 20 switches between supply and discharge of the hydraulic fluid to and from each hydraulic cylinder 10 to allow the hydraulic cylinders 10 to extend/contract in synchronization with each other, and also the control valve 20 serves the function as an emergency shutoff valve for holding the boom 3 in a lifted position to prevent its falling by means of stopping the outflow of the hydraulic fluid from the hydraulic cylinders 10.
The metallic piping 30 and the metallic piping 40 are used for forming a hydraulic pressure passage connecting the control valve 20 and each of the hydraulic chambers of the pair of hydraulic cylinders 10, thereby making it possible to ensure adequate strength to withstand high pressure.
However, since the metallic piping 30 and the metallic piping 40 have no elasticity as a flexible tube does, the metallic piping has a low capability of absorbing stress caused by deformation or distortion. In particular, the two hydraulic cylinders 10 driving the boom 3 produce relative displacement following the deformation or movement in the direction in which the boom 3 is twisted. Hence, distortion occurs in the metallic piping 30 and the metallic piping 40 connecting the control valve and each hydraulic cylinder 10. However, the difference in the relative displacement of the control valve 20 with respect to each hydraulic cylinder 10 is absorbed by elastic deformation of the bush 57 of each elastic support mechanism 50, and also by flexible deformation of the curved portions 31c and 32a of the metallic piping 30 on the surfaces at right angles to each other and flexible deformation of the curved portions 41c and 42a of the metallic piping 40 on the surfaces at right angles to each other. Thus, it is possible to prevent damage caused by distortion without the application of any undue force to the metallic piping 30 and the metallic piping 40.
Because the metallic. piping 40 has the curved portion 42a of the base pipe 42 semi-circularly curving around the base plate 60, the metallic piping 40 has a large amount of flexible deformability. Hence, the difference in relative displacement of the base plate 60 with respect to each hydraulic cylinder 10 is satisfactorily absorbed to make it possible to prevent breakage of the piping.
The relative displacement caused following the deformation or movement of the boom 3 is larger at the rod-side end 11a of the cylinder tube 11 located close to the boom than that at the end-side end 11b. Regardless of the large relative displacement, however, the warp angle occurring on the piping 30 is small and also the stress produced is low. This is because the control valve 20 is located closer to the end-side end 11b of each cylinder tube 11 than the rod-side end 11a, so that the metallic piping 30 is greater in pipe length than the metallic piping 40.
It is obvious that the present invention is not limited to the foregoing embodiment, and various changes can be made within the scope of the technical idea. For example, the control valve 20 is mounted on the base plate 60, but the control valve 20 can be supported directly by the elastic support mechanism 51.
The present invention is applicable as a hydraulic cylinder apparatus for industrial machinery.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2003-084903 | Mar 2003 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP04/04280 | 3/26/2004 | WO | 3/23/2005 |
