The present disclosure relates generally to a hydraulic cylinder, and more particularly, to a hydraulic cylinder having a piston-mounted bypass valve.
Hydraulic cylinders are used to affect movement of various machine components, for example to affect movement of a linkage member or a work tool relative to a machine frame. A hydraulic cylinder includes a piston positioned within a tube to define a rod-end and a head-end chamber therein. Selectively supplying high-pressure fluid to one of the rod-end and head-end chambers, while selectively communicating the other chamber with a low-pressure reservoir, affects relative movement of the piston within the tube and, thus, movement of the linkage member or work tool.
Often, two or more hydraulic cylinders are used in tandem to affect substantially the same relative movement between two components. For example, two hydraulic cylinders are commonly interconnected between a boom member or a blade of an earth-moving machine and the machine frame to simultaneously affect lifting of the boom member or tilting of the blade. During extension or retraction of the two hydraulic cylinders, one of the hydraulic cylinders can reach an end-of-stroke position (i.e., bottom out) before the other hydraulic cylinder. And, because both hydraulic cylinders receive pressurized fluid from a common source, the pressurized fluid supplied to the bottomed-out hydraulic cylinder, and the resulting pressure force acting on the piston of that hydraulic cylinder, can transfer a reactionary force to the boom member or blade, the machine frame, and/or the other hydraulic cylinder that can cause damage to the machine components.
One attempt to reduce the reactionary force described above is disclosed in U.S. Pat. No. 5,425,305 (the '305 patent) issued to Mauritz on Jun. 20, 1995. Specifically, the '305 patent describes a hydraulic piston disposed within a cylinder and having a bore therethrough that is spaced apart from and axially parallel to an axis of the piston. A tubular spool with closed ends and circular stops threadingly attached to each end is disposed within the bore, and has a length greater than the bore. The tubular spool has cross ports at each end that run perpendicularly to an axis of the spool. The cross ports are situated as close to the ends of the spool as possible. The cross ports intersect a hollow center of the spool and allow hydraulic oil to flow through the piston via the passage at the center of the spool when the valve is in an open position.
When working fluid is applied to a face of the piston of the '305 patent to move the piston, the working fluid forces the spool into the bore until one of the circular stops at the face of the piston abuts a seat and thereby stops fluid flow through the cross ports and the passage of the spool. As the piston approaches an end-of-stroke, the opposing circular stop engages an end cap of the cylinder and is urged together with the spool back through the bore of the piston to re-open the cross ports and the passage, thereby fluidly communicating opposing faces of the piston. By fluidly communicating the opposing faces of the piston, a buildup of pressure at the faces is reduced so as to reduce the reactionary force.
Although the spool-type relief valve of the '305 patent may help reduce the reactionary force of a hydraulic cylinder, it may be problematic. In particular, spool-type valves are known to have misalignment problems that can result in binding and damage of the spool. Further, spool-type valves are known to leak and have flow control difficulties. In addition, the valve of the '305 patent includes multiple separate internal parts that can reduce a durability of the valve while increase the costs thereof.
The disclosed hydraulic cylinder is directed to overcoming one or more of the problems set forth above and/or other problems of the prior art.
In one aspect, the present disclosure is directed to a hydraulic cylinder. The hydraulic cylinder may include a tube, and a piston disposed within the tube and having a bore passing through the piston. The hydraulic cylinder may also include a valve element disposed within the bore and having a length shorter than a length of the bore. The valve element may be mechanically movable to allow fluid flow through the bore, and hydraulically movable to inhibit fluid flow through the bore
In another aspect, the present disclosure is directed to another hydraulic cylinder. This hydraulic cylinder may include a tube, a piston disposed within the tube and having a first hydraulic surface and a second hydraulic surface disposed in general opposition to the first hydraulic surface, and a valve body disposed within the piston and having formed therein a bore and a passage fluidly communicating the first hydraulic surface with the second hydraulic surface. The hydraulic cylinder may also include a valve element disposed within the bore of the valve body and being movable from a first position at which fluid flow through the passage is inhibited, toward a second position at which fluid flow through the passage is allowed.
In yet another aspect, the present disclosure is directed to another hydraulic cylinder. This hydraulic cylinder may include a tube, and a piston disposed within the tube and having a first hydraulic surface, a second hydraulic surface disposed in general opposition to the first hydraulic surface, and a bore passing through the piston from the first hydraulic surface to the second hydraulic surface. The hydraulic cylinder may also include a poppet valve element disposed within the bore and having formed therein a passage fluidly communicating the first hydraulic surface with the second hydraulic surface. The poppet valve element may be movable from a first position at which fluid flow through the passage is inhibited, toward a second position at which fluid flow through the passage is allowed.
An exemplary disclosed hydraulic control system 10 is illustrated in
Hydraulic cylinder 12 may connect the linkage member and/or the work tool to a base frame (not shown) of the machine via a direct pivot, via a linkage system with hydraulic cylinder 12 forming a member in the linkage system, or in any other appropriate manner. As illustrated in
Tube 18 may be separated by piston assembly 20 to at least partially define a first or head-end chamber 22 and a second or rod-end chamber 24. First and second chambers 22, 24 may be selectively supplied with pressurized fluid from source 14 and selectively connected with a low-pressure reservoir 26 to cause piston assembly 20 to displace within tube 18, thereby changing an effective length of hydraulic cylinder 12. The expansion and retraction of hydraulic cylinder 12 may function to assist in moving the linkage member and/or the work tool.
Piston assembly 20 may include a first hydraulic surface 28 and a second hydraulic surface 30 disposed in opposition to first hydraulic surface 28. An imbalance of force caused by fluid pressure acting on first and second hydraulic surfaces 28, 30 may result in movement of piston assembly 20 within tube 18. For example, a force on first hydraulic surface 28 being greater than a force on second hydraulic surface 30 may cause piston assembly 20 to displace and increase the effective length of hydraulic cylinder 12 (i.e., to extend piston assembly 20 from tube 18). Similarly, when a force on second hydraulic surface 30 is greater than a force on first hydraulic surface 28, piston assembly 20 may retract into tube 18 and decrease the effective length of hydraulic cylinder 12. A flow rate of fluid into and out of first and second chambers 28 and 30 may relate to a velocity of hydraulic cylinder 12, while a pressure of the fluid in contact with first and second hydraulic surfaces 28 and 30 may relate to an actuation force of hydraulic cylinder 12.
During the retracting and extending movements of hydraulic cylinder 12, piston assembly 20 may move from a first end-of-stroke position corresponding to full retraction within tube 18, through a mid-stroke position, to a second end-of stroke position corresponding to full extension from tube 18. And, to help reduce collisions of piston assembly 20 with tube 18 at the end-of-stroke positions and/or to help reduce hydraulic instabilities (e.g., undesired reactionary forces) within systems having multiple fluidly-interconnected hydraulic cylinders 12, each hydraulic cylinder 12 may include one or more piston-mounted bypass valves 32. Bypass valves 32 may be mechanically actuated at the end-of-stroke positions to selectively communicate fluid between first and second chambers 22, 24, and hydraulically returned to a flow-blocking state at the mid-stroke position of piston assembly 20 to inhibit fluid communication between first and second chambers 22, 24.
As shown in
Valve element 34 may be mechanically moved to the second position when piston assembly 20 nears an end-of-stroke position, and hydraulically moved to the first and third positions when piston assembly 20 is away from the end-of-stroke positions. Specifically, as piston assembly 20 nears an end-of-stroke position, rod portion 36 of one of bypass valves 32 may engage an end of tube 18, thereby mechanically moving the associated valve element 34 to the second position as piston assembly 20 continues travel toward the end-of-stroke position. Similarly, when piston assembly 20 nears the end-of-stroke position in the opposite travel direction, rod portion 36 of the other bypass valve 32 located within the same piston assembly 20 may engage an opposing end of tube 18, thereby mechanically moving the associated valve element 34 to the second position. When in the second position, fluid from a high-pressure of piston assembly 20 may pass to a low-pressure side of piston assembly 20 via passage 38. When piston assembly 20 moves away from the end-of-stroke positions, valve element 34 may be hydraulically moved to one of the first and third positions, thereby inhibiting fluid flow through passage 38. Operation of piston assembly 20 and valve element 34 with respect to
In the embodiment of
In one example, spool portion 48 may include geometry configured to align valve element 34 within valve body 40 and thereby minimize the likelihood of binding. Specifically, spool portion 48 may include a plurality of annular grooves 56 located along its length. When pressurized fluid is applied to either first or second hydraulic surfaces 28, 30 and enters valve body 40 (referring to
An alternative embodiment of bypass valve 32 is illustrated in
Bypass valves 32 may be retained within piston assembly 20 by any means known in the art. For example, an annular ring-shaped face plate (not shown) may be applied to either of first and second hydraulic surfaces 28, 30 to retain bypass valve 32 within bore 42 of piston assembly 20. The face plate may be bolted to piston assembly 20, may be threadingly received within a corresponding recess of piston assembly 20, may be pressed or welded into place, or may be retained in any similar manner. Alternatively, a single circular face plate or plug may be associated with each individual bypass valve 32 and retained in a similar manner to that described above. In other examples, bypass valve 32 may threadingly engage bore 42, be pressed into bore 42, and/or held within bore 42 by way of a retention clip (e.g., a C-clip). It is contemplated that many other ways of retaining bypass valve 32 may be implemented, if desired.
The disclosed hydraulic cylinder may be applicable to any apparatus where mechanical impact and/or fluid instability (e.g., reactionary forces) is important. In particular, the disclosed hydraulic cylinder may help reduce mechanical impact and/or fluid instability by selectively allowing fluid from a highly-pressurized chamber to bypass piston assembly 20 and enter a low-pressure chamber at an end-of-stroke position of piston assembly 20. This bypassing of fluid may help reduce piston force at the end-of-stroke position, and reduce the reactionary force in an associated fluid circuit created by the end-of stroke movement. The operation of hydraulic cylinder 12 will now be explained.
With reference to
Pressurized fluid from source 14 may be introduced into second chamber 24 of hydraulic cylinder 12, while fluid from first chamber 22 may be drained to low-pressure reservoir 26 to create a force differential across piston assembly 20 that causes piston assembly 20 to retract and decrease the effective length of hydraulic cylinder 12 (i.e., that causes piston assembly 20 to move to the right with respect to
As piston assembly 20 continues to retract into tube 18 (i.e., as piston assembly 20 continues to move to the right with respect to
Reverse operation of hydraulic cylinder 12 (i.e., extending movement of piston assembly 20) may be mirrored with respect to the description provided above, and may be visualized through the right-most, lower-middle, and left-most images of
Several benefits may be associated with the disclosed hydraulic cylinder. For example, because bypass valve 32 may incorporate poppet geometry to control fluid flow, leakage of bypass valve 32 may by low and flow control thereof high. Further, because of annular grooves 56, spool portion 48 may have reduced likelihood of misalignment relative to bore 42, resulting in improved reliability of hydraulic cylinder 12. In addition, because bypass valve 32 may utilize only a single moving component, the durability of hydraulic cylinder 12 may be high.
It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed hydraulic cylinder. Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of the disclosed hydraulic cylinder. It is intended that the specification and examples be considered as exemplary only, with a true scope being indicated by the following claims and their equivalents.