The invention relates to a hydraulic actuator having a housing, a chamber which is arranged or formed in the housing and in which a piston is movably mounted and divides the chamber into a flexion chamber and an extension chamber, a channel for hydraulic fluid leads from each of the flexion chamber and the extension chamber into the housing in order to produce a fluidic connection between the flexion chamber and the extension chamber, wherein at least one valve is arranged in the fluidic connection.
Hydraulic actuators are used in particular in orthopedic devices such as orthoses, prostheses or wheelchairs. They can either be configured as passive actuators and act as pure dampers or stops; alternatively, active actuators are known which are coupled with an energy store or drive in order to allow a housing to be displaced relative to a piston rod or to a drive element. Hydraulic actuators can be configured as linear actuators or rotary actuators. Hydraulic actuators have a hydraulic chamber which is filled with a hydraulic fluid, in particular an oil. The chamber within a housing is divided by a piston into an extension chamber and a flexion chamber, the volume of which can be changed. If the piston is moved, displaced in the case of a linear hydraulic system, pivoted in the case of a rotary hydraulic system, in one direction or another, the pressure level in one of the chambers is increased and the pressure level in the opposite chamber is reduced. In order to make a movement possible at all, there is a fluidic connection between the flexion chamber and the extension chamber. In the fluidic connection, which can be configured as hydraulic channels in the housing or via external lines, a volume exchange of the hydraulic fluid takes place between the chambers. A throttle valve or a control valve can be arranged in the fluidic connections, via which valve the flow resistance from the extension chamber into the flexion chamber and back can be changed. A movement resistance is provided via the setting of the flow resistance, so that, for example when the hydraulic actuator is configured as a damper in a prosthetic joint or orthotic joint, the flexion resistance and/or extension resistance can be changed.
The complex construction of the hydraulic damper with a large number of channels which are arranged in the housing and into which valves must be inserted is a problem.
The object of the present invention is to provide a solution for a stable hydraulic actuator which can be produced in a simplified manner.
According to the invention, this object is achieved by a hydraulic actuator having the features of the main claim and also by a valve block and a screw having the features of the further independent claims. Advantageous embodiments and further developments of the invention are given in the dependent claims, the description and also the figures.
The hydraulic actuator according to the invention having a housing, a chamber which is arranged or formed in the housing and in which a piston is movably mounted and divides the chamber into a flexion chamber and an extension chamber, wherein a channel for hydraulic fluid leads from each of the flexion chamber and the extension chamber into the housing in order to produce a fluidic connection between the flexion chamber and the extension chamber, and at least one valve is arranged in the fluidic connection, provides that the channels lead out of the housing to a valve block in which the at least one valve is arranged and fluidically coupled with the channels, wherein the valve block is connected to the housing.
The channels which are formed or arranged in the housing and which open into the extension chamber or the flexion chamber form part of the fluidic connection in order to allow hydraulic fluid to be conducted from the flexion chamber into the extension chamber and vice versa when the piston moves inside the chamber. The channels lead out of the housing into a valve block in which channels are likewise arranged or formed, wherein the at least one valve is arranged in these flow channels which are arranged or formed in the valve block. By arranging the at least one valve in the valve block, which is connected to the housing, production of the hydraulic actuator is simplified since fewer channels have to be incorporated in the housing wall and in particular smaller channels can be incorporated, since no valves that occupy a larger space than the channels have to be accommodated inside these channels. As a result, the load distribution inside the housing, in particular the housing wall, is equalized, the stresses in the housing are reduced, and it is possible to produce narrower housing walls and narrower housings overall, which can more easily be accommodated in the device in question, for example an orthopedic device in the form of an orthosis, prosthesis or wheelchair. The hydraulic actuator becomes more mechanically robust as a result of the construction, with increased strength as compared with the conventional constructions.
By manufacturing the valve block as a separate component and arranging it on the housing, modular manufacture can be achieved. Moreover, changes at or in the valve block can more easily be implemented. Modifications can more easily be realized, and a modular system can be established in which multiple housing base bodies can be combined with multiple valve blocks in order to be able to assemble different production series.
The valve block is advantageously detachably fixed to the housing in order to facilitate variation and mounting. Moreover, the detachable fixing of the valve block to the housing facilitates maintenance and improves the possibilities of repair.
In a further development of the invention it is provided that at least two control valves and at least two non-return valves are arranged in the valve block in order, within the context of a star architecture of the channels inside the valve block, to be able to influence the flow directions as desired and in addition provide adjustable flow resistances both in the case of extension and in the case of flexion.
A further development of the invention provides that a compensation volume is arranged in the valve block and/or in the housing, which is advantageous in particular when the hydraulic actuator is configured as a linear hydraulic system with a piston and a piston rod. By means of the piston rod, the volume which can be filled with the hydraulic fluid changes according to the position of the piston inside the chamber. In order to be able to hold the excess hydraulic fluid within the hydraulic system when the piston and the piston rod are driven into the chamber, the compensation volume is preferably arranged in the valve block, in order to minimize the housing volume and be able, where possible, to provide inside the valve block all the mechanical systems, adjusting devices and optionally pressure devices for providing a pressure on the hydraulic fluid inside the compensation volume in order that, when the piston rod is moved out of the chamber, the hydraulic fluid is pushed in again. In an embodiment of the invention it is provided that the compensation volume or a further compensation volume is arranged in the housing, for example as part of a chamber.
In an embodiment of the invention, flow channels are arranged in the valve block, all of which flow channels can be fluidically coupled with one another. The fluidic coupling of all the flow channels creates a central point or flow central point at which all the channels that conduct the fluid meet. The meeting point of the flow channels makes it possible to reduce the number of flow channels, since all the valves can be coupled with one another. Moreover, by a suitable arrangement of control valves and non-return valves, all the necessary resistance modifications can be carried out in a simple manner.
A further development of the invention provides that all the flow channels in the valve block are fluidically coupled with a bore. Via the bore, the fluidic connection of all the flow channels is ensured in a simple and reliable manner.
In an embodiment of the invention there is inserted in the bore a screw having connecting channels which connect the flow channels to one another. The connecting channels within the screw preferably connect the flow channels which lead to the channels of the flexion chamber and extension chamber and also to the compensation volume. The valve block can be fixed to the housing via the screw, so that the screw not only produces the mechanical connection of the valve block to the housing but also establishes the hydraulic connection between the extension chamber and the flexion chamber and also the valves and the compensation volume. The screw can be the star point or the meeting point of all the flow channels or can form a meeting point at which all the channels arranged or formed inside the valve block are fluidically coupled with one another. The channels can divide or come together on the path from an inlet into the valve block to an outlet out of the valve block, likewise there can be provided in one or in multiple channels a stop valve which blocks a passage in one flow direction but permits a passage in the other flow direction. Alternatively, the screw can be connected to that meeting point or star point via a flow channel, for example a low-pressure channel. By configuring the screw as a mechanical and hydraulic connection between the housing and the valve block, the overall size both of the valve block and of the housing of the hydraulic actuator can be made smaller, since the complexity of the housing and also of the valve block is reduced.
In the valve block there can be formed a connection for a channel from each of the flexion chamber and the extension chamber, wherein this connection can be configured as a channel or bore which is arranged correspondingly to the respective channel from the flexion chamber or extension chamber when the valve block is mounted on the housing. The connection can divide into two flow channels, of which one is provided with an adjustable throttle valve and the other with a non-return valve. Accordingly, at least four flow channels are arranged inside the valve block, of which in each case two converge to a connection and lead to the channel which leads to the extension chamber or flexion chamber. Accordingly, flow channels branch in pairs from the respective connection, in which flow channels there are arranged servo valves and non-return valves and which lead to the common flow point or star point in which the screw with connecting channels corresponding to the flow channels can be arranged.
A throttle valve is located upstream, in the inflow direction, of the coupling point of the flow channels or the star point at which the flow channels meet, so that the coupling point or the star point is subjected only to hydraulic fluid that has already passed through the throttle valve. It is thereby ensured that, in the case of a throttle valve that is not fully open, only a reduced pressure prevails at the coupling point and flow can take place from the high-pressure side to the low-pressure side.
In order to produce minimal mechanical disturbance in the housing, it is provided in a variant of the invention that exactly two channels lead from the housing, one from the extension chamber and one from the flexion chamber. In principle, the channels can lead out at any desired point of the housing where the valve block can easily be fastened, preferably the valve block is arranged on the end face of the housing, since particularly simple mounting can be achieved here owing to the smooth-faced contact of the valve block with the end face when the piston and the cylinder are round.
The hydraulic actuator is preferably configured as a linear hydraulic actuator with a cylindrical chamber and a piston mounted therein in a longitudinally displaceable manner and a piston rod guided out of the housing.
The invention relates likewise to a valve block for fastening to a hydraulic actuator, wherein at least one valve is arranged in the valve block and can be fluidically coupled with channels from the housing, and the valve block can be connected to the housing.
In a further development of the invention, the valve block is configured as described above.
The invention relates further to a screw having connecting channels which connect together flow channels inside the valve block.
An exemplary embodiment of the invention will be explained in greater detail hereinbelow with reference to the accompanying figures, in which:
Inside the valve block 60, the flow channels 63, 64, 65, 66 lead to a bore 68 or a star point at which all the flow channels 63, 64, 65, 66 come together inside the valve block 60 and establish a fluidic connection with one another. Inside the valve block 60 there is also formed a compensation volume 70, which is necessary to compensate for volume fluctuations. The compensation volume 70 is fluidically coupled with the bore 68 or the star point of the flow channels 63, 64, 65, 66, 67 via a flow channel 67.
From the interface of the valve block 60 to the bore 68 or the fluidic star point, control valves 51, 52 and non-return valves 53, 54 are arranged in the separate flow channels 63, 64, 65, 66. From the flexion chamber 21, a first flow channel 63 leads via a first control valve 51 to the common bore 68, as does a second flow channel 64 which is equipped with a first spring-loaded non-return valve 53. The first non-return valve 53 blocks a fluid passage from the flexion chamber 21 in the direction towards the common bore 68 and also to the extension chamber 22. Accordingly, in the event of flexion or when the piston 30 is driven into the chamber 20 in order to reduce the volume within the flexion chamber 21, the whole of the hydraulic fluid must pass through the first control valve 51 before it is conducted via the common bore 68 or the star point to the compensation volume 70 or to the control valves 52, 54 which are arranged as a mirror image. The second control valve 52 and the second non-return valve 54 are connected via flow channels 65, 66 to the channel 42 which leads to the extension chamber 22. From the common bore 68 or the fluidic star point 68, a flow channel leads via the second control valve 52 to the extension chamber 22 and a further flow channel 66, in which the second spring-loaded non-return valve 54 is arranged, leads to the extension chamber 22 or the channels inside the housing 10 which lead to the channel 42 to the extension chamber 22. The two non-return valves 53, 54 are coupled with one another and with the common bore 68 via a connecting channel. Alternatively, the flow channels 64, 66 inside the valve block 60 that are associated with the non-return valves 53, 54 are conducted separately to the common bore 68 or the fluidic star point. The non-return valves 53, 54 block a high-pressure line to the common hydraulic star point 68 and permit a flow into a low-pressure chamber from the star point 68 only once a control valve 51, 52 on the high pressure side has been passed.
The common bore 68 does not have to be a cylindrical bore; the important factor is that a point or a fluidic space is formed at which all the low-pressure lines meet.
High-pressure lines are the lines or flow channels into which hydraulic fluid is pushed directly from the respective chamber; low-pressure lines are those channels that are located after a control valve 51, 52 or a non-return valve 53, 54, when seen in the flow direction, and lead either to the star point 68, the compensation volume 70 or to the particular low-pressure chamber into which the hydraulic fluid flows.
In the case of an opposite movement, which is shown in
By a combination of mechanical fixing of the valve block 60 at or in the housing 10 and a fluidic connection of all the channels in the screw 80, the overall size of the hydraulic actuator is made smaller. Moreover, the complexity of the cylinder with the housing 10 and the piston 30 located therein is greatly reduced. Only two channels 41, 42 lead out of the housing 10 and conduct the hydraulic fluid into the valve block 60, in which the control valves 51, 52, the non-return valves 53, 54 and the compensation volume 70 are arranged.
An alternative application example is shown in
Number | Date | Country | Kind |
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10 2018 103 884.4 | Feb 2018 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2019/054223 | 2/20/2019 | WO | 00 |