Hydraulic pumps and motors are used predominantly in industry when mechanical actuation is desired to convert hydraulic pressure and flow into torque and angular (rotation). Examples of hydraulic application can be in braking systems, propulsion systems (e.g. automotive, drilling) as well as in electrical energy generation systems (e.g. windmills). Other common uses of hydraulic devices as a direct drive system can be in drilling rigs, winches and crane drives, wheel motors for vehicles, cranes, and excavators, conveyor and feeder drives, mixer and agitator drives, roll mills, drum drives for digesters, kilns, trench cutters, high-powered lawn trimmers, and plastic injection machines. Further, hydraulic pumps, motors, can be combined into hydraulic drive systems, for example one or more hydraulic pumps coupled to one or more hydraulic motors constituting a hydraulic transmission.
Due to currently available configurations, there exists disadvantages with hydraulic devices when operated in systems exhibiting dynamic variation fluid flow requirements. For example, the torque requirements of a load in a hydraulic system can dynamically change, such that the hydraulic device must instantaneously react to the changing flow conditions dictated by the dynamic change in the torque.
Further, in currently available configurations of hydraulic devices, there exists decreased operational efficiencies due to blowby fluid that does not perform any useful work and is instead simply returned to tank via a return line, for example. There is a need to increase efficiencies of hydraulic devices, in particular in providing one or more systems to utilize case fluid to perform useful work. The ability to utilize case fluid to perform useful work can contribute to increasing the operational efficiency of the hydraulic device.
It is an object of the present invention to provide a hydraulic device to obviate or mitigate at least some of the above presented disadvantages.
A first aspect provided is a hydraulic device comprising: a housing having an inlet for receiving hydraulic fluid and an outlet for outputting the hydraulic fluid, the housing having a case area for holding case fluid; a primary cylinder positioned in the housing along a first reciprocation axis, the primary cylinder in fluid communication with the inlet for receiving the hydraulic fluid on a primary intake stroke and in fluid communication with the outlet for ejecting the hydraulic fluid on a primary exhaust stroke; a primary piston positioned for a first reciprocal motion within the primary cylinder along the first reciprocation axis, the primary piston having a first end exposed to the hydraulic fluid and a second end coupled to an actuator; the actuator for driving the second end to cause the first reciprocal motion for inducing said ejecting of the hydraulic fluid, the actuator mounted on a shaft; a drain cylinder positioned in the housing along a second reciprocation axis; a case inlet for receiving the case fluid, the case inlet located in the case area and fluidly coupled to the drain cylinder; a case outlet for outputting the case fluid, the case outlet fluidly coupled to the drain cylinder; a drain piston positioned for a second reciprocal motion within the drain cylinder along the second reciprocation axis, the drain piston having a third end exposed to the case fluid in the drain cylinder and a fourth end coupled to the actuator; wherein a portion of the hydraulic fluid becomes the case fluid when the portion enters the case area and the second reciprocal motion causes the case fluid to be transferred from the case inlet to the case outlet.
A second aspect provided is a method for operating a hydraulic device including a housing with a case area for holding case fluid, the hydraulic device coupled to a hydraulic fluid reservoir containing hydraulic fluid, the method comprising the steps of: rotating an actuator, the actuator coupled to a primary piston and a drain piston; using the actuator to operate the primary piston within a primary cylinder of the housing in a first reciprocal motion, the primary cylinder receiving the hydraulic fluid on a primary intake stroke and ejecting the hydraulic fluid on a primary exhaust stroke; using the actuator to operate the drain piston within a drain cylinder of the housing in a second reciprocal motion, the drain cylinder receiving the case fluid on a case intake stoke and outputting the case fluid on a case exhaust stroke; wherein a portion of the hydraulic fluid becomes the case fluid when the portion enters the case area and the second reciprocal motion causes the case fluid to be transferred from the case inlet to the case outlet.
A further aspect provided is a hydraulic device comprising: a housing having an inlet for receiving hydraulic fluid and an outlet for outputting the hydraulic fluid, the housing having a case area for holding case fluid; a primary cylinder positioned in the housing along a first reciprocation axis, the primary cylinder having an input in fluid communication with the inlet for receiving the hydraulic fluid on a primary intake stroke and an output in fluid communication with the outlet for ejecting the hydraulic fluid on a primary exhaust stroke; a primary piston positioned for a first reciprocal motion within the primary cylinder along the first reciprocation axis, the primary piston having a first end exposed to the hydraulic fluid and a second end coupled to an actuator; the actuator being driven by the second end via the first reciprocal motion, the actuator mounted on the shaft such that the shaft is rotated by the actuator; a drain cylinder positioned in the housing along a second reciprocation axis; a case inlet for receiving the case fluid, the case inlet located in the case area and fluidly coupled to the drain cylinder; a case outlet for outputting the case fluid, the case outlet fluidly coupled to the drain cylinder; a drain piston positioned for a second reciprocal motion within the drain cylinder along the second reciprocation axis, the drain piston having a third end exposed to the case fluid in the drain cylinder and a fourth end coupled to the actuator; wherein a portion of the hydraulic fluid becomes the case fluid when the portion enters the case area and the second reciprocal motion causes the case fluid to be transferred from the case inlet to the case outlet.
A further aspect provided is a method for operating a hydraulic device including a housing with a case area for holding case fluid, the hydraulic device coupled to a hydraulic fluid reservoir containing hydraulic fluid, the method comprising the steps of: operating the primary piston within a primary cylinder of the housing in a first reciprocal motion, the primary cylinder receiving the hydraulic fluid on a primary intake stroke and ejecting the hydraulic fluid on a primary exhaust stroke; driving an actuator by the first reciprocal motion, the actuator coupled to the primary piston, the actuator mounted on a shaft such that said driving causes rotation of the shaft; operating the drain piston within a drain cylinder of the housing in a second reciprocal motion facilitated by said rotating, the drain cylinder receiving the case fluid on a case intake stoke and outputting the case fluid on a case exhaust stroke, the drain piston coupled to the actuator; wherein a portion of the hydraulic fluid becomes the case fluid when the portion enters the case area and the second reciprocal motion causes the case fluid to be transferred from the case inlet to the case outlet.
The foregoing and other aspects will now be described by way of example only with reference to the attached drawings, in which:
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The case drain cylinder 330 has an inlet/outlet port 400 positioned between an inlet/outlet passage port 335 and a case drain piston bore volume 395. Thus any case fluid 391 drawn by the case drain piston 330 (e.g. during an intake stroke of the case drain piston 320 due to the bias of the spring 325), out of the case area 390, travels from the inlet well 380 through the inlet check valve 375 and then along the inlet passage 365 and into the bore volume 395 via the inlet/outlet port 400.
On the downward (e.g. exhaust) stroke of the case drain piston 320, any resident case fluid 391 in the bore volume 395 is pushed through the inlet/outlet port 400 and into the inlet/outlet passage 335. As the case fluid 391 continues to fill the inlet/outlet passage 335, case fluid enters inlet port 340 of outlet check valve 360 and thus exits outlet port 355. Any case fluid 391 exiting the outlet port 355 thus enters an outlet passage 350 and is directed to the outlet port 345 of the case drain housing 396. Referring to
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In view of the above, the hydraulic device 10 (operating by example as a pump) can utilize the housing 300,396 having the inlet 421 for receiving the hydraulic fluid 411 and the outlet 426 for outputting the hydraulic fluid 411, such that the housing 300 has the case area 390 for holding the case fluid 391. Any hydraulic fluid 411 bypassing (e.g. travelling between the main piston 305 and the walls of the main cylinder 306) the main piston 305 (e.g. when travelling between the inlet 421 and the outlet 426) enters the case area 390 and becomes the case fluid 391. The hydraulic device 10 further has the primary (e.g. main) cylinder 306 positioned in the housing 300 along a first reciprocation axis 301, the primary cylinder 306 having the input 421 in fluid communication with the inlet line 415 for receiving the hydraulic fluid 411 on a primary intake stroke and an output 426 in fluid communication with the outlet/return line 426 for ejecting the hydraulic fluid 411 from the housing 300 on a primary exhaust stroke. The primary cylinder 306 has the primary (e.g. main) piston 305 positioned for a first reciprocal motion within the primary cylinder 306 along the first reciprocation axis 301, the primary piston 305 having a first end 305a exposed to the hydraulic fluid 411 and a second end 305b coupled to the actuator surface 310a (see
In view of the above, the hydraulic device 10 (operating by example as a motor) can utilize the housing 300,396 having the inlet 421 for receiving the hydraulic fluid 411 and the outlet 426 for outputting the hydraulic fluid 411, such that the housing 300 has the case area 390 for holding the case fluid 391. Any hydraulic fluid 411 bypassing (e.g. travelling between the main piston 305 and the walls of the main cylinder 306) the main piston 305 (when travelling between the inlet 421 and the outlet 426) enters the case area 390 and becomes the case fluid 391. The hydraulic device 10 further has the primary (e.g. main) cylinder 306 positioned in the housing 300 along a first reciprocation axis 301, the primary cylinder 306 having the input 421 in fluid communication with the inlet line 415 for receiving the hydraulic fluid 411 on a primary intake stroke and an output 426 in fluid communication with the outlet/return line 426 for ejecting the hydraulic fluid 411 from the housing 300 on a primary exhaust stroke. The primary cylinder 306 has the primary (e.g. main) piston 305 positioned for a first reciprocal motion within the primary cylinder 306 along the first reciprocation axis 301, the primary piston 305 having a first end 305a exposed to the hydraulic fluid 411 and a second end 305b coupled to the actuator surface 310a (see
The present disclosure claims priority to U.S. Provisional Patent Application No. 63/608,338 filed Dec. 11, 2023, the entire contents of which are incorporated herein by reference.
Number | Date | Country | |
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63608338 | Dec 2023 | US |