Patent Application
20180023269
The invention concerns a hydraulically constructed device with possibility of adding a quick change unit, for mounting between an earthmoving machine and a tool, such as an excavating implement like a shovel (see
The known devices of this kind are characterized in that they transform forces in a housing which are passed on to the device, where the forces create the motion in the mounted tool, which means that the tool can be tilted, rotated, placed in motion by the operator from the driver's control panel when it is connected to the earthmoving machine's hydraulic system.
It is known from patent U.S. Pat. No. 5,242,258 that the housing is constructed with spiral splines and constructed with spiral splines on the inside and outside of the piston, and there are likewise spiral splines on the outside of the main axle. The spiral splines serve the purpose of transferring the force as the piston moves back and forth from the housing via the spiral splines on the outside of the piston to the spiral splines on the inside of the piston, thereby causing the main axle to rotate. In this type of device, it is the cut splines which convert the forces from movement to rotation. The cut splines are limited in size, since it is difficult to create large splines in the fabrication process. At the same time, the cut splines are subjected to a greater degree of wear. Furthermore, the splines are a fixed part of the construction. This means that already at relative slight wear, the ability to absorb the forces transmitted from the earthmoving machine is substantially decreased, so that the load rating of the splines is reduced with wear. Furthermore, the splines are not a replaceable wearing part, which means that this type of device is costly to maintain and has a short lifetime.
From patent US20100095720 A1 it is known that the main axle is constructed like a two-sided displacement cylinder. At the middle of the main axle there is mounted a cylindrical slide rail which secures the bottom of the device to the main axle. At the other side of the main axle is mounted a slide with spiral shaped track. The angled track has contact with the fixed part of the device, on which there is likewise a spiral shaped track. This means that when the main axle is moved back and forth by the hydraulic oil, the force from the cylindrical slide rail is taken via the main axle to the slide rail with the angled track, which acts on the fixed part of the device and the device seesaws. This type of design of the device is vulnerable to extreme loads, so that one part of its design is that a double hydraulic brake is mounted on the device which locks the device when it is not in use.
The issue with this type of device is that all forces are transmitted via a main axle which has a cross bore, and thus is not very robust to the large stresses to which it is subjected from the earthmoving machine. Meanwhile, there has been an attempt to remedy this problem by using hydraulic brakes in the ends of the device, here, both ends. But this design makes the product needlessly complex, which increases the number of wearing parts while at the same time subjecting the structure to needless stress. These are elements in the structure which shorten the lifetime of the devices and make them hard to work with.
From patent US2011/0154920A1 it is known that the housing construction has one cylindrical half part and the other half part is elliptical. The cylindrical part of the housing is used as a bearing housing for the rotation and the elliptical part of the housing is used as a cylindrical wall for the main piston. The piston is configured as an ellipse. The elliptical part of the housing constitutes the cylindrical part of the device.
Since the cylinder head is elliptical, it is able to transfer the forces from the device's fixed part via the spiral splines on the device's main axle. In this type of device, all forces are transmitted via the elliptical housing to an elliptical piston. Which means, in this design, that there are enormous forces on the housing's wall. This loading means that the cylinder housing and the cylinder walls are subjected to a somewhat greater degree of wear than other devices. The needless stresses increase the number of wearing parts and give the device a short lifetime.
From patent KR20020065878A/Aug. 14, 2002 it is known that the forces in the housing are converted by rollers to certain spiral tracks. Because all forces are converted by rollers, there is a very slight contact surface between roller and slide, which limits the strength of the forces which the device can sustain. Furthermore, one drawback of this design is that, when subjected to rather high loading, the rollers become deformed and marks are left behind in the passageways which make the device defective, so that this design is very fragile and not suitable to being mounted on an earthmoving machine.
It is a clear drawback that the known designs are characterized either in having many wearing parts as a fixed part of the design and which cannot be replaced, which shortens the quality and lifetime of the device, makes it vulnerable to wear, and quickly lowers the load rating of the device, and/or having a complicated design which cannot optimally utilize the forces, and/or which creates a needless stress on wearing parts, or creates a relatively awkward and large and vulnerable product with low flexibility that makes maintenance and possible applications more difficult, in terms of weight, ability to make optimal use of the forces, number of wearing parts and installation height.
The invention provides a device of the kind mentioned in the introduction, where the design of the invention ensures that the load bearing ability is not diminished during use and/or by wear, which is the case with similar existing devices. The invention accomplishes a lower installation height, the wearing parts are replaceable, and a substantially more simple design, which also consists of fewer parts and which achieves a significantly lower total weight, which also makes it easier to handle in a situation of use. Furthermore, the design of the invention strengthens the device in that the forces to which it is exposed have a sole purpose and parts are not exposed needlessly to forces or loads when this provides no utility, and also the invention ensures that the forces do not needlessly damage wearing parts, which directly affects the device's lifetime.
This is accomplished according to the invention in a device of the kind mentioned at the outset and characterized in that the device is composed of a slide which consists of external keyways in which loose keys are in movement and wherein the housing is constructed with more than one axle which is placed through the slide and wherein the slide is movable as a result of at least one key/slot connection between at least one main axle and slide.
This directly contributes to a device which, besides the aforesaid qualities, is much more flexible and user-friendly as compared to existing devices.
The invention is mounted on the earthmoving machine and connected to its hydraulic system. The fixed part of the device is mounted on the earthmoving machine. The main axles are secured to the fixed part. The main axles are placed through the slide, and because there is more than one axle doing the steering, the main axles lock the slide so that it does not start to rotate. On the slide's outside there are spiral keyways, and in these keyways slide replaceable loose keys or similar loose guides. The loose keys are fixed in the device's housing with fitting bolts. The hydraulic hoses are mounted on the device in the device's main bearings. When the hydraulic oil is taken to the front end or rear end of the slide, the slide is forced in forward or backward motion, respectively. Since the slide is guided on the main axles and the loose keys are guided to the housing, the device gradually rotates to the left or right, respectively, determined by the operator from the earthmoving machine's control panel.
With external spiral keyways and loose keys one achieves a higher and stronger key and slot connection which provides a stronger structure and a wear-resistant product as compared to existing devices of similar kind, which are characterized in that they have cut splines. What is more, with this design of keys and slots one achieves a unique greater height, which means it is not exposed to the same degree of reduction in ability to take up the forces in tandem with wear, as compared to existing solutions with conical splines, for example. Furthermore, a unique feature of the design is that it consists of more than one main axle. With the use of several main axles, the device achieves the unique property that the main axles have the function of both binding the structure together and taking up rotation forces. It is uniquely different from earlier designs and this invention eliminates awkward, complicated and/or heavy designs. For example, this design eliminates the need for a keyway or spline assembly. What is more, this design with the main axles form and placement achieves a full engagement, the load rating is constant and not affected by the placement of the slide, and the main axles lock the slide in such a way that it can only move forward and back. The invention of this combination achieves an overall unique product with a design which is significantly more simple, robust, consisting of fewer wearing parts and having replaceable wearing parts, with a low installation height, and not passing on any needless force actions.
The invention concerns a hydraulic device for mounting between an earthmoving machine and a tool, where the main axles are surrounded by a housing and where the housing contains more than one main axle. The housing and the main axles rotate about the same center lines, wherein on the main axles, at either side of the housing, there is an end flange and a fixation device consisting of, for example, a clamping plate, and which is part of the device's fixed part, while the end flange is part of the device's movable part. The clamping plate is fastened to the fixed part by main bearings and the main axles run through the main bearings and are fastened to the device's fixed part. Furthermore, the device comprises a slide between the main axles' outer diameter and the housing's inner diameter, wherein the slide is axially movable as a result of a coupling to an axle which is placed off-center or several axles which are placed axially through the slide, and wherein furthermore on the outside of the slide there are a plurality of spiral slots with a conformation corresponding to a plurality of loose keys, wherein the loose keys with the help of a plurality of fitting bolts, lock pins, bolts, or welding together are connected to the housing and wherein there are hydraulic channels and hydraulic supply and drain lines in the main axles or in the housing.
The spiral slots on the outside of the slide have a conformation in both extent and cross section that corresponds to at least one loose key. The loose keys can have the configuration of a cylinder, a sphere, or a plurality of rounded or curved edges/surfaces. And the loose key or keys have a top side, a bottom side, and at least four edges/surfaces, where the top side and the bottom side are curved and where at least two of the sides are perpendicular to the curved top side and the curved bottom side and have a plurality of holes in the top side along the center line of the loose key or keys. Furthermore, the loose keys can be replaceable.
Moreover, the hydraulic device can optionally comprise a quick change unit.
The invention shall be explained more closely below, making reference to the drawings, where
The following is a list of designations of the elements of the device, whose numbering is used in the aforementioned figures.
The device is outfitted with bushings (1) for bolts used in the mounting on the earthmoving machine's arm. The device's fixed part (11) consists of beams (2).
Between the device's beams (2) is fastened the clamping plate (3). On the clamping plate (3), both the main axles (4) and the main bearings (14) are fastened. The clamping plate (3) is controlled together with the main bearings (14) by means of the guide bushings (15). This constitutes the fixed part (11).
The device is constructed around a housing (10) through which the main axles (4) run. The main axles create the connection between the slide (6) and the fixed part of the device (11), and through which are conducted the forces from the fixed part to the movable part (12). Hydraulic supply lines (5) are led through the main bearings (14).
Through the main axles (4), the forces are conducted to the slide (6). The slide functions like a piston head, which also has the function of conducting the forces from the main axles (4) to the loose keys (9). The loose keys (9) are fixed with fitting bolts (7). The fitting bolts are mounted in the housing (10) and create the connection between the housing and the loose keys (9). The loose keys are configured so as to adapt to the passageways in the slide (6) and can move therein, whether round, spherical, curved, spiral or the like. Moreover, the loose keys are configured and mounted so that they become a replaceable wearing part. The device has a quick change unit (8) which is secured to the device's movable part (12). The quick change unit consists of a hydraulic piston which is connected to the earthmoving machine's hydraulic system, and which thereby presses forward a plurality of locking keys (13) and can fix the excavating implement to the quick change unit. In this way, the operator can switch between excavating implements from the earthmoving machine's control panel.
| Number | Date | Country | Kind |
|---|---|---|---|
| PA 2015 00098 | Feb 2015 | DK | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/DK2016/050047 | 2/18/2016 | WO | 00 |
