Patent Grant
7895833
This invention relates to a hydraulic drive system mounted on a construction machine such as a hydraulic excavator to permit a combined operation of plural hydraulic cylinders.
There have conventionally been proposed hydraulic control systems, each of which is mounted on a hydraulic excavator and has a main hydraulic pump and a boom cylinder and arm cylinder as a first hydraulic cylinder and second hydraulic cylinder driven by pressure oil delivered from the main hydraulic pump. This conventional art is provided with a directional control valve for a boom as a first directional control valve for controlling a flow of pressure oil to be fed from the main hydraulic pump to the boom cylinder, a directional control valve for an arm as a second directional control valve for controlling a flow of pressure oil to be fed from the main hydraulic pump to the arm cylinder, a boom control device as a first control device for selectively controlling the directional control valve for the boom, and an arm control device as a second control device for performing a switching control of the directional control valve for the arm, and is also provided with a communication control means for communicating a rod chamber of the boom cylinder and a bottom chamber of the arm cylinder with each other when a bottom pressure of the arm cylinder has increased to a high pressure equal to or higher than a predetermined pressure. (see, for example, JP-A-2002-339907).
When the bottom pressure of an arm cylinder has become high as a result of digging work or the like of earth in a combined boom-arm operation performed by feeding pressure oil to both of a bottom chamber of a boom cylinder and a bottom chamber of the arm cylinder, the above-described conventional art can effectively use pressure oil in a rod chamber of the boom cylinder, which was conventionally drained, for an acceleration of the arm cylinder in its extending direction, and can realize an improvement in the efficiency of the work.
In some work, however, the bottom pressure of the arm cylinder may not become high upon performing a combined boom-arm operation as in work involving a crowding operation of a bucket in the air. Even in such work, it is desired to realize an acceleration of the arm cylinder, that is, a second hydraulic cylinder.
With a view to meeting the above-describe desire, the present invention has as an object the provision of a hydraulic drive system which, in a combined operation to be performed by feeding pressure oil to both of bottom combers of a first hydraulic cylinder and second hydraulic cylinder, can effectively use pressure oil in a rod chamber of the first hydraulic cylinder, which was conventionally drained into a reservoir, irrespective of the level of a bottom pressure in the second hydraulic cylinder.
To achieve the above-described object, the present invention is characterized in that, in a hydraulic drive system provided with a main hydraulic pump, a first hydraulic cylinder and second hydraulic cylinder driven by pressure oil delivered from the main hydraulic pump, a first directional control valve for controlling a flow of pressure oil to be fed from the main hydraulic pump to the first hydraulic cylinder, a second directional control valve for controlling a flow of pressure oil to be fed from the main hydraulic pump to the second hydraulic cylinder, a first control device for selectively controlling the first directional control valve, and a second control device for selectively controlling the second directional control valve, the hydraulic drive system is provided with a communication control means for communicating a rod chamber of the first hydraulic cylinder and a bottom chamber of the second hydraulic cylinder with each other when a stroke of the second control device has increased to at least a predetermined amount.
According to the present invention constructed as described above, when the stroke of the second control device has increased to at least the predetermined amount upon performing a combined operation of these first hydraulic cylinder and second hydraulic cylinder by controlling the first control device and second control device to switch the first directional control valve and second directional control valve and feeding pressure oil from the main hydraulic pump to the bottom chambers of the first hydraulic cylinder and second hydraulic cylinder via the first directional control valve and second directional control valve, respectively, the communication control means is actuated to feed the pressure oil in a rod chamber of the first hydraulic cylinder to the bottom chamber of the second hydraulic cylinder. Described specifically, the pressure oil delivered from the main hydraulic pump and fed via the second directional control valve and the pressure oil fed from the rod chamber of the first hydraulic cylinder are combined and fed to the bottom chamber of the second hydraulic cylinder, and as a result, an acceleration can be achieved in the extending direction of the second hydraulic cylinder irrespective of the level of pressure oil in the bottom chamber of the second hydraulic cylinder. As described above, the pressure oil in the rod chamber of the first hydraulic cylinder, which was conventionally drained into the reservoir, can be effectively used for the selective acceleration of the second hydraulic cylinder.
The present invention can also be characterized in that in the above-described invention, the communication control means may comprise a communication line capable of communicating the rod chamber of the first hydraulic cylinder and the bottom chamber of the second hydraulic cylinder with each other, a check valve arranged on the communication line to prevent a flow of pressure oil from the bottom chamber of the second hydraulic cylinder toward the rod chamber of the first hydraulic cylinder, and a selector valve for feeding pressure oil in the rod chamber of the first hydraulic cylinder to the bottom chamber of the second hydraulic cylinder via the communication line.
According to the present invention constructed as described immediately above, when the stroke of the second control device has increased to at least the predetermined amount upon performing a combined operation of these first hydraulic cylinder and second hydraulic cylinder by feeding pressure oil from the main hydraulic pump to the bottom chambers of the first hydraulic cylinder and second hydraulic cylinder, respectively, the selector valve is switched to maintain the communication line in a communicating state, and as a result, the pressure oil in the rod chamber of the first hydraulic cylinder is fed to the bottom chamber of the second hydraulic cylinder via the communication line and check valve. Described specifically, the pressure oil fed to the bottom chamber of the second hydraulic cylinder via the second directional control valve and the pressure oil fed from the rod chamber of the first hydraulic cylinder are combined and fed to the bottom chamber of the second hydraulic cylinder, and as a result, an acceleration can be achieved in the extending direction of the second hydraulic cylinder.
When the stroke of the second control device is so small that it does not reach the predetermined amount upon performing a combined operation of the first hydraulic cylinder and second hydraulic cylinder as mentioned above, the selector valve is held to communicate the communication line with the reservoir, and a result, the pressure oil in the rod chamber of the first hydraulic cylinder is drained into the reservoir. In this case, to the bottom chamber of the second hydraulic cylinder, pressure oil is fed only via the second directional control valve so that no acceleration is achieved in the extending direction of the second hydraulic cylinder.
The present invention can also be characterized in that in the above-described invention, the selector valve may include a variable restrictor.
According to the present invention constructed as described immediately above, the opening of the variable restrictor included in the selector valve changes depending upon the stroke of the second control device. Described specifically, when the stroke of the second control device is relatively small although it is equal to or greater than the predetermined amount, the opening of the variable restrictor in the selector valve becomes smaller so that the flow rate of pressure oil from the rod chamber of the first hydraulic cylinder, which is to be fed to the communication line via the variable restrictor, is reduced. When the stroke of the second control device is equal to or greater than the predetermined amount and is relatively large, on the other hand, the opening of the variable restrictor in the selector valve becomes large so that the flow rate of pressure oil from the rod chamber of the first hydraulic cylinder, which is to be fed to the communication line via the variable restrictor, can be increased.
The present invention can also be characterized that the above-described invention may further comprise a branch line connected at an end thereof to a main line, which connects the first directional control valve and the rod chamber of the first hydraulic cylinder with each other, and at an opposite end thereof to the selector valve.
According to the present invention constructed as described immediately above, when the stroke of the second control device has increased to at least the predetermined amount upon performing a combined operation of these first hydraulic cylinder and second hydraulic cylinder, the pressure oil in the rod chamber of the first hydraulic cylinder is fed to the bottom chamber of the second hydraulic cylinder from the communication line without going through the first directional control valve. It is, therefore, possible to reduce a pressure loss compared with feeding the pressure oil through the first directional control valve insofar as the diameter of the branch line is set sufficiently large.
The present invention can also be characterized in that the above-described invention may further comprise a stroke detector for detecting a stroke of the second control device and outputting an electrical signal, and a controller for outputting, responsive to the signal outputted from the stroke detector, a control signal to selectively control the selector valve.
According to the present invention constructed as described immediately above, when it is detected by the stroke detector that the stroke of the second control device has increased to at least the predetermined amount, the electrical signal outputted from the stroke detector is inputted to the controller. As a result, a control signal for switching the selector valve is outputted from the controller so that the selector valve is switched to maintain the communication line in the communicating state. The pressure oil in the rod chamber of the first hydraulic cylinder is, therefore, fed to the bottom chamber of the second hydraulic cylinder via the communication line and check valve.
The present invention can also be characterized in that in the above-described invention, the controller may include a function generator for outputting a value which becomes gradually greater as the stroke of the second control device increases.
According to the present invention constructed as described immediately above, a value which becomes gradually greater as the stroke of the second control device increases is determined at the function generator, and a control signal corresponding to the thus-determined value is outputted from the controller to control the amount of switching of the selector valve. It is, therefore, possible to control the speed of the second hydraulic cylinder which is in a state accelerated corresponding to the stroke of the second control device.
The present invention can also be characterized in that in the above-described invention, the selector valve may be a pilot-controlled selector valve, and the hydraulic drive system may be provided with an electric-hydraulic converter for outputting a control pressure corresponding to the control signal outputted from the controller and a control line communicating the electric-hydraulic converter and the pilot-controlled selector valve with each other.
According to the present invention constructed as described immediately above, when a control signal outputted from the controller is fed to the electric-hydraulic converter, a pilot pressure corresponding to the value of the control signal is applied from the electric-hydraulic converter to the control chamber of the pilot-controlled selector valve via the control line so that the amount of switching of the selector valve is controlled depending upon the level of the pilot pressure.
The present invention can also be characterized in that in the above-described invention, the first hydraulic cylinder and second hydraulic cylinder may comprise a boom cylinder and arm cylinder, respectively, the first directional control valve and second directional control valve may comprise a center-bypass-type, directional control valve for a boom and directional control valve for an arm, respectively, and the first control device and second control device may comprise a boom control device and arm control device, respectively.
According to the present invention constructed as described immediately above, when the stroke of the arm control device has increased to at least the predetermined amount upon performing a combined operation of the boom cylinder and arm cylinder by controlling the boom control device and arm control device to switch the directional control valve for the boom and the directional control valve for the arm and feeding pressure oil from the main hydraulic pump to the bottom chambers of these boom cylinder and arm cylinder via the directional control valve for the boom and the directional control valve for the arm, that is, upon performing a combined operation of boom raising and arm crowding, the communication control means is actuated such that the pressure oil in the rod chamber of the boom cylinder is fed to the bottom chamber of the arm cylinder. Described specifically, the pressure oil delivered from the main hydraulic pump and fed via the directional control valve for the arm and the pressure oil fed from the rod chamber of the boom cylinder are combined and fed to the bottom chamber of the arm cylinder, and as a result, an acceleration in the extending direction of the arm cylinder, that is, an acceleration in arm crowding can be realized.
According to the invention constructed as described immediately above, upon performing a combined operation by feeding oil pressure to the bottom chambers of the first hydraulic cylinder and second hydraulic cylinder, respectively, the pressure oil in the rod chamber of the first hydraulic cylinder, which was conventionally drained into the reservoir, can be effectively used depending upon the stroke of the second control device, which controls the second hydraulic cylinder, irrespective of the level of the bottom pressure of the second hydraulic cylinder, and compared with the conventional art, it is thus possible to perform more work with effective use of pressure oil.
Best modes for carrying out the hydraulic drive system according to the present invention will hereinafter be described based on the drawings.
Not only the first embodiment shown in
The first embodiment is also provided with an engine 20, a main hydraulic pump 21 and pilot pump 22 driven by the engine 20, a first directional control valve for controlling a flow of pressure oil to be fed to the boom cylinder 6, i.e., a center-bypass-type directional control valve 23 for the boom, a second directional control valve for controlling a flow of pressure oil to be fed to the arm cylinder 7, i.e., a center-bypass-type directional control valve 24 for the arm. Also provided are a first control device for selectively controlling the directional control valve 23 for the boom, i.e., a boom control device 25 and a second control device for selectively controlling the directional control valve 24 for the arm, i.e., an arm control device 26.
Lines 27,28 are connected to a delivery line of the main hydraulic pump 21, the directional control valve 24 for the arm is arranged on the line 27, and the directional control valve 23 for the boom is arranged on the line 28.
The directional control valve 23 for the boom and the bottom chamber 6a of the boom cylinder 6 are connected via a main line 29a, while the directional control valve 23 for the boom and the rod chamber 6b of the boom cylinder 6 are connected via a main line 29b. The directional control valve 24 for the arm and the bottom chamber 7a of the arm cylinder 7 are connected via a main line 30a, while the directional control valve 24 for the arm and the rod chamber 7b of the arm cylinder 7 are connected via a main line 30b.
The boom control device 25 and arm control device 26 are composed, for example, of pilot control devices which produce pilot pressures, and are connected to the pilot pump 22. Further, the boom control device 25 is connected to control chambers of the directional control valve 23 for the boom via pilot lines 25a, 25b, respectively, while the arm control device 26 is connected to control chambers of the directional control valve 24 for the arm via pilot lines 26a, 26b, respectively.
This first embodiment is provided with a communication control means for communicating the rod chamber 6b of the boom cylinder 6, which makes up the first hydraulic cylinder, and the bottom chamber 7a of the arm cylinder 7, which makes up the second hydraulic cylinder, with each other especially when the stroke of the arm control device as the second control device has increased to a predetermined amount S or greater.
As shown by way of example in
Also arranged are a line 46 connected at an end thereof to the part of the communication line 40 located on an upstream side of the check valve 41 and at an opposite end thereof to a reservoir 43, and a pilot-controlled check valve 47 arranged on the line 46 such that responsive to a predetermined control of the boom control device as the first control device, for example, an operation to feed pressure oil to the pilot line 25b to perform boom lowering, the line 46 is opened. The above-described pilot line 25b and pilot-controlled check valve 47 are connected together by a control line 48.
In the first embodiment constructed as described above, combined operations of the boom cylinder 6 and the arm cylinder 7 are performed as will be described hereinafter.
[Combined Operation of Boom Raising and Arm Crowding]
When the boom control device 25 is controlled to feed a pilot pressure to the pilot line 25a such that the directional control valve 23 for the boom is switched into the left position as shown in
During the above-described combined operation, the pilot line 25b of the boom operating system is not fed with the pilot pressure, and remains under the same pressure as the reservoir pressure. Therefore, the control line 48 takes the reservoir pressure so that the pilot-controlled check valve 47 remains in a closed position to prevent communication between the communication line 40 and the reservoir 43 via the line 46.
In a state that the stroke of the arm control device 26 is smaller than the predetermined amount S, the force of an arm pilot pressure corresponding to the is smaller than the spring force of the selector valve 52, and therefore, this selector valve 52 is held in the right position shown in
When the stroke of the arm control device 26 increases to the predetermined amount S or greater from such a state as described above, the force produced by an arm pilot pressure guided corresponding to the stroke via the control line 52a becomes greater than the spring force of the selector valve 52 so that the selector valve 52 tends to be switched toward the left position in
[Combined Operation of Boom Lowering and Arm Crowding]
When the boom control device 25 is controlled to feed a pilot pressure to the pilot line 25b such that the directional control valve 23 for the boom is switched into the right position shown in
As the pilot pressure is being fed to the pilot line 25b in the boom operating system during such a combined operation, a control pressure is guided into the control line 48 so that the pilot-controlled check valve 47 is operated to open the line 46. As a result, the part of the communication line 40 on the upstream side of the selector valve 52 is brought into communication with the reservoir 43.
When the stroke of the second control device 26 increases to the predetermined amount S or greater, the selector valve 52 tends to be switched toward the left position in
In this state, the pressure oil in the bottom chamber 6a of the boom cylinder 6 is returned to the reservoir 43 via the main line 29a and the directional control valve 23 for the boom. The pressure oil in the bottom chamber 6a of the boom cylinder 6 is, therefore, not fed to the bottom chamber 7a of the arm cylinder 7 via the communication line 40 so that no acceleration is performed in arm crowding.
Upon performing a combined operation including arm dumping in which pressure oil is fed to the rod chamber 7b of the arm cylinder 7, the bottom chamber 7a of the arm cylinder 7 is brought into communication with the reservoir 43. No pressure is, therefore, developed in the communication line 40 so that no acceleration of the arm cylinder 7 is performed.
In the first embodiment constructed as described above, during a combined operation of boom raising and arm crowding, the pressure oil in the rod chamber 6a of the boom cylinder 6 can be combined to the bottom chamber 7a of the arm cylinder 7 as a result of a control of the second control device 26 irrespective of the level of the bottom pressure in the arm cylinder 7. This makes it possible to effectively use the pressure oil in the rod chamber 6a of the boom cylinder 6, the pressure oil having heretofore been simply drained into the reservoir 43, for the acceleration of the arm cylinder 7 and hence, to achieve an improvement in the efficiency of the work. It is possible to improve the efficiency of work, for example, not only in digging work of earth that the pressure in the bottom chamber 7a of the arm cylinder 7 becomes higher but also in work by a crowding control of a bucket in the air that the pressure in the bottom chamber 7a of the arm cylinder 7 becomes lower. As a result, it is possible to accelerate any work that can effectively use the pressure oil in the rod chamber 6a of the boom cylinder 6.
Even when the stroke of the arm control device 26 is the predetermined amount S or greater, an acceleration of the arm cylinder 7, in other words, an acceleration of the operating speed of arm crowding can be reduced by opening the pilot-controlled check valve 47 when boom lowering which requires retraction of the boom cylinder 6 is performed. It is, therefore, possible to continue the desired working performance by combined operations of boom lowering and arm crowding.
This second embodiment is provided with a branch line 56, which is connected at an end thereof to the main line 29b communicating the directional control valve 23 for the boom and the rod chamber 6b of the boom cylinder 6 with each other, and at an opposite end thereof to a selector valve 64 which constitutes the communication control means. The selector valve 64 has a variable restrictor 64a, is arranged on a reservoir line 42, and is interposed at a point of connection between the branch line 56 and the communication line 40.
The second embodiment is also provided with a bypass line 61, a pilot-controlled check valve 62 arranged on the bypass line 61, and a control line 63 connected at an end thereof to the pilot line 25b in the boom control system and at an opposite end thereof to the pilot-controlled check valve 62. The bypass line 61 communicates a part of the reservoir line 42, said part being located on an upstream side of the selector valve 64, and another part of the reservoir line 42, said part being located on a downstream side of the selector valve 64, with each other.
A control chamber, which is arranged opposite a spring case of the selector valve 64, and the pilot line 26a in the arm control system, are connected with each other by a control line 64b. Further, the control chamber, which is arranged opposite the spring case of the selector valve 64, and the pilot line 25a in the boom control system, are connected with each other by a control line 65. The remaining construction is similar to that in the above-described first embodiment.
In this second embodiment, where the stroke of the boom control device 25 is relatively small when upon performing a combined operation of boom raising and arm crowding, the stroke of the arm control device 26 has increased to the predetermined amount S or greater and the selector valve 64 is about to be switched into the right position, a control pressure to be fed to the control chamber of the selector valve 64 via the pilot line 25a and control line 65 as a result of the control of the boom control device 25 is relatively low, and as a result, the amount of switching of the selector valve 64 is small, the opening of the variable restrictor 64a included in the selector valve 64 becomes relatively small. Through this reduced opening, the pressure oil in the rod chamber 6b of the boom cylinder 6 can be fed at a relatively low flow rate to the bottom chamber 7a of the arm cylinder 7 via the branch line 56, the variable restrictor 64a of the selector valve 64, the check valve 41 and the communication line 40. As a consequence, the speed of the arm cylinder 7 which is in an accelerated state can be made relatively slow.
Where the stroke of the boom control device 25 is relatively large, the control pressure to be fed to the control chamber of the selector valve 64 via the control line 65 as a result of the control of the boom control device 25 becomes higher, and as a result, the opening of the variable restrictor 64a in the selector valve 64 becomes large. Through this enlarged opening, the pressure oil in the rod chamber 6b of the boom cylinder 6 can be fed at a high flow rate to the bottom chamber 7a of the arm cylinder 7. As a consequence, the speed of the arm cylinder 7 which is in an accelerated state can be made still faster.
When upon performing a combined operation of boom lowering and arm crowding, the stroke of the arm control device 26 has increased to the predetermined amount S or greater and the selector valve 64 becomes prone to be switched into the right position in
Even when during such a combined operation of boom lowering and arm crowding, the stroke of the arm control device 26 has increased to the predetermined amount S or greater and the selector valve 64 tends to be switched into the right position in
According to the second embodiment constructed as described above, the pressure oil in the rod chamber 6a of the boom cylinder 6, as in the above-described first embodiment, can be combined into the bottom chamber 7a of the arm cylinder 7 irrespective of the level of the bottom pressure of the arm cylinder 7 as a result of a control of the second control device 26 upon performing a combined operation of boom raising and arm crowding. In particular, it is also possible to control the flow rate through the communication line, that is, the acceleration of the arm cylinder 7 by relying upon the stroke of the boom control device 25 which controls the boom cylinder 6.
When the stroke of the arm control device 26 has increased to the predetermined amount S or greater in the combined operation of the boom raising and arm crowding, the pressure oil in the rod chamber 6b of the boom cylinder 6 is fed from the communication line 40 to the bottom chamber 7a of the arm cylinder 7 via the branch line 56, that is, without going through the directional control valve 23 for the boom. Compared with the feeding of the pressure oil through the directional control valve 23 for the boom, it is, therefore, possible to reduce the pressure loss and hence, the energy loss provided that the diameter of the branch line 56 is set sufficiently large.
The third embodiment shown in these
According to the third embodiment constructed as described above, especially when upon performing a combined operation of boom raising and arm crowding, the boom control device 25 is controlled to feed a pilot pressure to the pilot line 25a and to switch the directional control valve 23 into the left position and the arm control device 26 is controlled to feed a pilot pressure to the pilot line 26a and to switch the directional control valve 24 for the arm into the left position, as illustrated in
During this combined operation, the pilot pressure is not fed to the pilot line 25b in the boom control system so that the pilot line 25b is brought to the reservoir pressure. Accordingly, the control line 48 is brought to the reservoir pressure, the pilot-controlled check valve 47 is maintained in a closed state, and the communication of the communication line 40 with the reservoir 43 via the line 46 is prevented.
When the stroke of the arm control device 26 is smaller than the predetermined amount S, the signal value detected by the arm pilot pressure detector 67 is small so that the signal value outputted from the function generator 68a of the controller 68 shown in
When the stroke of the arm control device 26 has increased to the predetermined amount S or greater in the above state, the signal value detected by the arm pilot pressure detector 67 becomes large so that the signal value outputted from the function generator 68a of the controller 68 depicted in
In the third embodiment constructed as described above, as in the above-described first embodiment shown in
Corresponding to the stroke of the arm control device 26, this third embodiment can also achieve an acceleration of the arm cylinder 7 based on the function relation in the function generator 68a of the controller 68 so that in conformity with the operator's control sensation, the arm cylinder 7 can be smoothly accelerated to perform an arm crowding operation.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2003-290485 | Aug 2003 | JP | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP2004/011564 | 8/5/2004 | WO | 00 | 5/16/2008 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2005/015029 | 2/17/2005 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 5797310 | Casey et al. | Aug 1998 | A |
| 6389953 | Altman et al. | May 2002 | B1 |
| 6898932 | Kajita | May 2005 | B2 |
| 7059237 | Ioku et al. | Jun 2006 | B2 |
| 7127888 | Kajita et al. | Oct 2006 | B2 |
| 7434394 | Ishikawa et al. | Oct 2008 | B2 |
| Number | Date | Country |
|---|---|---|
| 55-119838 | Sep 1980 | JP |
| 60-179504 | Sep 1985 | JP |
| 60-208610 | Oct 1985 | JP |
| 05-209423 | Aug 1993 | JP |
| 2002-031104 | Jan 2002 | JP |
| 2002-339907 | Nov 2002 | JP |
| 2003-120604 | Apr 2003 | JP |
| 2003-184814 | Jul 2003 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20080223205 A1 | Sep 2008 | US |
