This disclosure relates to a hydraulic drive system for an operation table.
Operation tables, including both surgical tables and surgical beds, are capable of adjusting operating positions in order to expose the surgery field and ensure a successful surgery. Electro-hydraulic operation tables may be driven by an electro-hydraulic system, where an oil cylinder may be controlled to make reciprocating movement by hydraulic directional valves to enable various actions of the electro-hydraulic operation tables.
In one aspect, a hydraulic drive system for an operation table is provided, where the system is provided with a first working state and a second working state, the two states being switchable with each other. The hydraulic drive system may include an oil supply device, an oil return device and at least one hydraulic cylinder circuit component. Each hydraulic cylinder circuit component may include a hydraulic cylinder, a first two-position, two-way electromagnetic directional valve and a second two-position, two-way electromagnetic directional valve. The hydraulic cylinder may include a first chamber without a piston rod and a second chamber with a piston rod disposed therein. A first port of the first two-position, two-way electromagnetic directional valve is connected with the first chamber through a first flow pass, and a first port of the second two-position, two-way electromagnetic directional valve is connected with the second chamber through a second flow pass. In the first working state, the oil supply device may be connected to a second port of the first two-position, two-way electromagnetic directional valve, and the oil return device may be connected to a second port of the second two-position, two-way electromagnetic directional valve, such that the piston rod in the second chamber may extend outwards. In the second working state, the oil supply device may be connected to the second port of the second two-position, two-way electromagnetic directional valve, and the oil return device may be connected to the second port of the first two-position, two-way electromagnetic directional valve, such that the piston rod in the second chamber may retract inwards.
In the first working state, hydraulic oil may be provided from the oil supply device to the first chamber through the first two-position, two-way electromagnetic directional valve, and returned back from the second chamber to the oil return device through the second two-position, two-way electromagnetic directional valve. In the second working state, hydraulic oil may be provided from the oil supply device to the second chamber through the second two-position, two-way electromagnetic directional valve, and returned back from the first chamber to the oil return device through the first two-position, two-way electromagnetic directional valve.
In some embodiments, each hydraulic cylinder circuit component may correspond to one of multiple actions of an operation table. The multiple actions of the operation table may be controlled in combination through on-off control of the first and second two-position, two-way electromagnetic directional valves of each hydraulic cylinder circuit component.
In some embodiments, the oil supply device may be a unidirectional hydraulic pump, where the first working state and the second working state are switched by a third directional valve. In one embodiment, the unidirectional hydraulic pump, the oil return device, the first two-position, two-way electromagnetic directional valve and the second two-position, two-way electromagnetic directional valve are each connected with respective ports of the third directional valve.
In some embodiments, the oil supply device may be a bi-directional hydraulic pump that has two outlets. In the first working state, the hydraulic oil may be provided to the first two-position, two-way electromagnetic directional valve through one of the two outlets of the bi-directional hydraulic pump. In the second working state, the hydraulic oil may be provided to the second two-position, two-way electromagnetic directional valve through the other one of the two outlets of the bi-directional hydraulic pump.
The second port of the first two-position, two-way electromagnetic directional valve and the second port of the second two-position, two-way electromagnetic directional valve may be respectively connected with the oil return device through two return lines, and the two outlets of the bi-directional hydraulic pump may be respectively connected with the two oil return lines.
In some embodiments, a throttling device that may be used for flow regulation may be provided on both the first flow pass and the second flow pass. The throttling device may be, for example, a throttle bolt, a speed throttle valve or other devices which enable flow regulation, so as to regulate a movement speed of the piston rod and a movement speed of any action of the operation table.
In some embodiments, an overflow pass may be provided between the oil supply device and the oil return device, where an overflow valve may be provided in the overflow pass.
In some embodiments, both the first and second two-position, two-way electromagnetic directional valves may include an electromagnet, a valve element, a valve orifice and two ports (i.e., the first port and the second port described above). The valve element may have an open position and a closed position. At the open position, the electromagnet may be attached to the valve element, so that the valve element may leave the valve orifice and the two ports may be connected. At the closed position, the electromagnet may be detached from the valve element, so that the valve element may block the valve orifice and the two ports may be isolated, thereby shutting off the oil flow in both directions. Accordingly, the flow passes may be controlled to be opened or closed by the first and second two-position, two-way electromagnetic directional valves. Here, both directions may be, for example, a direction from one port (e.g., the first port) to the other port (e.g., the second port) and an opposite direction from said other port (e.g., the second port) to said port (e.g., the first port).
A unidirectional hydraulic pump and one three-position, four-way hydraulic directional valve may be used to control a hydraulic cylinder for reciprocating movement. A unidirectional hydraulic pump and one three-position, five-way hydraulic directional valve may be used to control a hydraulic cylinder for reciprocating movement. A unidirectional hydraulic pump and two two-position, three-way electromagnetic directional valves may be used to control a hydraulic cylinder for reciprocating movement. A unidirectional hydraulic pump and four two-position, two-way directional valves may be used to control a hydraulic cylinder for reciprocating movement. A unidirectional hydraulic pump and a hand-operated or foot-operated multiposition directional valve may be used to control a hydraulic cylinder for reciprocating movement. A hand pump or foot pump and a hand-operated or foot-operated multiposition directional valve may be used to control a hydraulic cylinder for reciprocating movement. A bi-directional hydraulic pump and a rotary directional valve may be used to control a hydraulic cylinder for reciprocating movement.
As shown in
The hydraulic drive system for the operation table may have two working states, referred to herein as a first working state and a second working state, where the first and second working states may be switched with each other.
In the first working state, the oil supply device 20 may be connected to a second port of the first two-position, two-way electromagnetic directional valve, i.e., the hydraulic oil may be provided from the oil supply device to the first chamber through the first two-position, two-way electromagnetic directional valve. Meanwhile, the oil return device may be connected to a second port of the second two-position, two-way electromagnetic directional valve, i.e., the hydraulic oil within the second chamber may flow into the oil return device 18 through the second two-position, two-way electromagnetic direction valve. Since the hydraulic oil enters the first chamber 2811 and flows out of the second chamber 2812, the piston rod 2813 in the second chamber 2812 may extend outwards.
In the second working state, the oil supply device 20 may be connected to the second port of the second two-position, two-way electromagnetic directional valve, i.e., the hydraulic oil may be provided from the oil supply device to the second chamber through the second two-position, two-way electromagnetic directional valve. Meanwhile, the oil return device may be connected to the second port of the first two-position, two-way electromagnetic directional valve, i.e., the hydraulic oil within the first chamber may flow into the oil return device 18 through the first two-position, two-way electromagnetic direction valve. Since the hydraulic oil enters the second chamber 2812 and flows out of the first chamber 2811, the piston rod 2813 in the second chamber may retract inwards.
The operation table may include multiple movable parts. Those movable parts correspond to the plurality of hydraulic cylinder circuit components, and may be moved relative to each other. Hence, relative positions of those movable parts may be adjusted, by controlling the hydraulic cylinders respectively corresponding to the movable parts, to place the operation table at different positions so as to meet different surgery requirements. When the operation table performs different actions, the movable part(s) may be guided to move by the piston rod(s) of the corresponding hydraulic cylinder(s).
Respective valve element of the first and second two-position, two-way electromagnetic directional valves have an open position and a closed position. At the open position, the hydraulic oil may flow through the directional valve, such that the piston rod of the hydraulic cylinder may be moved. At the closed position, the hydraulic oil is shut off and is unable to flow through the directional valve, and thus the piston rod of the hydraulic cylinder may be held at its current position.
Using the hydraulic drive system of this embodiment, only one oil supply device is needed, and it is able to control the reciprocating movement of the hydraulic cylinder in a single hydraulic circuit through selective connection of the first two-position, two-way electromagnetic directional valve and the second two-position, two-way electromagnetic directional valve with the oil supply device and the oil return device. In this way, the whole drive system is simple in structure and low in cost. Moreover, the operation table may be stably held at the desired position since the first and second two-position, two-way electromagnetic directional valves may shut off the hydraulic oil flow in both directions between the first and second ports of one two-position, two-way electromagnetic directional valve.
All the two-position, two-way electromagnetic directional valves may be assembled together or may be assembled together with the third directional valve so as to form an integrated module. In this way, the hydraulic drive system may become more compact and have smaller dimensions. This devices of this disclosure may control and drive any expected number of action(s) of the operation table by adding or removing one or more two-position, two-way electromagnetic directional valves.
The hydraulic drive system for the operation table may include an oil supply device 20, an oil return device 18, a plurality of groups of hydraulic cylinder circuit components and one four-way electromagnetic directional valve 22. The oil supply device 20 is a unidirectional hydraulic pump with one outlet P. Each hydraulic cylinder circuit component may include a hydraulic cylinder 281, 282, 283, 284, 285, a first two-position, two-way electromagnetic directional valve having two ports (a first port and a second port) 241, 243, 245, 247, 249, and a second two-position, two-way electromagnetic directional valve having two ports (a first port and a second port) 242, 244, 246, 248, 240. The hydraulic cylinder 281 may include a first chamber 2811 without a piston rod and a second chamber 2812 with a piston rod 2813 disposed therein. The first port of the first two-position, two-way electromagnetic directional valve 241, 243, 245, 247, 249 is connected with the first chamber 2811 through a first flow pass 25, and a throttling orifice 261, 263, 265, 267, 269 may be respectively provided in each first flow pass 25 for flow regulation. The first port of the second two-position, two-way electromagnetic directional valve 242, 244, 246, 248, 240 may be connected with the second chamber 2812 through a second flow pass 26, and a throttling orifice 262, 264, 266, 268, 260 may be respectively provided in each second flow pass 26. Four ports P1, T1, A, B of the four-way electromagnetic directional valve 22 may be respectively connected with the unidirectional hydraulic pump, the oil return device 18, the second port of each first two-position, two-way electromagnetic directional valve 241, 243, 245, 247, 249 and the second port of each second two-position, two-way electromagnetic directional valve 242, 244, 246, 248, 240. An overflow pass 28 provided with an overflow valve 27 may be further disposed between the oil supply device 20 and the oil return device 18.
Operation of the hydraulic drive system for the operation table is described as follows.
The unidirectional hydraulic pump may be started such that the hydraulic oil may be outputted through the outlet P to the port P1 of the four-way electromagnetic directional valve 22. When the four-way electromagnetic directional valve 22 is at a free position, the hydraulic oil may flow from the port P1 to the port A to get connected to the second port of the first two-position, two-way electromagnetic directional valve 241, 243, 245, 247, 249. When the first two-position, two-way electromagnetic direction valve is not energized, the hydraulic oil cannot flow through the first two-position, two-way electromagnetic direction valve, and thus each flow pass is completely shut off. Provided that it is needed to drive the piston rod 2813 to extend out of the hydraulic cylinder 281 to enable a certain action of the operation table, the first two-position, two-way electromagnetic directional valve 241 is required to be energized, in which case the hydraulic oil may flow through the first two-position, two-way electromagnetic directional valve 241 and the throttling orifice 261 to enter into the first chamber 2811 of the hydraulic cylinder 281. Meanwhile, the second two-position, two-way electromagnetic directional valve 241 is also required to be energized. In this way, the hydraulic oil that has entered into the first chamber 2811 of the hydraulic cylinder 281 may drive the piston rod 2813 to extend outwards. The hydraulic oil within the second chamber 2812 of the hydraulic cylinder may first flow through the throttling orifice 262 and the second two-position, two-way electromagnetic directional valve 242, flow to the port B of the four-way electromagnetic directional valve 22 along the second flow pass, and finally flows back into the oil return device 18 through the port T1. When the unidirectional hydraulic pump is controlled to continuously output the hydraulic oil, the four-way electromagnetic directional valve 22 is kept at the free position, and the first and second two-position, two-way electromagnetic directional valves 241, 242 are maintained to be energized, the piston rod 2813 of the hydraulic cylinder 281 may extend outwards till its stroke end.
When it is needed to drive the piston rod 2813 of the hydraulic cylinder 281 to retract inwards so as to enable a return stroke for a certain action of the operation table, the unidirectional hydraulic pump may be started such that the hydraulic oil may be outputted through the outlet P to the port P1 of the four-way electromagnetic directional valve 22. When the four-way electromagnetic directional valve 22 is at an energized position, the hydraulic oil may flow from the port P1 to the port B to get connected to the second port of the second two-position, two-way electromagnetic directional valve 242, 244, 246, 248, 240. The second two-position, two-way electromagnetic directional valve 242 is required to be energized, in which case the hydraulic oil may flow through the second two-position, two-way electromagnetic directional valve 242 and the throttling orifice 262 to enter into the second chamber 2812 of the hydraulic cylinder 281. Meanwhile, the first two-position, two-way electromagnetic directional valve 241 is also required to be energized. In this way, the hydraulic oil that has entered into the second chamber 2812 of the hydraulic cylinder 281 may drive the piston rod 2813 to retract back. The hydraulic oil within the first chamber 2811 of the hydraulic cylinder may first flow through the throttling orifice 261 and the first two-position, two-way electromagnetic directional valve 241, flow to the port A of the four-way electromagnetic directional valve 22 along the first flow pass, and finally flow back into the oil return device 18 through the port T1. When the unidirectional hydraulic pump is controlled to continuously output the hydraulic oil, the four-way electromagnetic directional valve 22 is kept at the energized position, and the first and second two-position, two-way electromagnetic directional valves 241, 242 are maintained to be energized, the piston rod 2813 of the hydraulic cylinder 281 may be retracted from a stop position of the extending stroke till a stroke beginning, and accordingly a complete hydraulic circuit may be formed by the first and second flow passes.
The operation control of the hydraulic cylinders 282, 283, 284, 285 is the same as that of the hydraulic cylinder 281 described above. As long as it is able to selectively connect the four-way electromagnetic directional valve 22 with the flow passes and the two-position, two-way electromagnetic directional valves in the corresponding hydraulic circuit, the piston rod of the hydraulic cylinder may be driven to extend outwards and retract inwards, so as to control back-and-forth movement of any action of the operation table.
When the operation table has performed any action using the above-described control method and it is demanded to hold the current position of the operation table, it is only needed to not energize both the first and second two-position, two-way electromagnetic directional valves 241, 242 in the hydraulic circuit where the hydraulic cylinder (such as the hydraulic cylinder 281) that is operated to drive said action of the operation table is located. In this case, the valve elements of the first and second two-position, two-way electromagnetic directional valves may shut off the hydraulic oil flow in both directions, and the hydraulic oil within both the first chamber 2811 and the second chamber 2812 may be held within a sealed cavity without any discharge, thereby holding the current position of the operation table reliably and stably.
When the bi-directional hydraulic pump is started to rotate clockwise, the hydraulic oil may be outputted through an outlet A and may flow to the second port of the first two-position, two-way electromagnetic directional valve 241, 243, 245, 247, 249. When the first two-position, two-way electromagnetic directional valve is not energized, the hydraulic oil cannot pass through the first two-position, two-way electromagnetic directional valve, and thus each flow pass is completely shut off. When it is needed to drive the piston rod 2813 of the hydraulic cylinder 281 to extend outwards to enable a certain action of the operation table, the first two-position, two-way electromagnetic directional valve 241 is required to be energized, in which case the hydraulic oil may flow through the first two-position, two-way electromagnetic directional valve 241 and the throttling orifice 261 to enter into the first chamber 2811 of the hydraulic cylinder 281. Meanwhile, the second two-position, two-way electromagnetic directional valve 241 is also required to be energized. In this way, the hydraulic oil that has entered into the first chamber 2811 of the hydraulic cylinder 281 may drive the piston rod 2813 to extend outwards. Also, the hydraulic oil within the second chamber 2812 of the hydraulic cylinder may first flow through the throttling orifice 262 and the second two-position, two-way electromagnetic directional valve 242, and then flows back into the oil return device 18 along the second flow pass. When the bi-directional hydraulic pump is controlled to continuously output the hydraulic oil, and the first and second two-position, two-way electromagnetic directional valves 241, 242 are kept to be energized, the piston rod 2813 of the hydraulic cylinder 281 may be driven to extend outwards till its stroke end.
When it is needed to drive the piston rod 2813 of the hydraulic cylinder 281 to retract inwards so as to enable a return stroke for a certain action of the operation table, the bi-directional hydraulic pump may be started to rotate counterclockwise, such that the hydraulic oil may be outputted through an outlet B and may then flow to the second port of the second two-position, two-way electromagnetic directional valve 242, 244, 246, 248, 240. The second two-position, two-way electromagnetic directional valve 242 is required to be energized, in which case the hydraulic oil may flow through the second two-position, two-way electromagnetic directional valve 242 and the throttling orifice 262 to enter into the second chamber 2812 of the hydraulic cylinder 281. Meanwhile, the first two-position, two-way electromagnetic directional valve 241 is also required to be energized. In this way, the hydraulic oil that has entered into the second chamber 2812 of the hydraulic cylinder 281 may drive the piston rod 2813 to retract back. The hydraulic oil within the first chamber 2811 of the hydraulic cylinder may first flow through the throttling orifice 261 and then flow back into the oil return device 18 along the first flow pass. When the bi-directional hydraulic pump is controlled to continuously output the hydraulic oil, and the first and second two-position, two-way electromagnetic directional valves 241, 242 are kept to be energized, the piston rod 2813 of the hydraulic cylinder 281 may be driven to retract from a stop position of the extending stroke till a stroke beginning, and accordingly a complete hydraulic circuit may be formed by the first and second flow passes.
The operation control of the hydraulic cylinders 282, 283, 284, 285 in
As shown in
When the two-position, two-way electromagnetic directional valve is used in the hydraulic drive system of this disclosure, the port C is connected to the oil supply device or the oil return device, and the port D is connected to the first chamber or the second chamber of the hydraulic cylinder. In this case, the amount of hydraulic oil flowing to the port C may be set to be determined by a working pressure of the oil supply device of the hydraulic drive system, and thus the second hydraulic force is determined according to the working pressure of the hydraulic drive system. In an embodiment of this disclosure, the spring 54 and the hydraulic oil flowing to the port D may act upon an upper end of the valve element, and the hydraulic oil flowing to the port C may act upon a lower end of the valve element. Accordingly, the pretension force and the first hydraulic force are in a same direction, while the pretension force and the second hydraulic force are in two opposite directions. Furthermore, an action area of the spring and the hydraulic oil acting upon the upper end of the valve element is set to be greater than that of the hydraulic oil acting upon the lower end of the valve element, and the pretension force is set to be greater than the second hydraulic force even when the hydraulic drive system is operated under its largest working pressure. That is, the pretension force generated by the spring is always greater than the second hydraulic force generated by the hydraulic oil flowing from the oil supply device to the port C in this disclosure. Below the operation process of the two-position, two-way electromagnetic directional valve is described.
When the electromagnet 50 is energized, the valve element 52 may be elevated upwards till an end point by overcoming the pretension force exerted by the spring 54 and the first hydraulic force applied on the valve element 52 by the hydraulic oil flowing to the first port D. Accordingly, the valve orifice 56 may become opened, and the hydraulic oil may flow from the port C to the port D or from the port D to the port C. In this case, the electromagnetic valve is in a liquid flow status and the valve element is at an open position. When the electromagnet 50 is not energized, the valve orifice 56 is completely closed by the valve element 52 under the pretension force of the spring 54, in which case the flow of the hydraulic oil is shut off in both directions (one direction from the port D to the port C, and an opposite direction from the port C to the port D): on one hand, the valve element is maintained to be at a closed position under the action of the pretension force and the first hydraulic force, and thus the hydraulic oil cannot flow from the port D to the port C; on the other hand, the downward pretension force exerted by the spring 54 on an upper end of the valve element 52 is greater than the second hydraulic force (an upward push force in this case) on the valve element 52 generated by the hydraulic drive system (even under a largest working pressure), and thus the hydraulic oil cannot flow from the port C to the port D in any case. It may be known from the above-described description that the two-position, two-way electromagnetic directional valve may achieve complete and reliable bidirectional shut-off of the flow pass when the two-position, two-way electromagnetic directional valve is not energized, so that the hydraulic cylinder of the operation table may be maintained at any position without any fine movement.
In various embodiments, the hydraulic drive system for the operation table may include an oil supply device, an oil return device, a first two-position, two-way electromagnetic directional valve and a second two-position, two-way electromagnetic directional valve. The oil supply device may drive, through the first and second two-position, two-way electromagnetic directional valves, a hydraulic cylinder so as to drive a piston rod to be extended outwards or retract inwards, thereby controlling and driving various actions of the operation table. The oil supply device may be a unidirectional hydraulic pump that cooperates with a directional valve to control the movement direction of the piston rod of the hydraulic cylinder. The oil supply device may also be a bi-directional hydraulic pump that controls the movement direction of the piston rod of the hydraulic cylinder by controlling its rotation direction. When the first and second two-position, two-way electromagnetic directional valves are energized, the hydraulic oil may be controlled to flow in two directions; instead, when the first and second two-position, two-way electromagnetic directional valves are not energized, the flow of the hydraulic oil is completely shut off in both directions. When the second hydraulic force is abnormal to be much higher than a preset system working pressure, the pressure from the hydraulic oil may only be applied onto one chamber of the hydraulic cylinder and the hydraulic oil within the other chamber cannot be discharged. Therefore, the operation table may still be stable at the stroke end of any action even there is no sensor to limit the stroke end of the action through deenergization and pressure release. The directional valve may be a two-position, four-way directional valve or a three-position, four-way directional valve (where the flow pass is shut off at a neutral position of the valve). The directional valve may be controlled in an electromagnetic way, a mechanically hand-operated or foot-operated way.
In the hydraulic drive system for the operation table of this disclosure, the speed of any action of the operation table may be controlled by controlling an output flow of the hydraulic pump, or by controlling a size of the throttling orifice of a throttling valve or a throttling bolt in any hydraulic circuit.
While this disclosure is described above as detailed illustrations with reference to specific implementations, those of ordinary skill in the art will recognize that various substitutions may be made without departing from the concepts of this disclosure.
This application is a continuation of PCT Application No. PCT/CN2014/086496, filed Sep. 15, 2014, for “Hydraulic Drive System for Operation Table,” with inventor Deng Qiangquan, which is incorporated herein by reference.
Number | Name | Date | Kind |
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3977664 | Mitchell et al. | Aug 1976 | A |
4195829 | Reser | Apr 1980 | A |
20030061662 | Strobel et al. | Apr 2003 | A1 |
Number | Date | Country |
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201036603 | Mar 2008 | CN |
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Number | Date | Country | |
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20170184136 A1 | Jun 2017 | US |
Number | Date | Country | |
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Parent | PCT/CN2014/086496 | Sep 2014 | US |
Child | 15460008 | US |