Hydraulic driving device

Information

  • Patent Grant
  • 6526747
  • Patent Number
    6,526,747
  • Date Filed
    Tuesday, September 18, 2001
    22 years ago
  • Date Issued
    Tuesday, March 4, 2003
    21 years ago
Abstract
An actuator lock switching valve 50 is provided which communicates a drain line 52 and a pilot line 53 with each other when the valve 50 is in a position C, and which communicates pilot lines 51, 53 with each other when it is shifted to a position D. The pilot line 51 is connected to a delivery line 7 of a hydraulic pump 10, and the pilot line 53 is connected to pressure receiving sections 28a, 28b provided at ends of the pressure compensating valves 21a, 21b on the side acting in the closing direction. The actuator lock switching valve 50 has a pressure receiving section 55 connected to the output side of a pilot lock switching valve 43, and is switched over in interlock with shifting of the switching valve 43. In a hydraulic drive system including pressure compensating valves controlled by an LS system, an actuator can be locked with a simple construction and can be prevented from malfunctioning in an inoperative condition while an engine is being driven, even when the system includes a mechanically shifted directional control valve, or even when a mechanically shifted directional control valve is retrofitted to the system.
Description




TECHNICAL FIELD




The present invention relates to a hydraulic drive system for a construction machine, such as a hydraulic excavator, in which a delivery pressure of a hydraulic pump is held higher than a maximum load pressure of a plurality of actuators by a target differential pressure under load sensing control, and differential pressures across a plurality of directional control valves are controlled by respective associated pressure compensating valves. More particularly, the present invention relates to a hydraulic drive system including a safety device to lock an actuator when it is in an inoperative condition while an engine is being driven, thereby preventing a malfunction.




BACKGROUND ART




A construction machine, such as a hydraulic excavator, includes a safety device for making an actuator immobile even with a control lever manipulated, thereby preventing the machine from malfunctioning, when an operator is not boarded on the machine while an engine is being driven, or when an operator is boarded on the machine, but no work is carried out. When a directional control valve has a pilot-operated spool, a safety device is generally constructed such that a pilot lock switching valve is provided between a pilot pump and a pilot valve of a control lever device, and by shifting the pilot lock switching valve, supply of a hydraulic fluid to the pilot valve of the control lever device is cut off to make the directional control valve locked. One example of that type of the pilot lock switching valve is disclosed in, e.g., Japanese Patent No. 2567720.




Also, as a hydraulic pump control system, there is known the so-called load sensing system (hereinafter referred to also as the “LS system”) in which a delivery pressure of a hydraulic pump is held higher than a maximum load pressure of a plurality of actuators by a target differential pressure. Usually, in the LS system, differential pressures across a plurality of directional control valves are controlled by respective associated pressure compensating valves so that a hydraulic fluid can be supplied at a ratio depending on opening areas of the directional control valves regardless of the magnitudes of load pressures during the combined operation in which a plurality of actuators are driven at the same time. Hydraulic drive systems including LS systems are disclosed in, e.g., JP,A 60-11706 and JP,A 10-196604. In such a hydraulic drive system including an LS system, when a directional control valve has a pilot-operated spool, it is also general that a pilot lock switching valve similar to the above-mentioned one is provided as a safety device.




DISCLOSURE OF INVENTION




As described above, a conventional safety device (pilot lock switching valve) for a hydraulic drive system is based on an assumption of a directional control valve being pilot-shifted, and is constructed so as to cut off supply of a hydraulic fluid to a pilot valve of a control lever device, whereby the directional control valve is locked to make an associated actuator locked. However, the directional control valve is not limited to the pilot-shifted one, but may be mechanically shifted by transmitting a motion of a control lever directly to a spool for operating it.




For example, in many of small-sized hydraulic excavators having small swing bodies, such as mini-shovels, a directional control valve for travel is mechanically shifted. Also, in hydraulic excavators, a bucket is usually mounted as a front attachment of a front operating mechanism. With increasing versatility of work, however, it is now general that the bucket is replaceable by another front attachment such as a crusher. In many of such cases, a directional control valve associated with a front attachment other than the bucket is also designed as a mechanically shifted valve. Further, the directional control valve associated with the front attachment other than the bucket is either assembled in a valve unit beforehand or retrofitted to the valve unit.




Thus, when the hydraulic drive system includes a mechanically shifted directional control valve, or when a mechanically operated directional control valve is retrofitted to the hydraulic drive system, the conventional safety device cannot lock the directional control valve and hence cannot make the associated actuator locked.




Another conceivable solution for locking a mechanically shifted directional control valve is to fix a control lever mechanically, but this solution would entail a complicated mechanism.




An object of the present invention is to provide a hydraulic drive system including pressure compensating valves controlled by an LS system, in which an actuator can be locked with a simple construction and can be prevented from malfunctioning in an inoperative condition while an engine is being driven, even when the hydraulic drive system includes a mechanically shifted directional control valve, or even when a mechanically shifted directional control valve is retrofitted to the hydraulic drive system.




(1) To achieve the above object, according to the present invention, there is provided a hydraulic drive system comprising a variable displacement hydraulic pump, a plurality of actuators driven by a hydraulic fluid delivered from the hydraulic pump, a plurality of directional control valves for controlling respective flow rates of the hydraulic fluid supplied from the hydraulic pump to the plurality of actuators, a plurality of pressure compensating valves for controlling respective differential pressures across the plurality of directional control valves, and pump control means for performing load sensing control to hold a delivery pressure of the hydraulic pump higher than a maximum load pressure of the plurality of actuators by a target differential pressure, the plurality of pressure compensating valves including a first pressure compensating valve provided in association with a particular one of the plurality of directional control valves and a second pressure compensating valve provided in association with the other directional control valve than the particular one, wherein the hydraulic drive system further comprises a first lock switching valve having first and second shift positions and outputting a pressure of a hydraulic supply source when the first lock switching valve is shifted from the first position to the second position; and a first pressure receiving section provided at an end of the first pressure compensating valve on the si de acting in the closing direction, and connected to the output side of the first lock switching valve, the first pressure compensating valve being fully closed when the first lock switching valve is shifted to the second position and the pressure of the hydraulic supply source is introduced to the first pressure receiving section.




Thus, the first lock switching valve is provided, the first pressure receiving section is provided in the first pressure compensating valve to be connected to the output side of the first lock switching valve, and the pressure of the hydraulic supply source is introduced to the first pressure receiving section when the first lock switching valve is shift ed to the second position, thereby fully closing the first pressure compensating valve. With such an arrangement, even when the particular directional control valve is a mechanically shifted valve, the actuator associated with the particular directional control valve can be locked and hence prevented from malfunctioning in an inoperative condition while an engine is being driven. Also, since the first pressure receiving section can be provided by utilizing a pressure receiving section that is originally provided in an ordinary pressure compensating valve for a drain passage, the actuator can be locked with a simple construction. Moreover, since a main passage for supplying the hydraulic fluid to the actuator therethrough is cut off by the first pressure compensating valve, the actuator can be reliably locked.




Further, even when a mechanically shifted directional control valve for a front attachment is added to employ an additional attachment such as a crusher, an actuator for the attachment can be locked with a simple construction by introducing an output pressure of the first lock switching valve to a pressure receiving section of an associated pressure compensating valve.




(2) In the above (1), preferably, the particular directional control valve is a mechanically shifted valve, and the other directional control valve than the particular one is a pilot-shifted valve driven by a pilot control pressure.




(3) In the above (1) or (2), preferably, the hydraulic drive system further comprises a pilot hydraulic source; operating means connected to the pilot hydraulic source via a pilot line, generating the pilot control pressure based on a hydraulic pressure of the pilot hydraulic source, and including pilot valves for driving the other directional control valve than the particular one; a second lock switching valve disposed in the pilot line, having third and fourth shift positions, and cutting off the pilot line when the second lock switching valve is shifted from the third position to the fourth position, the second lock switching valve being operated by an operator; and interlock switching means for shifting the first lock switching valve from the first position to the second position in interlock with shifting of the second lock switching valve from the third position to the fourth position.




With those features, when the second lock switching valve is shifted from the third position to the fourth position, the pilot line is cut off and the operating means can no longer generate the pilot control pressure, whereby the actuator associated with the other directional control valve than the particular one can be locked. At the same time, the first lock switching valve is shifted from the first position to the second position in interlock with the shifting of the second lock switching valve. Therefore, the actuator associated with the particular directional control valve can be locked as mentioned in the above (1).




(4) In the above (3), preferable, the hydraulic drive system further comprises a second pressure receiving section provided at an end of the second pressure compensating valve on the side acting in the closing direction, and connected to the output side of the first lock switching valve.




With that feature, for the actuator associated with the other directional control valve than the particular one, dual lock functions of locking the actuator are provided by locking both the other directional control valve and the second pressure compensating valve. Therefore, that actuator can be more reliably locked.




(5) In the above (3), preferably, the interlock switching means includes a third pressure receiving section which is provided at an end of the first lock switching valve on the side acting to shift the first lock switching valve to the first position, and which is connected to the pilot line on the output side of the second lock switching valve.




With that feature, when the second lock switching valve is shifted to the fourth position, the first lock switching valve can be shifted to the second position.




(6) In the above (1) or (2), preferably, the hydraulic drive system further comprises a pilot hydraulic source; operating means connected to the pilot hydraulic source via a pilot line, generating the pilot control pressure based on a hydraulic pressure of the pilot hydraulic source, and including pilot valves for driving the other directional control valve than the particular one; a second lock switching valve disposed in the pilot line and having third, fourth and fifth shift positions, the second lock switching valve being operated by an operator; and a third pressure receiving section provided in the first lock switching valve and shifting the first lock switching valve from the second position to the first position when the pressure of the pilot hydraulic source is introduced to the third pressure receiving section, the second lock switching valve connecting the pilot line to both the pilot valves and the third pressure receiving section when the second lock switching valve is in the third position, cutting off the connection between the pilot line and both the pilot valves and the third pressure receiving section when the second lock. switching valve is in the fourth position, and cutting of the connection between the pilot line and the pilot valves and connecting the pilot line to the third pressure receiving section when the second lock switching valve is in the fifth position.




With those features, when the second lock switching valve is shifted from the third position to the fourth position, the connection between the pilot line and the pilot valves is cut off and the operating means can no longer generate the pilot control pressure. Therefore, the actuator associated with the other directional control valve than the particular one can be locked. At the same time, the connection between the pilot line and the third pressure receiving section of the first lock switching valve is cut off and the first lock switching valve is shifted from the first position to the second position in interlock with the shifting of the second lock switching valve. Therefore, the actuator associated with the particular directional control valve can be locked as mentioned in the above (1).




Further, when the second lock switching valve is shifted to the fifth position, the connection between the pilot line and the pilot valves is cut off, and hence the actuator associated with the other directional control valve than the particular one can be locked. On the other hand, since the pilot line is connected to the third pressure receiving section of the first lock switching valve, the first lock switching valve takes the first position and the pressure of the hydraulic supply source is no longer introduced to the first pressure receiving section of the first pressure compensating valve. Accordingly, the first pressure compensating valve is not fully closed and is capable of operating usually, whereby only the actuator associated with the particular directional control valve can be unlocked. In other words, it is possible to lock the actuator associated with the other directional control valve than the particular one, and to selectively unlock only the actuator associated with the particular directional control valve.




(7) In the above (6), preferably, the hydraulic drive system further comprises a second pressure receiving section provided at an end of the second pressure compensating valve on the, side acting in the closing direction, and connected to the, output side of the first lock switching valve.




With that feature, as mentioned in the above (4), for the actuator associated with the other directional control valve than the particular one, dual lock functions of locking the actuator are provided by locking both the other directional control valve and the second pressure compensating valve.




(8) In the above (1) or (2), preferably, the hydraulic drive system further comprises a pilot hydraulic source; operating means connected to the pilot hydraulic source via a pilot line, generating the pilot control pressure based on a hydraulic pressure of the pilot hydraulic source, and including pilot valves for driving the other directional control valve than the particular one; a second lock switching valve disposed in the pilot line, having third and fourth shift positions, and cutting off the pilot line when the second lock switching valve is shifted from the third position to the fourth position, the second lock switching valve being operated by an operator; and lock operating means enabling the first lock switching valve to be shifted between the first position and the second position when the second lock switching valve is in the fourth position.




With those features, when the second lock switching valve is shifted from the third position to the fourth position by the lock operating means, the pilot line is cut off and the operating means can no longer generate the pilot control pressure. Therefore, the actuator associated with the other directional control valve than the particular one can be locked. Also, by shifting the first lock valve from the first position to the second position at that time, the actuator associated with the particular directional control valve can be locked as mentioned in the above (1).




Further, when the first lock switching valve is shifted to the first position by the lock operating means in a condition of the second lock switching valve being in the fourth position, the pressure of the hydraulic supply source is no longer introduced to the first pressure receiving section of the first pressure compensating valve. Accordingly, the first pressure compensating valve is not fully closed and is capable of operating usually, whereby only the actuator associated with the particular directional control valve can be unlocked. In other words, it is possible to lock the actuator associated with the other directional control valve than the particular one, and to selectively unlock only the actuator associated with the particular directional control valve.




(9) In the above (8), preferably, the hydraulic drive system further comprises a third lock switching valve having sixth and seventh shift positions and outputting the pressure of the hydraulic supply source when the third lock switching valve is shifted from the sixth position to the seventh position; interlock switching means for shifting the third lock switching valve from the sixth position to the seventh position in interlock with shifting of the second lock switching valve from the third position to the fourth position; and a second pressure receiving section provided at an end of the second pressure compensating valve on the side acting in the closing direction, and connected to the output side of the third lock switching valve.




With that feature, as mentioned in the above (4), for the actuator associated with the other directional control valve than the particular one, dual lock functions of locking the actuator are provided by locking both the other directional control valve and the second pressure compensating valve.




(10) In the above (8), preferably, the first and second lock switching valves are mechanically shifted valves directly shifted by control levers, and the lock operating means includes the control levers.




(11) In the above (8), preferably, the first and second lock switching valves may be solenoid-shifted valves shifted by electrical signals. In this case, the lock operating means includes a controller for generating the electrical signals.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a diagram showing a hydraulic drive system according to a first embodiment of the present invention.





FIG. 2

is a diagram showing a hydraulic drive system according to a second embodiment of the present invention.





FIG. 3

is a diagram showing a hydraulic drive system according to a third embodiment of the present invention.





FIG. 4

is a diagram showing a hydraulic drive system according to a fourth embodiment of the present invention.





FIG. 5

is a diagram showing a hydraulic drive system according to a modification of the fourth embodiment of the present invention.





FIG. 6

is a diagram showing a hydraulic drive system according to a fifth embodiment of the present invention.





FIG. 7

is a diagram showing a hydraulic drive system according to a sixth embodiment of the present invention.





FIG. 8

is a diagram showing a hydraulic drive system according to a seventh embodiment of the present invention.





FIG. 9

is a table showing processing details of a controller used in the hydraulic drive system according to the seventh embodiment of the present invention shown in FIG.


8


.





FIG. 10

is a diagram showing a hydraulic drive system according to an eighth embodiment of the present invention.





FIG. 11

is a diagram showing a hydraulic drive system according to a ninth embodiment of the present invention.











BEST MODE FOR CARRYING OUT THE INVENTION




Embodiments of the present invention will be described below with reference to the drawings.





FIG. 1

shows a hydraulic drive system according to a first embodiment of the present invention.




Referring to

FIG. 1

, the hydraulic drive system of this embodiment comprises an engine


1


, a hydraulic source


2


, a valve unit


3


, and a plurality of actuators


4




a


,


4




b.






The hydraulic source


2


includes a variable displacement hydraulic pump


10


, a fixed displacement pilot pump


11


, these pumps being both driven by the engine


1


, and an LS control regulator


12


for controlling a tilting (displacement) of the hydraulic pump


10


. The LS control regulator


12


comprises an LS control valve


12




a


and an LS control tilting actuator


12




b


, which cooperatively perform load sensing control so that a delivery pressure of the hydraulic pump


10


is held higher than a maximum load pressure of a plurality of actuators


4




a


,


4




b


by a target differential pressure.




The LS control valve


12




a


includes a spring


12




d


for setting the target LS target differential pressure, which is provided at the end on the side acting to reduce a pressure supplied to the actuator


12




b


and to increase the tilting of the hydraulic pump


10


, and a pressure receiving section


12




e


provided at the end on the side acting to increase the pressure supplied to the actuator


12




b


and to reduce the tilting of the hydraulic pump


10


. An output pressure (differential pressure between the delivery pressure of the hydraulic pump


10


and the maximum load pressure, i.e., LS differential pressure) of an LS differential pressure generating valve


34


(described later) is introduced, as a load sensing control signal pressure, to the pressure receiving section


12




e.






The valve unit


3


comprises a plurality of closed center directional control valves


20




a


,


20




b


, a plurality of pressure compensating valves


21




a


,


21




b


, load check valves


24




a


,


24




b


interposed between the directional control valves


20




a


,


20




b


and the pressure compensating valves


21




a


,


21




b


, a shuttle valve


22


constituting a part of a maximum load pressure detecting circuit, and the aforementioned LS differential pressure generating valve


34


.




The directional control valves


20




a


,


20




b


are connected to a hydraulic fluid supply line


8


leading to a delivery line


7


of the hydraulic pump


2


, and control flow rates and directions of the hydraulic fluid supplied from hydraulic pump


10


to the actuators


4




a


,


4




b


. Also, the directional control valves


20




a


,


20




b


have load ports


23




a


,


23




b


for taking out load pressures of the actuators


4




a


,


4




b


when they are driven. The load pressures taken out at the load ports


23




a


,


23




b


are introduced to respective input ports of the shuttle valve


22


, and the maximum load pressure is detected, as a signal pressure, in a maximum load pressure line


35


connected to an output port of the shuttle valve


22


.




The LS differential pressure generating valve


34


is a differential pressure detecting valve for outputting, as an absolute pressure, a differential pressure between a pressure in the hydraulic fluid supply line


8


(i.e., the delivery pressure of the hydraulic pump


10


) and a pressure in the maximum load pressure line


35


(i.e., the maximum load pressure). The LS differential pressure generating valve


34


has a pressure receiving section


34




a


provided at the end on the side acting in the pressure increasing direction, and pressure receiving sections


34




b


,


34




c


provided at the end on the side acting in the pressure reducing direction. The pressure in the hydraulic fluid supply line


8


is introduced to the pressure receiving section


34




a


, whereas the pressure in the maximum load pressure line


35


(i.e., the maximum load pressure) and an output pressure of the LS differential pressure generating valve


34


itself are introduced respectively to the pressure receiving sections


34




b


,


34




c


. Under balance among those introduced pressures, the LS differential pressure generating valve


34


generates a pressure equal to the differential pressure (LS differential pressure) between the pressure in the hydraulic fluid supply line


8


and the pressure in the maximum load pressure line


35


(i.e., the maximum load pressure) based on the delivery pressure of the hydraulic pump


10


, and then outputs the generated pressure to a signal pressure line


36


. The output pressure of the LS differential pressure generating valve


34


is introduced to the pressure receiving section


12




e


of the LS control valve


12




b


via a signal pressure line


36




a


, and is also introduced to pressure receiving sections


25




a


,


25




b


of the pressure compensating valves


21




a


,


21




b


via signal pressure lines


36




b


,


36




c.






The above-described construction for outputting, as an absolute pressure, the LS differential pressure by using the LS differential pressure generating valve


34


is based on the invention disclosed in JP,A 10-89304.




The pressure compensating valves


21




a


,


21




b


are disposed respectively upstream of meter-in throttles of the directional control valves


20




a


,


20




b


, and make control such that differential pressures across the meter-in throttles are kept equal to each other. To that end, the pressure compensating valves


21




a


,


21




b


have respectively the aforesaid pressure receiving sections


25




a


,


25




b


and other pressure receiving sections


26




a


,


26




b


at the ends on the side acting in the opening direction, and pressure receiving sections


27




a


,


27




b


at the ends on the side acting in the closing direction. The output pressure of the LS differential pressure generating valve


34


(i.e., the LS differential pressure) is introduced to the pressure receiving sections


25




a


,


25




b


. The load pressures of the actuators


4




a


,


4




b


(i.e., the pressures downstream of the meter-in throttles of the directional control valves


20




a


,


20




b


) taken out at the load ports


23




a


,


23




b


of the directional control valves


20




a


,


20




b


are introduced to the pressure receiving sections


26




a


,


26




b


. Pressures upstream of the meter-in throttles of the directional control valves


20




a


,


20




b


are introduced to the pressure receiving sections


27




a


,


27




b


. Then, in accordance with the output pressure of the LS differential pressure generating valve


34


(i.e., the LS differential pressure) introduced to the pressure receiving sections


25




a


,


25




b


, the pressure compensating valves


21




a


,


21




b


set that introduced output pressure as a target compensated differential pressure, and control differential pressures across the directional control valves


20




a


,


20




b


so as to be kept equal to the target compensated differential pressure.




By constructing the pressure compensating valves


21




a


,


21




b


as described above, during the combined operation in which the plurality of actuators


4




a


,


4




b


are simultaneously driven, the hydraulic fluid can be supplied to the actuators at a ratio depending on opening areas of the meter-in throttles of the directional control valves


20




a


,


20




b


regardless of the magnitudes of load pressures. Also, even when a saturation state, where a delivery rate of the hydraulic pump


10


is insufficient for satisfying a flow rate demanded by the directional control valves


20




a


,


20




b


, occurs during the combined operation, the LS differential pressure is lowered depending on a degree of saturation, and the target compensated differential pressure for each of the pressure compensating valves


21




a


,


21




b


is also reduced correspondingly. Therefore, the delivery rate of the hydraulic pump


10


can be redistributed at a ratio of flow rates demanded by the actuators


4




a


,


4




b.






Further, the pressure compensating valves


21




a


,


21




b


have pressure receiving sections


28




a


,


28




b


provided at the ends on the side acting in the closing direction (as described later).




Moreover, connected to the delivery line


7


of the hydraulic pump


10


are a main relief valve


30


for restricting an upper limit of the delivery pressure of the hydraulic pump


10


, and an unloading valve


31


for limiting the differential pressure between the delivery pressure of the hydraulic pump


10


and the maximum load pressure to a value slightly larger than the target LS differential pressure that is set by a spring


31




a.






The actuator


4




a


is an actuator for, e.g., a track motor or a front attachment other than the bucket, and the directional control valve


20




a


is of the mechanically shifted type having a spool directly driven by a control lever


40


. The actuator


4




b


is an arm cylinder, for example, and the directional control valve


20




b


is of the pilot shifted type that pressure receiving sections


20




b




1


,


20




b




2


are provided at both ends of a spool and the spool is driven by a pilot control pressure supplied from a control lever device


41


.




The control lever device


41


comprises a control lever


41




a


and a pair of pilot valves (pressure reducing valves)


41




b


,


41




c


. A primary side port of each of the pilot valves


41




b


,


41




c


is connected to the pilot pump


11


via a pilot line


42




a


, a pilot lock switching valve


43


, and a pilot line


42




b


, while secondary side ports of the pilot valves


41




b


,


41




c


are connected to the pressure receiving sections


20




b




1


,


20




b




2


of the directional control valve


20




b


via pilot lines


44


,


45


. A relief valve


46


for holding constant a delivery pressure of the pilot pump


11


is disposed in the pilot line


42




a


. When the control lever


41




a


is manipulated, one of the pilot valves


41




b


,


41




c


is operated depending on the direction in which the control lever


41




a


is manipulated, and outputs, as a pilot control pressure, a pressure depending on the input amount of the manipulated control lever


41




a


based on the delivery pressure of the pilot pump


11


.




The pilot lock switching valve


43


is a two-way on/off valve disposed between the pilot lines


42




a


,


42




b


, and can be switched over between two positions, i.e., an open position A (unlock position) on the lower side as viewed in the drawing and a closed position B (lock position) on the upper side as viewed in the drawing. When the pilot lock switching valve


43


is in the lower open position A as viewed in the drawing, the pilot lines


42




a


,


42




b


are communicated with each other. When the pilot lock switching valve


43


is shifted from the lower open position A to the upper closed position B as viewed in the drawing, the communication between the pilot lines


42




a


,


42




b


is cut off. The pilot lock switching valve


43


is usually in the lower open position A as viewed in the drawing, whereby the delivery pressure of the pilot pump


11


is supplied to the pilot line


42




b


. Accordingly, the control lever device


41


can produce the pilot control pressure upon manipulation of the control lever


41




a


, as described above, for driving the directional control valve


20




b.






Further, the pilot lock switching valve


43


is of the mechanically shifted type having a spool directly driven by a control lever


43




a


. By holding the control lever


43




a


on a latch mechanism (not shown), the pilot lock switching valve


43


is held in the lower open position A as viewed in the drawing. Thereby, as mentioned above, the delivery pressure of the pilot pump


11


is supplied to the pilot line


42




b


so that the control lever device


41


can produce the pilot control pressure upon manipulation of the control lever


41




a


and can drive the directional control valve


20




b.






The control lever


43




a


is, for example, a gate lock lever provided at a doorway of a hydraulic excavator's cab in such a manner as to be able to open and close. The lower open position A as viewed in the drawing corresponds to a state where the gate lock lever is descended (state where the doorway is blocked off), and the upper closed position B as viewed in the drawing corresponds to a state where the gate lock lever is ascended (state where the doorway is opened).




In addition to the above-described construction, the hydraulic drive system of this embodiment includes an actuator lock switching valve


50


. The actuator lock switching valve


50


is a 3-port, 2-position switching valve disposed between a pilot line


51


and a drain line


52


on one side and a pilot line


53


on the other side. The actuator lock switching valve


50


can be switched over between two positions, i.e., a left-hand position C (unlock position) and a right-hand position D (lock position) as viewed in the drawing. When the actuator lock switching valve


50


is in the left-hand position C as viewed in the drawing, the communication between the pilot lines


51


,


53


is cut off and the drain line


52


and the pilot line


53


are communicated with each other. When the actuator lock switching valve


50


is shifted to the right-hand position D as viewed in the drawing, the pilot lines


51


,


53


are communicated with each other and the communication between the drain line


52


and the pilot line


53


is cut off. The pilot line


51


is connected to the delivery line


7


of the hydraulic pump


10


, and the drain line


52


is connected to a reservoir


54


. The pilot line


53


is branched to pilot lines


53




a


,


53




b


which are connected respectively to the pressure receiving sections


28




a


,


28




b


provided at the ends of the pressure compensating valves


21




a


,


21




b


on the side acting in the closing direction.




Further, the actuator lock switching valve


50


has a pressure receiving section


55


at the end on the same side as the left-hand position C as viewed in the drawing, and a spring


56


at the end on the same side as the right-hand position D as viewed in the drawing. The pressure receiving section


55


is connected to the pilot line


42




b


via a signal pressure line


57


. A pressure bearing area of the pressure receiving section


55


and a spring constant of the spring


56


are set such that the actuator lock switching valve


50


is shifted to the left-hand position C as viewed in the drawing when the delivery pressure of the pilot pump


11


is supplied to the pressure receiving section


55


, and it is shifted to the right-hand position D as viewed in the drawing when the pressure in the signal pressure line


57


is reduced down to a reservoir pressure.




The operation of the thus-constructed hydraulic drive system of this embodiment will be described below.




When the pilot lock switching valve


43


is in the lower position A as viewed in the drawing, the delivery pressure of the pilot pump


11


is supplied to the pilot line


42




b


, and the control lever device


41


is in a state capable of outputting the pilot control pressure. Therefore, when the control lever


41




a


is manipulated, the directional control valve


20




b


is shifted depending on the direction and the input amount in and by which the control lever


41




a


is manipulated.




Also, the actuator lock switching valve


50


is in the left-hand position C as viewed in the drawing, and the pressure receiving sections


28




a


,


28




b


of the pressure compensating valves


21




a


,


21




b


are held at the reservoir pressure. Accordingly, when the directional control valves


20




a


,


20




b


are operated at the same time, the hydraulic fluid delivered from the hydraulic pump


10


driven by the engine


1


is supplied, as described above, to the actuators


4




a


,


4




b


at a distribution ratio depending on opening areas of the meter-in throttles of the directional control valves


20




a


,


20




b


regardless of the magnitudes of load pressures of the actuators


4




a


,


4




b


and even in the case of a saturation state where the delivery rate of the hydraulic pump


10


is insufficient for satisfying a demanded flow rate. As a result, the combined operation can be satisfactorily performed.




When the pilot lock switching valve


43


is shifted to the upper position B as viewed in the drawing, the supply of the hydraulic fluid from the pilot pump


11


to the pilot line


42




b


is cut off, and the control lever device


41


can no longer output the operation pilot pressure even with the Control lever


41




a


manipulated. Further, the pressure in the pilot line


42




b


lowers with the lapse of time or when the control lever


41




a


of the control lever device


41


is manipulated. Hence, the actuator lock switching valve


50


is shifted to the right-hand position D as viewed in the drawing, and the delivery pressure of the hydraulic pump


10


is supplied to the pressure receiving sections


28




a


,


28




b


of the pressure compensating valves


21




a


,


21




b.






Assuming here that the output pressure of the LS differential pressure generating valve


34


(i.e., the LS differential pressure) acting upon the pressure receiving section


25




a


of the pressure compensating valve


21




a


is Ps, the load pressure of the actuator


4




a


(i.e., the pressure downstream of the meter-in throttle of the directional control valve


20




a


) acting upon the pressure receiving section


26




a


thereof is Pl, the pressure upstream of the meter-in throttle of the directional control valves


20




a


acting upon the pressure receiving section


27




a


thereof is Pi, the output pressure of the actuator lock switching valve


50


acting upon the pressure receiving section


28




a


thereof is Pr, and the delivery pressure of the hydraulic pump


10


is Pp, the pressure compensating valve


21




a


is subjected to a pressure (Ps+Pl) at the end on the side acting in the opening direction and a pressure (Pi+Pp) at the end on the side acting in the closing direction because of Pr=Pp. Assuming now the maximum load pressure to be PLmax, Ps≦Pp is resulted from Ps=Pp−PLmax and PLmax≧0. Also, Pl<Pi is resulted due to a pressure loss caused by the meter-in throttle of the directional control valve


20




a


. Therefore, the relationship among the pressures acting upon the spool of the pressure compensating valve


21




a


is expressed by (Ps+Pi)<(Pi+Pp). Accordingly, the pressure compensating valve


21




a


is fully closed, whereby the hydraulic fluid no longer flows into the actuator


4




a


and hence the actuator


4




a


will not be driven even with the directional control valve


20




a


operated. In other words, the actuator


4




a


can be held locked by locking the pressure compensating valve


21




a.






Likewise, the pressure compensating valve


21




b


is fully closed because the above-described pressure relationship is also applied to the pressure compensating valve


21




b


. On the side of the actuator


4




b


, therefore, the actuator


4




b


is prevented from being driven due to not only that the control lever device


41


can no longer output the pilot control pressure and the directional control valve


20




b


is incapable of being shifted as described above, but also that the hydraulic fluid no longer flows into the actuator


4




b


because the pressure compensating valve


21




b


is fully closed even if the directional control valve


20




b


should be moved. Thus, the actuator


4




b


can be held locked by dual lock functions of locking both the directional control valve


20




b


and the pressure compensating valve


21




b.






Pl<Pi is assumed in the above description. On the side of the mechanically shifted directional control valve


20




a


, however, the actuator


4




a


is a one, such as a track motor, which may raise a holding pressure when it is stopped. When a high holding pressure is sustained during the standstill of the actuator (e.g., when the excavator is stopped on a slope and the holding pressure caused by the track motor for maintaining such a condition is high), the relationship of Pl>Pi may occur upon the control lever


40


being falsely manipulated to shift the directional control valve


20




a


from its neutral position, because the high holding pressure acts upon as the load pressure Pl only the pressure receiving section


26




a


by the presence of the load check valve


24




a


. Even in such a case, with this embodiment, the delivery pressure of the hydraulic pump


10


under the load sensing control is introduced to the pressure receiving section


28




a


and the relationship of Pl+Ps=Pp is held. Hence, (Ps+Pl)<(Pi+Pp) is resulted and the pressure compensating valve


21




a


is fully closed.




Additionally, when the actuator


4




a


is an actuator such as an actuator for the front attachment, for which Pl<Pi is always held, the relationship of (Ps+Pl)<(Pi+Pr) is resulted if Ps≦Pr, and the pressure compensating valve


21




a


is fully closed. In that case, therefore, the pressure introduced to the pressure receiving section


28




a


of the pressure compensating valve


21




a


for locking the actuator may be a pressure from any hydraulic fluid supply source other than the delivery pressure of the hydraulic pump


10


so long as Ps≦Pp is satisfied. For example, the LS differential pressure Ps is usually about 15 Kg/cm


2


, and the delivery pressure of the pilot pump


11


is usually about 50 Kg/cm


2


. Therefore, the delivery pressure of the pilot pump


11


may be used as the pressure introduced to the pressure receiving section


28




a


of the pressure compensating valve


21




a


. For the side of the actuator


4




b


, it is a basic condition that the control lever device


41


can be no longer operated, the directional control valve


20




b


is held in its neutral position, and Pl<Pi is maintained. Hence, there is no problem in employing a pressure from any hydraulic fluid supply source, such as the delivery pressure of the pilot pump


11


.




With this embodiment described above, even when the directional control valve


20




a


of the actuator


4




a


is a mechanically shifted valve, the actuator


4




a


can be locked and malfunctions of the actuators


4




a


,


4




b


can be prevented when they are in an inoperative condition while the engine


1


is being driven. Also, the pressure receiving sections


28




a


,


28




b


of the pressure compensating valves


21




a


,


21




b


can be provided by using pressure receiving sections that are originally provided in the pressure compensating valves for drain passages. Therefore, the actuator


4




a


can be locked with a simple construction just requiring addition of the actuator lock switching valve


50


. Further, since a main passage for supplying the hydraulic fluid to the actuator


4


a therethrough is cut off, the actuator


4




a


can be reliably locked.




For the actuator


4




b


, the dual lock functions of locking both the directional control valve


20




b


and the pressure compensating valve


21




b


is provided. Therefore, the actuator


4




b


can be more reliably locked.




Moreover, even when a mechanically shifted directional control valve for a front attachment is added to employ an additional attachment such as a crusher, it is possible to add the function of locking an actuator for the attachment with a simple construction by introducing the output pressure of the actuator lock switching valve


50


to an associated pressure compensating valve.




In addition, even when the actuator


4




a


on the side of the mechanically shifted directional control valve


23




a


is an actuator such as a track motor, which may raise a holding pressure and bring about the relationship of Pl>Pi when it is stopped, the actuator


4




a


can be locked and malfunctions of the actuators


4




a


,


4




b


can be prevented when they are in an inoperative condition while the engine


1


is being driven.




A second embodiment of the present invention will be described with reference to FIG.


2


. In

FIG. 2

, identical components to those shown in

FIG. 1

are denoted by the same reference numerals. In this embodiment, an actuator on the side of a mechanically shifted directional control valve is a one, which does not raise a holding pressure when it is stopped and which maintains the relationship of Pl<Pi, like an actuator for the front attachment.




In

FIG. 2

, a hydraulic drive system of this embodiment comprises a hydraulic source


2


A, a valve unit


3


A, and an actuator lock switching valve


50


A. These components have different constructions from those in the first embodiment.




More specifically, in the hydraulic source


2


A, an LS control valve


12




f


of an LS control regulator


12


A had a different construction from that in the first embodiment. The LS control valve


12




f


includes a spring


12




d


for setting the target LS target differential pressure and a pressure receiving section


12




g


, which are provided at the end on the side acting to reduce a pressure supplied to the actuator


12




b


and to increase the tilting of the hydraulic pump


10


, and a pressure receiving section


12




h


provided at the end on the side acting to increase the pressure supplied to the actuator


12




b


and to reduce the tilting of the hydraulic pump


10


. The maximum load pressure detected in the maximum load pressure line


35


by the shuttle valve


22


is introduced to the pressure receiving section


12




g


via the signal pressure line


35




a


, and the delivery pressure of the hydraulic pump


10


is introduced to the pressure receiving section


12




h.






The valve unit


3


A does not include the LS differential pressure generating valve


34


provided in the first embodiment, and signal pressures introduced to pressure receiving sections of the pressure compensating valve


71




a


,


71




b


differ from those in the first embodiment. In the pressure compensating valves


71




a


,


71




b


, similarly to the first embodiment, the load pressures of the actuators


4




a


,


4




b


(i.e., the pressures downstream of the meter-in throttles of the directional control valves


20




a


,


20




b


) are introduced to their pressure receiving sections


26




a


,


26




b


at the ends on the side acting in the opening direction, and the pressures upstream of the meter-in throttles of the directional control valves


20




a


,


20




b


are introduced to their pressure receiving sections


27




a


,


27




b


at the ends on the side acting in the closing direction. Unlike the first embodiment, however, the delivery pressure of the hydraulic pump


10


is introduced to pressure receiving sections


75




a


,


75




b


of the pressure compensating valves


71




a


,


71




b


at the ends on the side acting in the opening direction, and an output pressure of the actuator lock switching valve


50


A is introduced to pressure receiving sections


78




a


,


78




b


thereof at the ends on the side acting in the closing direction.




The actuator lock switching valve


50


A is a 3-port, 2-position switching valve disposed between a pilot line


51


and pilot lines


35




b


,


53


. When the actuator lock switching valve


50


A is in a left-hand position E as viewed in the drawing, the communication between the pilot lines


51


,


53


is cut off and the pilot lines


35




b


,


53


are communicated with each other. When the actuator lock switching valve


50


is, shifted to a right-hand position F as viewed in the drawing, the pilot line


51


,


53


are communicated with each other and the communication between the pilot lines


35




b


,


53


is cut off. The pilot line


35




b


is a signal pressure line branched from the maximum load pressure line


35


. The construction of the actuator lock switching valve


50


A is similar to that in the first embodiment in points that it has a pressure receiving section


55


at the end on the same side as the left-hand position E as viewed in the drawing, and a spring


56


at the end on the same side as the right-hand position F as viewed in the drawing, and that the pressure receiving section


55


is connected to the pilot line


42




b


via a signal pressure line


57


.




In the thus-constructed hydraulic drive system of this embodiment, when the pilot lock switching valve


43


is in the lower position A as viewed in the drawing, the delivery pressure of the pilot pump


11


is supplied to the pilot line


42




b


, and the control lever device


41


is in a state capable of outputting the pilot control pressure. Therefore, when the control lever


41




a


is manipulated, the directional control valve


20




b


is shifted depending on the direction and the input amount in and by which the control lever


41




a


is manipulated.




Also, the actuator lock switching valve


50


A is in the left-hand position E as viewed in the drawing, and the maximum load pressure is introduced to the pressure receiving sections


78




a


,


78




b


of the pressure compensating valves


71




a


,


71




b


. Accordingly, a differential pressure between the pump delivery pressure introduced to the pressure receiving sections


75




a


,


75




b


of the pressure compensating valves


71




a


,


71




b


and the maximum load pressure introduced to the pressure receiving sections


78




a


,


78




b


thereof, i.e., an LS differential pressure, is set as the target compensated differential pressure. Then, when the directional control valves


20




a


,


20




b


are operated at the same time, the hydraulic fluid delivered from the hydraulic pump


10


driven by the engine


1


is supplied, as with the first embodiment, to the actuators


4




a


,


4




b


at a distribution ratio depending on opening areas of the meter-in throttles of the directional control valves


20




a


,


20




b


regardless of the magnitudes of load pressures of the actuators


4




a


,


4




b


and even in the case of a saturation state where the delivery rate of the hydraulic pump


10


is insufficient for satisfying a demanded flow rate. As a result, the combined operation can be satisfactorily performed.




When the pilot lock switching valve


43


is shifted to the upper position B as viewed in the drawing, the supply of the hydraulic fluid from the pilot pump


11


to the pilot line


42




b


is cut off, and the control lever device


41


can no longer output the operation pilot pressure even with the control lever


41




a


manipulated. Further, the pressure in the pilot line


42




b


lowers with the lapse of time or when the control lever


41




a


of the control lever device


41


is manipulated, and the actuator lock switching valve


50


A is shifted to the right-hand position F as viewed in the drawing. Hence, the delivery pressure of the hydraulic pump


10


is supplied to the pressure receiving sections


78




a


,


78




b


of the pressure compensating valves


71




a


,


71




b.






Assuming here that, as with the first embodiment, the pump delivery pressure acting upon the pressure receiving sections


75




a


,


78




a


of the pressure compensating valve


71




a


is Pp, the load pressure of the actuator


4




a


(i.e., the pressure downstream of the meter-in throttle of the directional control valve


20




a


) acting upon the pressure receiving section


26




a


thereof is Pl, the pressure upstream of the meter-in throttle of the directional control valves


20




a


acting upon the pressure receiving section


27




a


thereof is Pi, and the output pressure of the actuator lock switching valve


50


A acting upon the pressure receiving section


78




a


thereof is Pr, the pressure compensating valve


71




a


is subjected to a pressure (Pp+Pl) at the end on the side acting in the opening direction and a pressure (Pi+Pp) at the end on the side acting in the closing direction because of Pr=Pp. At this time, since Pl<Pi is resulted due to a pressure loss caused by the meter-in throttle of the directional control valve


20




a


, the relationship among the pressures acting upon a spool of the pressure compensating valve


71




a


is expressed by (Pp+Pl)<(Pi+Pp). Accordingly, the pressure compensating valve


71




a


is fully closed, whereby the hydraulic fluid no longer flows into the actuator


4




a


and hence the actuator


4




a


will not be driven even with the directional control valve


20




a


operated. In other words, the actuator


4




a


can be held locked by locking the pressure compensating valve


71




a.






Likewise, the pressure compensating valve


71




b


is fully closed because the above-described pressure relationship is also applied to the pressure compensating valve


71




b


. On the side of the actuator


4




b


, therefore, the actuator


4




b


is prevented from being driven due to not only that the control lever device


41


can no longer output the pilot control pressure and the directional control valve


20




b


is incapable of being shifted as described above, but also that the hydraulic fluid no longer flows into the actuator


4




b


because the pressure compensating valve


71




b


is fully closed even if the directional control valve


20




b


should be moved. Thus, the actuator


4




b


can be held locked by dual lock functions of locking both the directional control valve


20




b


and the pressure compensating valve


71




b.






Accordingly, this embodiment can also provide similar advantages to those in the first embodiment in the hydraulic drive system wherein the actuator


4




a


on the side of the mechanically shifted directional control valve


20




a


is a one, which does not raise a holding pressure when it is stopped and which maintains the relationship of Pl<Pi, like an actuator for the front attachment.




A third embodiment of the present invention will be described with reference to FIG.


3


. In

FIG. 3

, identical components to those shown in

FIGS. 1 and 2

are denoted by the same reference numerals. While the first and second embodiments employ a pressure compensating valve of the before orifice type being disposed upstream of the meter-in throttle of the directional control valve, this embodiment employs a pressure compensating valve of the after orifice type being disposed downstream of the meter-in throttle of the directional control valve.




In

FIG. 3

, numeral


3


B denotes a valve unit used in this embodiment. The valve unit


3


B comprises a plurality of closed center directional control valves


80




a


,


80




b


, a plurality of pressure compensating valves


81




a


,


81




b


, load check valves


24




a


,


24




b


, and a shuttle valve


22


.




The directional control valves


80




a


,


80




b


include, in separate fashion, flow rate control sections


82




a


,


82




b


having meter-in throttles, and directional control sections


83




a


,


83




b


located downstream of the flow rate control sections


82




a


,


82




b


, respectively. The flow rate control sections


82




a


,


82




b


and the directional control valves


83




a


,


83




b


are connected to each other by feeder passages


84




a


,


84




b


. The pressure compensating valves


81




a


,


81




b


are connected to the feeder passages


84




a


,


84




b


downstream of the flow rate control sections


82




a


,


82




b.






Also, the directional control valves


80




a


,


80




b


have the load ports


23




a


,


23




b


, and a higher one of the load pressures taken out at the load ports


23




a


,


23




b


is taken by the shuttle valve


22


and then detected, as a signal pressure, in the maximum load pressure line


35


. This arrangement is the same as that in the foregoing embodiments.




The pressure compensating valves


81




a


,


81




b


make control such that pressures downstream of the flow rate control sections


82




a


,


82




b


of the directional control valves


80




a


,


80




b


are kept equal to each other, and hence such that differential pressures across the meter-in throttles of the flow rate control sections


82




a


,


82




b


are kept equal to each other. To that end, the pressure compensating valves


81




a


,


81




b


have respectively pressure receiving sections


85




a


,


85




b


at the ends on the side acting in the opening direction, and pressure receiving sections


86




a


,


86




b


at the ends on the side acting in the closing direction. The pressures downstream of the flow rate control sections


82




a


,


82




b


are introduced respectively to the pressure receiving sections


85




a


,


85




b


, and the output pressure of the actuator lock switching valve


50


A is introduced to the pressure receiving sections


86




a


,


86




b.






The actuator lock switching valve


50


A is of the same construction as that in the second embodiment shown in FIG.


2


.




In the thus-constructed hydraulic drive system of this embodiment, when the pilot lock switching valve


43


is in the lower position A and the actuator lock switching valve


50


A is in the left-hand position E as viewed in the drawing, the maximum load pressure detected by the shuttle valve


22


is introduced to the pressure receiving sections


86




a


,


86




b


of the pressure compensating valves


81




a


,


81




b


, whereby the pressures downstream of-the flow rate control sections


82




a


,


82




b


of the directional control valves


80




a


,


80




b


are controlled to be kept equal to each other, and hence the differential pressures across the meter-in throttles of the flow rate control sections


82




a


,


82




b


are controlled to be kept equal to each other. Herein, the differential pressures across the meter-in throttles of the flow rate control sections


82




a


,


82




b


become substantially equal to the differential pressure between the pump delivery pressure and the maximum load pressure, i.e., the LS differential pressure. Accordingly, when the directional control valves


80




a


,


80




b


are operated at the same time, the hydraulic fluid delivered from the hydraulic pump


10


driven by the engine


1


is supplied, as with the first embodiment, to the actuators


4




a


,


4




b


at a distribution ratio depending on opening areas of the meter-in throttles of the directional control valves


20




a


,


20




b


regardless of the magnitudes of load pressures of the actuators


4




a


,


4




b


and even in the case of a saturation state where the delivery rate of the hydraulic pump


10


is insufficient for satisfying a demanded flow rate. As a result, the combined operation can be satisfactorily performed.




When the pilot lock switching valve


43


is shifted to the upper position B and the actuator lock switching valve


50


A is shifted to the right-hand position F as viewed in the drawing, the delivery pressure of the hydraulic pump


10


is introduced to the pressure receiving sections


86




a


,


86




b


of the pressure compensating valves


81




a


,


81




b.






Assuming here that, as with the above embodiments, the pressure downstream of the flow rate control section


82




a


of the directional control valve


80




a


acting upon the pressure receiving section


85




a


of the pressure compensating valve


81




a


is Pl, the output pressure of the actuator lock switching valve


50


A acting upon the pressure receiving section


86




a


thereof is Pr, and the delivery pressure of the hydraulic pump


10


is Pp, Pr=Pp is held and Pl<Pp is resulted due to a pressure loss caused by the flow rate control section


82




a


of the directional control valve


80




a


, whereby the pressure compensating valve


81




a


is fully closed. Therefore, the hydraulic fluid no longer flows into the actuator


4




a


and hence the actuator


4




a


will not be driven even with the directional control valve


80




a


operated. In other words, the actuator


4




a


can be held locked by locking the pressure compensating valve


81




a.






The above-described pressure relationship is similarly applied to the side of the pressure compensating valve


81




b.






Accordingly, this embodiment can also provide similar advantages to those in the second embodiment by employing the pressure compensating valves


81




a


,


81




b


of the after orifice type.




A fourth embodiment of the present invention will be described with reference to

FIGS. 4 and 5

. In

FIGS. 4 and 5

, identical components to those shown in

FIGS. 1

to


3


are denoted by the same reference numerals. While the pilot lock switching valve


43


is a two-way valve in the above embodiments, it is constituted as a three-way valve in this embodiment.




In

FIG. 4

, numeral


43


A denotes a pilot lock switching valve used in this embodiment. The pilot lock switching valve


43


A is a three-way valve having two shift positions A′, B′. When the pilot lock switching valve


43


A is in th position A′ on the lower side as viewed in the drawing, the pilot lines


42




a


,


42




b


are communicated with each other. When the pilot lock switching valve


43


A is shifted to the position B′ on the upper side as viewed in the drawing, the communication between the pilot lines


42




a


,


42




b


is cut off and the pilot line


42




b


is communicated with the reservoir


54


. The remaining construction is the same as that in the first embodiment shown in FIG.


1


.




In this embodiment thus constructed, when the pilot lock switching valve


43


A is shifted to the upper position B′ as viewed in the drawing, the supply of the hydraulic fluid from the pilot pump


11


to the pilot line


42




b


is cut off and the pilot line


42




b


is communicated with the reservoir


54


. Accordingly, the actuator lock switching valve


50


is quickly shifted to the right-hand position D as viewed in the drawing, whereupon the delivery pressure of the hydraulic pump


10


is supplied to the pressure receiving sections


28




a


,


28




b


of the pressure compensating valves


21




a


,


21




b


. With this embodiment, therefore, the actuator can be locked with a better response in the embodiment shown in FIG.


1


.





FIG. 5

shows a modification in which the pilot lock switching valve in the embodiment of

FIG. 3

is constituted as the three-way valve


43


A similarly to the fourth embodiment of FIG.


4


. This modified embodiment can also lock the actuator with a better response.




As a matter of course, though not shown, the pilot lock switching valve in the embodiment of

FIG. 2

may be constituted as the three-way valve


43


A similarly to the fourth embodiment of FIG.


4


.




A fifth embodiment of the present invention will be described with reference to FIG.


6


. In

FIG. 6

, identical components to those shown in

FIG. 1

are denoted by the same reference numerals.




According to the embodiments described above, in a hydraulic drive system including pressure compensating valves controlled by an LS system, all actuators can be locked with a simple construction regardless of the shifting types of directional control valves, and can be prevented from malfunctioning in an inoperative condition while an engine is being driven. While such an arrangement capable of locking all the actuators is desirous from the viewpoint of safety, that arrangement has a disadvantage that, when a particular actuator is to be unlocked for performing work, it is impossible to unlock only the particular actuator.




In a small-sized hydraulic excavator, for example, reserve actuator ports are provided in a valve unit. Usually, when a bucket attached to the fore end of an operating machine is replaced by another front attachment such as a crusher, the reserve actuator ports are used for driving an actuator for the replaced front attachment.




As another usage form of the reserve actuator ports, in some cases, hydraulic supply lines for an external operating machine (such as a hand breaker and a hand cutter) are connected to the reserve actuator ports, and the hydraulic drive system is utilized as a hydraulic source. In such a case, the operator usually steps down from the cab and then performs work. With the construction of the preceding embodiments, however, it is impossible to unlock only the particular actuator. Hence, when the operator performs work while using the reserve actuator ports in that form, all the actuators must be unlocked and malfunctions of the other actuators cannot be prevented. Particularly, if all the actuators are unlocked in a condition where the operator is not boarded on the cab, a resulting influence would be increased in the event of a malfunction.




Further, it is general that a lock switching valve is interlocked with a gate lock lever provided at a doorway of the cab in such a manner as to be able to open and close. When stepping down from the cab, the operator raises the gate lock lever, whereby the lock switching valve is automatically shifted to a lock position. Accordingly, in order to unlock the actuator in the condition where the operator is not boarded on the cab, the operator must lower the gate lock lever from the outside of the cab. This entails a difficulty in manipulating a control lever for a manually shifted directional control valve associated with a reserve actuator from the outside of the cab, thus resulting in reduced operability. Furthermore, in the event of a malfunction, the operator cannot quickly access the control lever, and therefore safety is deteriorated.




This embodiment is intended, in a hydraulic drive system including pressure compensating valves controlled by an LS system, to make it possible to lock all actuators with a simple construction regardless of the shifting types of directional control valves, prevent all the actuators from malfunctioning in an inoperative condition while an engine is being driven, as well as to selectively unlock only a particular actuator as an occasion requires.




Referring to

FIG. 6

, the actuator


4




a


is a one employed when the bucket is replaced by another ordinary front attachment (e.g., a crusher).




The valve unit


3


includes reserve actuator ports


100


for replacement of the front attachment, the reserve actuator ports


100


being connected within the valve unit


3


to the actuator ports of the directional control valve


20




a


. Also, the reserve actuator ports


100


are connected to connection plugs


101


attached to the fore ends of hydraulic lines for the actuator


4




a


, whereby the directional control valve


20




a


is hydraulically connected to the actuator


4




a.






The directional control valve


20




a


is a mechanically shifted valve. The actuator


4




b


is, e.g., an arm cylinder of a hydraulic excavator and the directional control valve


20




b


is a pilot-operated valve driven by a pilot control pressure supplied from the control lever device


41


. Those points are the same as those in the first embodiment.




Numeral


143


is a pilot lock switching valve used in this embodiment. The pilot lock switching valve


143


is a 4-port, 3-position valve disposed between the pilot line


42




a


and a reservoir line


102


on one side and the pilot lines


42




b


,


57


on the other side. The pilot lock switching valve


143


can be switched over among three positions, i.e., a position A


1


(unlock position) on the lower side, a position B


1


(total lock position) at the center, and a position B


2


(partial lock position) on the upper side as viewed in the drawing. When the pilot lock switching valve


143


is in the position A


1


, the communication between the pilot lines


42




b


,


57


and the reservoir line


102


is cut off and the pilot line


42




a


is communicated with the pilot lines


42




b


,


57


. When the pilot lock switching valve


143


is in the position B


1


, the communication between the pilot line


42




a


and the pilot lines


42




b


,


57


is cut off and the pilot lines


42




b


,


57


are communicated with the reservoir line


102


. When the pilot lock switching valve


143


is in the position B


2


, the pilot line


42




a


is communicated with the pilot line


57


and the pilot line


42




b


is communicated with the reservoir line


102


. Unlike the first embodiment, the pilot line


57


is not connected to the pilot line


42




b


, but directly connected to the pilot lock switching valve


143


. The reservoir line


102


is connected to the reservoir


54


.




As with the pilot lock switching valve


43


of the first embodiment, the pilot lock switching valve


143


is of the mechanically shifted type having a spool directly driven by a control lever


143




a


. By holding the control lever


143




a


on a latch mechanism (not shown), the pilot lock switching valve


143


is usually held in the lower position A


1


(unlock position) as viewed in the drawing. Thereby, as mentioned above, the control lever device


41


can produce the pilot control pressure upon manipulation of the control lever


41




a


and can drive the directional control valve


20




b.






A control lever


143




a


is, for example, a gate lock lever provided at a doorway of a hydraulic excavator's cab in such a manner as to be able to open and close. The position A


1


(unlock position) corresponds to a state where the gate lock lever is descended (state where the doorway is blocked off), and the position B


1


(total lock position) and the position B


2


(partial lock position) correspond to a state where the gate lock lever is ascended (state where the doorway is opened). Further, the position BI (total lock position) and the position B


2


(partial lock position) are selectively maintained by raising the control lever


143




a


at different lever angles.




The operation of the thus-constructed hydraulic drive system of this embodiment will be described below.




In the case of the pilot lock switching valve


143


being in the position A


1


(unlock position) and in the case of the pilot lock switching valve


143


being shifted to the position B


1


(total lock position), the hydraulic drive system operates in the same manner as when the pilot lock switching valve


43


is shifted to the open position A and the closed position B in the first embodiment, respectively.




More specifically, when the pilot lock switching valve


143


is in the position A


1


(unlock position), the delivery pressure of the pilot pump


11


is supplied to the pilot lines


42




b


,


57


, the control lever device


41


is in a state capable of outputting the pilot control pressure, and the actuator lock switching valve


50


is in the position C (unlock position). Therefore, when the control lever


41




a


is manipulated, the directional control valve


20




b


is shifted depending on the direction and the input amount in and by which the control lever


41




a


is manipulated, thus enabling the actuator


4




b


to be driven. Also, when the directional control valves


20




a


,


20




b


are operated at the same time, the hydraulic fluid delivered from the hydraulic pump


10


is supplied to the actuators


4




a


,


4




b


at a distribution ratio depending on opening areas of the meter-in throttles of the directional control valves


20




a


,


20




b


even in the case of a saturation state. As a result, the combined operation can be satisfactorily performed.




When the pilot lock switching valve


143


is shifted to the position B


1


(total lock position), the supply of the hydraulic fluid from the pilot pump


11


to the pilot lines


42




b


,


57


is cut off, and the pilot lines


42




b


,


57


are communicated with the reservoir line


102


so that the pilot lines


42




b


,


57


are held at the reservoir pressure. Therefore, the control lever device


41


can no longer output the operation pilot pressure even with the control lever


41




a


manipulated. Further, the actuator lock switching valve


50


is shifted to the position D (lock position), and the delivery pressure of the hydraulic pump


10


is supplied as a closed-valve lock pressure to the pressure receiving sections


28




a


,


28




b


of the pressure compensating valves


21




a


,


21




b.






Accordingly, as described above in connection with the first embodiment, the pressure compensating valve


21




a


is fully closed and locked in the valve closed position, whereby the hydraulic fluid no longer flows into the actuator


4




a


and hence the actuator


4




a


will not be driven even with the directional control valve


20




a


operated. In other words, the actuator


4




a


can be held locked by locking the pressure compensating valve


21




a


in the valve closed position. On the side of the actuator


4




b


, the actuator


4




b


can be held locked by dual lock functions of locking both the directional control valve


20




b


and the pressure compensating valve


21




b.






On the other hand, in the case of removing lines for the actuator


4




a


from the reserve actuator ports


100


, connecting hydraulic supply lines for an external operating machine (such as a hand breaker and a hand cutter) instead to the reserve actuator ports


100


, and utilizing the hydraulic drive system as a hydraulic source, the pilot lock switching valve


143


is shifted to the position B


2


(partial lock position). In such a case, the pilot lines


42




a


,


57


are communicated with each other, allowing the delivery pressure of the pilot pump


11


to be supplied to the pilot line


57


, and the pilot line


42




b


is communicated with the reservoir line


102


so that the pilot line


42




b


is held at the reservoir pressure.




Therefore, the actuator lock switching valve


50


is shifted to the position C (unlock position), and the closed-valve lock pressure (delivery pressure of the hydraulic pump


10


) is not supplied to the pressure receiving sections


28




a


,


28




b


of the pressure compensating valves


21




a


,


21




b


, whereby the pressure receiving sections


28




a


,


28




b


are held at the reservoir pressure. As a result, on the side of the actuator for the external operating machine (the actuator


4




a


side in the illustrated embodiment), when the control lever


40


is manipulated to shift the directional control valve


20




a


from the neutral position, the pressure compensating valve


21




a


is opened as usual and the hydraulic fluid is supplied to the actuator for the external operating machine at a flow rate depending on the opening area of the meter-in throttle of the directional control valve


20




a


. Hence, the actuator for the external operating machine can be driven with the manipulation of the control lever


40


, and the external operating machine can be operated.




On the side of the actuator


4




b


, since the pilot line


42




b


is held at the reservoir pressure as described above, the control lever device


41


can no longer output the pilot control pressure even with the control lever


41




a


manipulated. As a result, the directional control valve


20




b


is incapable of being shifted and the actuator


4




b


can be locked.




As described above, with this embodiment, similar advantages to those in the first embodiment can be obtained. For example, in spite of the directional control valve


20




a


for the actuator


4




a


being a mechanically shifted valve, all the actuators


4




a


,


4




b


, including the actuator


4




a


, can be locked.




Further, when the pilot lock switching valve


143


is shifted to the position B


2


(partial lock position), the actuator


4




b


is locked, while only the actuator on the side of the directional control valve


20




a


can be selectively unlocked. Accordingly, in the case of performing work by removing lines for the actuator


4




a


from the reserve actuator ports


100


, connecting hydraulic supply lines for an external operating machine (such as a hand breaker and a hand cutter) instead to the reserve actuator ports


100


, and utilizing the hydraulic drive system as a hydraulic source, the work can be performed without a malfunction of the actuator


4




b


by shifting the pilot lock switching valve


143


to the upper position B


2


as viewed in the drawing. Hence, the operator can perform the work with safety in a condition of being not boarded on the cab.




A sixth embodiment of the present invention will be described with reference to FIG.


7


. In

FIG. 7

, identical components to those shown in

FIGS. 1

to


6


are denoted by the same reference numerals. In this embodiment, another lock switching valve is provided separately from the pilot lock switching valve so that the actuator on the side of the mechanically shifted directional control valve can be separately locked.




In

FIG. 7

, a hydraulic drive system of this embodiment includes two switching valves, i.e., a pilot lock switching valve


43


and an actuator lock switching valve


110


, instead of the pilot lock switching valve


43


in the embodiment shown in FIG.


1


. Also, the pilot line


53


on the output side of the actuator lock switching valve


50


is connected to only the pressure receiving section


28




b


of the pressure compensating valve


21




b


at the end on the side acting in the closing direction. A pilot line


113


is connected to the pressure receiving section


28




a


of the pressure compensating valve


21




a


at the end on the side acting in the closing direction, and is also connected to the output side of the actuator lock switching valve


110


.




The pilot lock switching valve


43


is the same as that in the first embodiment shown in

FIG. 1

, and the pilot line


57


leading to the pressure receiving section


55




c


of the actuator lock switching valve


50


is connected to the pilot line


42




b.






The actuator lock switching valve


110


is disposed between a pilot line


111


branched from the pilot line


51


and a drain line


112


branched from the drain line


52


on one side and a pilot line


113


on the other side. The actuator lock switching valve


110


is a 3-port, 2-position switching valve similar to the actuator lock switching valve


50


, which can be switched over between a left-hand position G (unlock position) and a right-hand position H (lock position) as viewed in the drawing. When the actuator lock switching valve


110


is in the position G, the communication between the pilot lines


111


,


113


is cut off and the pilot line


113


is communicated with the drain line


112


. When the actuator lock switching valve


110


is shifted to the position H, the pilot lines


111


,


113


are communicated with each other and the communication between the pilot line


113


and the drain line


112


is cut off.




The actuator lock switching valve


110


is of the mechanically shifted type having a spool directly driven by a control lever


110




a


. By holding the control lever


110




a


on a latch mechanism (not shown), the actuator lock switching valve


110


is usually held in the position G (unlock position). Thereby, the pressure receiving section


28




a


of the pressure compensating valve


21




a


is held at the reservoir pressure, and the pressure compensating valve


21




a


can be operated without being locked in the valve closed position.




The control lever


110




a


may be independent of the control lever (gate lock lever)


43




a


of the pilot lock switching valve


43


, but it is preferably interlocked with the control lever


43




a


. In the latter case, both levers are interlocked, by way of example, as follows. When the control lever (gate lock lever)


43




a


is lowered to shift the pilot lock switching valve


43


to the position A (unlock position), the actuator lock switching valve


110


takes the position G (unlock position). When the control lever (gate lock lever)


43




a


is raised to shift the pilot lock switching valve


43


to the position B (lock position), the actuator lock switching valve


110


is also shifted to the position H (lock position). When the control lever (gate lock lever)


43




a


is further raised, the actuator lock switching valve


110


is shifted to the position G (unlock position) while the pilot lock switching valve


43


remains held in the position B (lock position).




In this embodiment thus constructed, when the pilot lock switching valve


43


and the actuator lock switching valve


110


are respectively in the positions A and G (unlock positions), the control lever device


41


is in a state capable of outputting the pilot control pressure and the pressure compensating valves


21




a


,


21




b


are not locked in the valve closed positions, as described above. Therefore, the actuators


4




a


,


4




b


can be driven depending on the directions and the input amounts in and by which the control levers


40


,


41




a


are manipulated.




When the pilot lock switching valve


43


and the actuator lock switching valve


110


are shifted respectively to the positions B and H (lock positions), the control lever device


41


can no longer produce the pilot control pressure, and the directional control valve


20




b


is incapable of being shifted. In addition, the delivery pressure of the hydraulic pump


10


is supplied as a closed-valve lock pressure to the pressure receiving sections


28




a


,


28




b


of the pressure compensating valves


21




a


,


21




b


, whereby the pressure compensating valves


21




a


,


21




b


are locked in the valve closed position. Accordingly, on the side of the actuator


4




a


, the pressure compensating valve


21




a


can be locked in the valve closed position. On the side of the actuator


4




b


, the actuator


4




b


can be held locked by dual lock functions of making the directional control valve


20




b


disable to operate and locking the pressure compensating valve


21




b


in the valve closed position.




When the pilot lock switching valve


43


is shifted to the position B (lock position) and the actuator lock switching valve


110


remains held in the position G (unlock position), the pressure compensating valve


21




a


is not locked in the valve closed position on the side of the actuator


4




a


. Therefore, the actuator


4




a


can be driven by manipulating the control lever


40


of the mechanically shifted directional control valve


20




a


to operate it. On the side of the actuator


4




b


, however, the actuator


4




b


can be held locked by dual lock functions of making the directional control valve


20




b


disable to operate and locking the pressure compensating valve


21




b


in the valve closed position.




Accordingly, as with the first embodiment, this embodiment can also provide similar advantages that, in the hydraulic drive system including the pressure compensating valves


21




a


,


21




b


controlled by the LS system, all the actuators


4




a


,


4




b


can be locked with a simple construction even in the case of including the mechanically shifted directional control valve


20




a


, and can be prevented from malfunctioning in an inoperative condition while the engine is being driven. In addition, only the particular actuator


4




a


can be selectively unlocked as an occasion requires.




In the sixth embodiment shown in

FIG. 7

, the pilot lock switching valve


43


is a 2-port, 2-position valve. As a matter of course, however, the pilot lock switching valve may be constituted as the 3-port, 2-position valve


43


A similarly to the fourth embodiment shown in

FIGS. 4 and 5

. In such a case, as described above, the actuator can be locked with a better response.




A seventh embodiment of the present invention will be described with reference to

FIGS. 8 and 9

. In

FIGS. 8 and 9

, identical components to those shown in

FIGS. 1

,


6


and


7


are denoted by the same reference numerals. In this embodiment, the pilot lock switching valve and the actuator lock switching valve in the sixth embodiment are each constituted as a solenoid-shifted valve.




In

FIG. 8

, as with the embodiment shown in

FIG. 7

, a hydraulic drive system of this embodiment includes two switching valves, i.e., a pilot lock switching valve


43


D and an actuator lock switching valve


110


D, instead of the pilot lock switching valve


143


in the embodiment shown in FIG.


6


.




The pilot lock switching valve


43


D and the actuator lock switching valve


110


D are both solenoid-shifted valves having solenoid shifting sectors


150


,


151


, respectively. Electrical signals are applied to the solenoid shifting sectors


150


,


151


from a controller


152


. Further, switches SW


1


, SW


2


are provided which are manipulated by the operator for shifting the pilot lock switching valve


43


D and the actuator lock switching valve


110


D. Signals from the switches SW


1


, SW


2


are inputted to the controller


152


. The switch SW


1


is a total unlock switch for switching over all of the actuators


4




a


,


4




b


between the locked and unlocked states. The switch SW


2


is a partial unlock switch for switching over one particular actuator, i.e., the actuator


4




a


, between the locked and unlocked states.




The controller


152


executes predetermined procedures of processing in accordance with the signals from the switches SW


1


, SW


2


and then outputs electrical signals to the solenoid shifting sectors


150


,


151


based on the processing result.





FIG. 9

shows processing details executed by the controller


152


. The pilot lock switching valve


43


D and the actuator lock switching valve


110


D have the same shift positions as those of the pilot lock switching valve


43


and the actuator lock switching valve


110


in the sixth embodiment. Thus, the pilot lock switching valve


43


D and the actuator lock switching valve


110


D have respectively the positions A and G as unlock positions and the positions B and H as lock positions.




When the total unlock switch SW


1


is turned on, the pilot lock switching valve


43


D and the actuator lock switching valve


110


D are shifted to the positions A and G (unlock positions) regardless of the state of the partial unlock switch SW


2


, whereby all the actuators are unlocked. When the total unlock switch SW


1


is turned off, the pilot lock switching valve


43


D is shifted to the position B, i.e., the lock position, and the actuator lock switching valve


100


D is shifted depending on the position of the partial unlock switch SW


2


as follows:




when the partial unlock switch SW


2


is also turned off the actuator lock switching valve


110


D is in the position H (lock position)




when the partial unlock switch SW


2


is also turned on the actuator lock switching valve


110


D is in the position G (unlock position)




In this embodiment, as described above, by turning on the total unlock switch SW


1


, all the actuators are unlocked, and therefore the actuators


4




a


,


4




b


can be driven depending on the directions and the input amounts in and by which the control levers


40


,


41




a


are manipulated.




When the total unlock switch SW


1


is turned off and the partial unlock switch SW


2


is also turned off, the pilot lock switching valve


43


D and the actuator lock switching valve


110


D are shifted to the positions B and H (lock positions). On the side of the actuator


4




a


, therefore, the actuator


4




a


can be held locked by locking the pressure compensating valve


21




a


in the valve closed position. On the side of the actuator


4




b


, the actuator


4




b


can be held locked by dual lock functions of making the directional control valve


20




b


disable to operate and locking the pressure compensating valve


21




b


in the valve closed position.




When the total unlock switch SW


1


is turned off and the partial unlock switch SW


2


is turned on, the pilot lock switching valve


43


D is shifted to the position B (lock position) and the actuator lock switching valve


110


D is shifted to the position G (unlock positions). On the side of the actuator


4




a


, therefore, the pressure compensating valve


21




a


is not locked in the valve closed position, and the actuator


4




a


can be driven by manipulating the control lever


40


of the mechanically shifted directional control valve


20




a


so as to operate the directional control valve


20




a


. On the side of the actuator


4




b


, the actuator


4




b


can be held locked by dual lock functions as described above.




Accordingly, as with the first embodiment, this embodiment can also provide similar advantages that, in the hydraulic drive system including the pressure compensating valves


21




a


,


21




b


controlled by the LS system, all the actuators


4




a


,


4




b


can be locked with a simple construction even in the case of including the mechanically shifted directional control valve


20




a


, and can be prevented from malfunctioning in an inoperative condition while the engine is being driven. In addition, only the particular actuator


4




a


can be selectively unlocked as an occasion requires.




In this embodiment, the pilot lock switching valve


43


D of the solenoid-shifted type is a 2-port, 2-position valve, but it may be, as a matter of course, constituted as the 3-port, 2-position valve


43


A similarly to the fourth embodiment shown in

FIGS. 4 and 5

.




An eighth embodiment of the present invention will be described with reference to FIG.


10


. In

FIG. 10

, identical components to those shown in

FIGS. 1

,


2


and


6


are denoted by the same reference numerals. In this embodiment, the fifth embodiment shown in

FIG. 6

is modified in the same manner as modifying the first embodiment shown in

FIG. 1

to obtain the second embodiment shown in FIG.


2


.




More specifically, in

FIG. 10

, a hydraulic drive system of this embodiment comprises a hydraulic source


2


A, a valve unit


3


A, and an actuator lock switching valve


50


A. These components have different constructions from those in the fifth embodiment shown in FIG.


6


. The hydraulic source


2


A, the valve unit


3


A, and the actuator lock switching valve


50


A are the same as those used in the second embodiment shown in FIG.


2


.




This embodiment can also provide similar advantages to those in the fifth embodiment in the hydraulic drive system wherein the actuator


4




a


on the side of the mechanically shifted directional control valve


20




a


is a one, which does not raise a holding pressure when it is stopped and which maintains the relationship of Pl<Pi.




A ninth embodiment of the present invention will be described with reference to FIG.


11


. In

FIG. 11

, identical components to those shown in

FIGS. 1

,


3


and


6


are denoted by the same reference numerals. While the fifth to eighth embodiments employ a pressure compensating valve of the before orifice type being disposed upstream of the meter-in throttle of the directional control valve, this embodiment employs a pressure compensating valve of the after orifice type being disposed downstream of the meter-in throttle of the directional control valve.




In

FIG. 11

, a hydraulic drive system of this embodiment includes a valve unit


3


B, which has a different construction from that in the eighth embodiment shown in FIG.


10


. The valve unit


3


B is the same as that used in the third embodiment shown in

FIG. 3

, and comprises a plurality of closed center directional control valves


80




a


,


80




b


, a plurality of pressure compensating valves


81




a


,


81




b


, load check valves


24




a


,


24




b


, and a shuttle valve


22


. The pressure compensating valves


81




a


,


81




b


are of the after orifice type being disposed downstream of meter-in throttles of the directional control valves


80




a


,


80




b.






This embodiment can also provide similar advantages as those in the fifth and eighth embodiments in the case of employing the pressure compensating valves


81




a


,


81




b


of the after orifice type.




While the embodiment of

FIG. 11

is obtained by employing the pressure compensating valves of the after orifice type instead of the pressure compensating valves of the before orifice type used in the embodiment of

FIG. 10

, the embodiments shown in

FIGS. 6

,


7


and


8


may also be modified so as to employ the pressure compensating valves of the after orifice type.




In any of the foregoing embodiments, the actuator


4




b


is held locked by dual lock mechanisms of locking the directional control valve


20




b


(pilot lock) and locking the pressure compensating valve


21




b


. However, the actuator


4




b


may be held locked by only one of the dual lock mechanisms.




Also, while the above description is made in connection with a system including a single unit of the actuator


4




a


associated with the mechanically shifted directional control valve


20




a


and a single unit of the other actuator


4




b


, these types of actuators may be of course disposed in plural number for each type. In such a case, the directional control valve and the pressure compensating valve are disposed are also disposed in plural number correspondingly. Then, a plurality of actuators on the actuator


4




a


side are held locked by locking the directional control valves, and a plurality of actuators on the actuator


4




b


side are held locked by locking the directional control valves (pilot pressures) and/or the pressure compensating valves.




Industrial Applicability




According to the present invention, even when a directional control valve for an actuator is a mechanically shifted valve, the actuator can be locked and can be prevented from malfunctioning in an inoperative condition while an engine is being driven. Also, since the system of the present invention can utilize a pressure receiving section that is originally provided in a pressure compensating valve for a drain passage, the actuator can be locked with a simple construction. Moreover, since a main passage for supplying a hydraulic fluid to the actuator therethrough is cut off, the actuator can be reliably locked.




Further, even when a mechanically shifted directional control valve for a front attachment is added to employ an additional attachment such as a crusher, an actuator for the attachment can be locked with a simple construction by introducing an output pressure of a first lock switching valve to an associated pressure compensating valve.




Still further, according to the present invention, dual lock functions of locking the directional control valve and the pressure compensating valve are provided for an actuator associated with a pilot-operated directional control valve. Therefore, the actuator can be more reliably locked.




In addition, according to the present invention, only a particular actuator can be selectively unlocked as an occasion requires.



Claims
  • 1. A hydraulic drive system comprising a variable displacement hydraulic pump (10), a plurality of actuators (4a,4b) driven by a hydraulic fluid delivered from said hydraulic pump, a plurality of directional control valves (20a,20b) for controlling respective flow rates of the hydraulic fluid supplied from said hydraulic pump to said plurality of actuators, a plurality of pressure compensating valves (21a,21b) for controlling respective differential pressures across said plurality of directional control valves, and pump control means (12) for performing load sensing control to hold a delivery pressure of said hydraulic pump higher than a maximum load pressure of said plurality of actuators by a target differential pressure, said plurality of pressure compensating valves including a first pressure compensating valve (21a) provided in association with a particular one (20a) of said plurality of directional control valves and a second pressure compensating valve (21b) provided in association with the other directional control valve (20b) than said particular one, wherein said hydraulic drive system further comprises:a first lock switching valve (50; 50A; 110; 110D) having first and second shift positions (C,D; E,F; G,H) and outputting a pressure of a hydraulic supply source when said first lock switching valve is shifted from the first position to the second position; and a first pressure receiving section (28a) provided at an end of said first pressure compensating valve (21a) on the side acting in the closing direction, and connected to the output side of said first lock switching valve, said first pressure compensating valve being fully closed when said first lock switching valve is shifted to the second position and the pressure of said hydraulic supply source is introduced to said first pressure receiving section.
  • 2. A hydraulic drive system according to claim 1, wherein said particular directional control valve (20a) is a mechanically shifted valve, and said other directional control valve (20b) than said particular one is a pilot-shifted valve driven by a pilot control pressure.
  • 3. A hydraulic drive system according to claim 1, further comprising:a pilot hydraulic source (11); operating means (41) connected to said pilot hydraulic source via a pilot line (42a,42b), generating the pilot control pressure based on a hydraulic pressure of said pilot hydraulic source, and including pilot valves (41b,41c) for driving said other directional control valve (20b) than said particular one; a second lock switching valve (43; 43A; 143) disposed in said pilot line, having third and fourth shift positions (A,B; A′,B′; A1,B1), and cutting off said pilot line when said second lock switching valve is shifted from the third position to the fourth position, said second lock switching valve being operated by an operator; and interlock switching means (55,57) for shifting said first lock switching valve (50; 50A) from the first position to the second position in interlock with shifting of said second lock switching valve from the third position to the fourth position.
  • 4. A hydraulic drive system according to claim 3, further comprising a second pressure receiving section (28b) provided at an end of said second pressure compensating valve (21b) on the side acting in the closing direction, and connected to the output side of said first lock switching valve (50,50A).
  • 5. A hydraulic drive system according to claim 3, wherein said interlock switching means includes a third pressure receiving section (55) which is provided at an end of said first lock switching valve (50; 50A) on the side acting to shift said first lock switching valve to the first position, and which is connected to said pilot line (42b) on the output side of said second lock switching valve (43; 43A).
  • 6. A hydraulic drive system according to claim 1, further comprising:a pilot hydraulic source (11); operating means (41) connected to said pilot hydraulic source via a pilot line (42a,42b), generating the pilot control pressure based on a hydraulic pressure of said pilot hydraulic source, and including pilot valves (41b,41c) for driving said other directional control valve (20b) than said particular one; a second lock switching valve (143) disposed in said pilot line and having third, fourth and fifth shift positions (A1,B1,B2), said second lock switching valve being operated by an operator; and a third pressure receiving section (55) provided in said first lock switching valve and shifting said first lock switching valve from the second position to the first position when the pressure of said pilot hydraulic source is introduced to said third pressure receiving section, said second lock switching valve connecting said pilot line to both said pilot valves and said third pressure receiving section when said second lock switching valve is in the third position, cutting off the connection between said pilot line and both said pilot valves and said third pressure receiving section when said second lock switching valve is in the fourth position, and cutting of the connection between said pilot line and said pilot valves and connecting said pilot line to said third pressure receiving section when said second lock switching valve is in the fifth position.
  • 7. A hydraulic drive system according to claim 6, further comprising a second pressure receiving section (28b) provided at an end of said second pressure compensating valve (21b) on the side acting in the closing direction, and connected to the output side of said first lock switching valve (50,50A).
  • 8. A hydraulic drive system according to claim 1, further comprising:a pilot hydraulic source (11); operating means (41) connected to said pilot hydraulic source via a pilot line (42a,42b), generating the pilot control pressure based on a hydraulic pressure of said pilot hydraulic source, and including pilot valves (41b,41c) for driving said other directional control valve (20b) than said particular one; a second lock switching valve (43; 43D) disposed in said pilot line, having third and fourth shift positions (A,B), and cutting off said pilot line when said second lock switching valve is shifted from the third position to the fourth position, said second lock switching valve being operated by an operator; and lock operating means (43a,110a; 150,151,152) enabling said first lock switching valve to be shifted between the first position and the second position when said second lock switching valve is in the fourth position.
  • 9. A hydraulic drive system according to claim 8, further comprising:a third lock switching valve (50) having sixth and seventh shift positions (C,D) and outputting the pressure of said hydraulic supply source when said third lock switching valve is shifted from the sixth position to the seventh position; interlock switching means (55,57) for shifting said third lock switching valve from the sixth position to the seventh position in interlock with shifting of said second lock switching valve (43;43D) from the third position to the fourth position; and a second pressure receiving section (28b) provided at an end of said second pressure compensating valve (21b) on the side acting in the closing direction, and connected to the output side of said third lock switching valve.
  • 10. A hydraulic drive system according to claim 8, wherein said first and second lock switching valves (110,43) are mechanically shifted valves directly shifted by control levers (110a,43a), and said lock operating means includes said control levers (110a,43a).
  • 11. A hydraulic drive system according to claim 8, wherein said first and second lock switching valves (110D, 43D) are solenoid-shifted valves shifted by electrical signals, and said lock operating means includes a controller (152) for generating the electrical signals.
Priority Claims (2)
Number Date Country Kind
2000-016239 Jan 2000 JP
2000-303550 Oct 2000 JP
PCT Information
Filing Document Filing Date Country Kind
PCT/JP01/00439 WO 00
Publishing Document Publishing Date Country Kind
WO01/55603 8/2/2001 WO A
US Referenced Citations (3)
Number Name Date Kind
4730543 Holmes Mar 1988 A
4967557 Izumi et al. Nov 1990 A
5950426 Morita et al. Sep 1999 A
Foreign Referenced Citations (5)
Number Date Country
60-11706 Jan 1985 JP
4-54303 Feb 1992 JP
7-26588 Jan 1995 JP
2567720 Oct 1996 JP
10-196604 Jul 1998 JP