The invention relates to a hydraulic fine blanking head for a mechanical press, specifically a fine blanking press, which is supported by a head piece mounted on a press machine frame above a ram, which ram supports a table top and executes a stroke movement in axial alignment to its stroke axis, with a flange inserted into the head piece with a tube-like design, the shoulder of which fine blanking head is fixed by screwed connections at the side of the head piece facing the ram. The head piece includes a tube-like main cylinder with pistons and pins positioned inside thereof, with, the main cylinder being pressure tight and closed with a cover or a retaining plate, and a hydraulic system for feeding the main cylinder with a pressure fluid adjusted to a desired pressure.
The invention further relates to a method for infeeding a high pressure hydraulic fluid to a hydraulic fine blanking head in a press, specifically a fine blanking press, wherein an adjustable pressure is applied through a hydraulic fluid fed to the fine blanking head from a high pressure source to pistons retained in the main cylinder, which produces a pressure and/or deformation force, which actuates the press ram mechanically or hydraulically.
DE 1 279 622 A1 discloses a fine blanking press with a cutting piston, a plunger piston pressing a sheet metal workpiece onto the bedplate of the press and a pressure piston supporting the part of the workpiece that is to be cut out, wherein the head of the press is provided with an adjusting spindle for adjusting a stopping flange that limits the stroke of the movable yoke at the upper side. The limiting/stopping of the movable yoke is adjusted by turning threaded cylinders running one in another. The fine adjustment of the thread is carried out by means of a handwheel via a worm to a toothed wheel directly attached to the bottom of the outer threaded cylinder, whereas a quicker, less fine adjustment is provided by an electrical motor driving the worm via two bevel gears.
Height adjustment of the cutting head due to the manual operation as described above does not permit a sufficient adjusting and infeed accuracy regarding the height position of the head. In addition it is of disadvantage that the repeating accuracy of the adjustment is low, such that the quality of the fine blanked parts suffers.
A further disadvantage is that a spindle distortion due to the normally existing axial backlash between the cylinders can not be excluded.
Other known solutions for adjusting the distance between a press upper tool fixed to a ram, working together with a press lower tool fixed to a bedplate, and the ram use arrangements of pressure wedges (DE 2 039 644 A1) or hydraulically actuated cylinders (DE 198 22 436 A1). However, these known solutions due to the cooperation of cutting piston, V-shaped projection piston and V-shaped projection pins are not suitable for fine blanking presses.
The present invention provides a hydraulic fine blanking head for presses and a method for feeding a fine blanking head of the above mentioned kind, or one that securely avoids the axial backlash between the adjustment elements during the fine blanking operations, to provide a high infeed, repeating accuracy, and simultaneous increase in operational reliability under conditions of continuous operation.
With the present invention, the infeeding of the fine blanking head is integrated with existing functional elements of the head, providing an adjusting mechanism including an adjusting nut having an internal motion thread that is turnable around the stroke axis of the ram, a sprocket wheel fixed, but free to rotate, at a front surface of the adjusting nut and vertically arranged to the stroke axis, a hydraulic motor with motor shaft provided at the headpiece, a driving chain running around the motor shaft and the sprocket wheel, and a brake positioned to brake the motor shaft and an external motion thread provided at the head of the main cylinder. The external motion thread of the main cylinder is guided with axial backlash by the internal motion thread of the adjusting nut, wherein the motion threads are connected via a common conduit for feeding and draining fluid of the hydraulic system that alternates between supplying and draining hydraulic fluid to and from the head piece to thereby generate a locking pressure and subsequent relief of same, which prevents and then allows for axial backlash between the threads of the adjustment nut and main cylinder. The infeed of the main cylinder with regard to the ram is carried out by switching off the motor and switching on the brake when the pistons and pins are relieved from pressure.
The adjusting nut is axially blocked at a wall region of the head piece on a side away from the ram having a shoulder and held by the tube-like part of the flange against the lifting movement of the ram. This makes it possible to reduce the quantity of parts and the mass of the fine blanking head.
In a specific aspect of the fine blanking head according to the invention, the conduit for feeding the fluid to the motion threads is connected to a low-pressure hydraulic system by a pipe via a switchable directional control valve included in the system for opening and closing the pipe, which makes it possible to respectively lock the motion threads of the adjusting mechanism in dependence of the presence of pressure at the pistons and the pins and to unlock the motion threads when the pressure is released. Specifically, when the pressure is released, the hydraulic fluid is returned to the hydraulic motor, at a time when the backlash between the motion threads is permitted and infeed is desired by the fine blanking or forming operation. The blocking pressure acting on the adjusting mechanism for example can be adjusted by the pilot control of the directional control valve to a low pressure of for instance 65 bar.
In another aspect, the head piece and the adjusting nut are provided with at least one common conduit opening into the motion thread, in order to supply the threads with lubricant that facilitates smooth operation of the adjusting nut. The tube-like part of the flange is provided with at least one further conduit for draining the lubricant from the motion threads, so that a continuous lubrication of the motion threads through a pipe, which is connected to a lubricant reservoir, is possible.
According to a still further aspect of the invention the motion threads provided on the adjusting nut and main cylinder are configured as breech block threads tolerating a one-side static stress in the case of axial admission of hydraulic fluid under locking pressure, wherein the motion thread of the main cylinder presses against the motion thread of the adjusting nut, and the adjusting nut presses against the shoulder at the head piece. In this case backlashes, i.e., back threading is eliminated, and the adjusting mechanism is locked, when the device is pressurized with displacement or working pressure.
In another specific aspect of the fine blanking head according to the invention, the hydraulic motor is connected to a high-pressure hydraulic system having a feeding pipe and a draining pipe via a pilot operated proportional valve. The rotation speed of the motor can be controlled by adjusting a predetermined actuating pressure.
In a more specific aspect, the motor brake is connected to the high-pressure hydraulic system by a switchable directional control valve for switching the brake on and off, whereby accurate braking according to the position infeed of the fine blanking head according to the invention becomes possible.
In a further preferred aspect of the invention the driving chain is a hollow pin chain, which advantageously engages with the sprocket wheel on the adjusting nut, wherein a second sprocket wheel is also provided, having a rotation axis arranged in parallel with respect to the sprocket wheel of the adjusting nut on a plate supported by the headpiece. The sprocket wheels lie on one plane in horizontal alignment, so that a torsion-free drive of the hollow pin chain is guaranteed.
According to a further specific aspect of the fine blanking head according to the invention a touch table is provided at the retaining plate facing the ram, which is attached by safety pins inserted into holes in the tube-like part of the flange arranged parallel to the stroke axis of the ram.
In a still further aspect, particularly adapted to a fine blanking operation, the main cylinder houses a V-shaped projection piston having a V-shaped projection that is pressed against a work piece to be processed, and projection pins that coaxially support the V-shaped projection piston, and a touch piston for detecting a lifting distance provided between the retaining plate and the touch table, in which the pistons lie on the stroke axis.
According to a further aspect of the fine blanking head according to the invention, in the retaining plate is positioned a pressure plate supporting the V-shaped projection pins coaxially with regard to the stroke axis, wherein a central support is provided in alignment with the stroke axis, wherein the pressure plate is held by a retaining ring at the touch table.
In yet another aspect, the invention is a method including the following steps:
a Locking the motion threads of the adjusting nut and main cylinder in a position that prohibits axial backlash, i.e.,axial back threading, through admission of a fluid under pressure that also provides force necessary for fine blanking part formation, by feeding a pressurized hydraulic fluid to the fine blanking head through a conduit in the head, and attaining a predetermined locking pressure,
b Unlocking both of the motion threads by relieving the pressure and forming force by switching off the locking pressure by shutting off the flow of hydraulic fluid in the conduit,
c Feeding an actuating pressure fluid to a hydraulic motor at a predetermined pressure to operate the adjusting mechanism by turning the adjusting nut sprocket wheel via a drive chain driven by the motor until the main cylinder has reached a predetermined infeed position,
d Switching off the motor by shutting of the flow of pressure fluid and connecting the brake pressure adjusted by the actuating pressure to a brake pressure fluid for fixing the adjusted position of the fine blanking head and
e again switching on the locking pressure to the adjusting mechanism for locking the motion threads according to step a.
The fine blanking head according to the invention is not only usable for mechanically driven presses, but also for hydraulic presses. Due to the integration of the adjusting means into the fine blanking head it is possible to prohibit the axial backlash between the adjusting elements during cutting operations, to reach a high infeed and repeating accuracy and to simultaneously increase the operational security during continuous operation.
Further advantages and details of the invention accrue from the following description with reference to the attached drawings.
The head piece 2 has a step-like shoulder 15 that projects towards the head interior, that is, towards the stroke axis HU. Step-like shoulder 15 is located at the side directed to the head. Below the shoulder, the head piece 2 has a radial diameter greater than the radial diameter of the step-like shoulder 15. Step-like shoulder 15 is supported axially by the adjusting nut 6. The outer contour of the adjusting nut 6 complements the contour of the step-like shoulder. A lower side 16 of the adjusting nut 6 rests on upper side 17 of a tube-like part 18 of a flange 19 that is inserted into the head piece 2, whereby the adjusting nut 6 is axially secured at its interior and exterior sides. Thus, the adjusting nut is axially supported.
As shown in
Main cylinder 10 of fine blanking head 3 accommodates a V-shaped projection piston 27 and a touch piston 28 that are in axial alignment to each other. The V-shaped projection piston 27 is in mechanical stop with the main cylinder 10. The touch piston 28 is hydraulically brought into positive locking with the V-shaped projection piston 27. The V-shaped projection pins 29, shown in
The head of the main cylinder 10 is closed with a pressure tight seal by a V-shaped projection cover 33. As seen in
The tube-like part 18 of flange 19, at an inner wall 38 facing the stroke axis HU has a step-like upper shoulder 39 extending perpendicular to the stroke axis HU and a shoulder 40 positioned lower than shoulder 39 that also extends perpendicular to the stroke axis HU. Upper shoulder 39, in comparison to lower shoulder 40, has a significantly larger step height H. Shoulders 39 and 40 define axial support surfaces M1 and M2 on inner wall 38 of the tube-like part 18, which axial support surfaces M1 and M2 are offset from each other. Axial support surfaces M1 and M2 glidingly support a respectively shaped main cylinder 10.
The external motion thread 13 on the head 41 of the main cylinder 10 is provided with a length such that it extends over the whole length of the internal motion thread 12 of the adjusting nut 6. The external motion thread 13 on the head 41 of the main cylinder 10 has a lower end at an upper retracted shoulder 43, which is positioned above an external wall 42 of the main cylinder 10, with the external wall positioned radially inward of the external motion thread 13 (See
As shown in
A conduit 46 is provided in the wall of the tube-like part 18 and extends into clearance 45. Further, a conduit 47 is provided in the wall of the head piece 2, which is connected to conduit 46 at one end and to a pipe 48 at its other end for draining lubricant into a reservoir of a lubricating system that is not further shown. Above the conduits 46 and 47, a further conduit 49 is provided in the wall of the head piece 2 and a conduit 50 is provided in the wall of the adjusting nut 6, wherein the conduit 50 opens into the motion thread 12 of the adjusting nut 6 for feeding lubricant. The conduit 49 is connected to a pipe 51. Through a pump, lubricant can be fed to lubricate the motion threads 12 and 13.
Axial support surfaces M3 and M4 on external wall 42 of main cylinder 10 support axial support surfaces M1 and M2 on internal wall 38 of the tube-like part 18. As shown in
Again, with reference to
The operation of the fine blanking head is explained in more detail with reference to
The hydraulic system includes a pressure pipe 62 fed with a pressure of 65 bar from a pressure source and the reservoir pipe 53. The pressure source is not shown in the figures.
The pressure pipe 62, via the proportional valve 37, extends to the hydraulic motor 8. The proportional valve 37 by a pilot control is adjusted to a predetermined nominal pressure, which adjusts the incoming pressure of the hydraulic fluid for the adjusting nut 6 to an actuating pressure in the range of 0 to 250 bar, preferably 220 bar. The proportional valve 37 may be a 4/3 directional control valve closed in the central position, so that the hydraulic motor 8 can be switched from the closed position to the open position, when the locked motion threads 12 and 13, which will be described in more detail below, are unlocked, and a re-adjustment of the infeed of the fine blanking head 3 with respect to the ram 1 is carried out.
When the pre-determined infeed position of the fine blanking head 3 has been reached, the proportional valve 37 switches to the closed position and brake 59 fixes the new position. This is realized by opening the directional control valve 55 that actuates the brake 59.
The hydraulic system branches off the feeding pipe 53 at pressure pipe 60, which transports the hydraulic fluid via the directional control valve 55 through conduit 61 to conduit 54 in the wall of flange 19 of the tube-like part 18 via conduit 56 and into the clearance 52, which feeds the hydraulic fluid to the adjusting mechanism 11. See
The method according to the invention is executed as follows:
The motion thread 12 of the adjusting nut 6 and the motion thread 13 of the main cylinder 10 are hydraulically locked in the axial direction when the pressure and forming force is produced by feeding a hydraulic fluid maintained at a locking pressure. After the production of the pressure and forming force is not needed, the motion threads 12 and 13 are unlocked by shutting off the hydraulic fluid, thus removing the pressure that had maintained the motion threads in a locked arrangement. Axial backlash along motion threads 12 and 13 is now possible.
Freeing the motion threads to move frees the main cylinder to move as well. The hydraulic motor 8 starts operating, translating action through sprocket wheel 7 and driving chain 9, turning the motion thread 12 of the adjusting nut 6 until the main cylinder 10 has reached its pre-determined position with regard to ram 1, by action of the rotary encoder 4.
The hydraulic motor 8 is switched off by shutting off the hydraulic fluid. The driving shaft of the motor 8 is stopped by means of the brake 59. The locking pressure for the motion threads 12 and 13 is switched on again, so that the motion threads have no backlash on the line of force, when the V-shaped projection and/or forming pressure is effective.
Number | Date | Country | Kind |
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09007352 | Jun 2009 | EP | regional |
Number | Name | Date | Kind |
---|---|---|---|
4150618 | Spanke et al. | Apr 1979 | A |
5349902 | Daniel et al. | Sep 1994 | A |
5791240 | Yagi et al. | Aug 1998 | A |
6267050 | Brewer | Jul 2001 | B1 |
6715409 | Brewer et al. | Apr 2004 | B2 |
Number | Date | Country |
---|---|---|
1 279 622 | Oct 1968 | DE |
2 039 644 | Mar 1972 | DE |
198 22 436 | Oct 1999 | DE |
1 419 324 | Dec 1975 | GB |
WO 0138019 | May 2001 | WO |
Number | Date | Country | |
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20110000349 A1 | Jan 2011 | US |