This invention relates to precision equipment, and auxiliary equipment adapted for leveling of precision equipment upon floor surfaces. More particularly, this invention is related to telescoping foot or pedestal systems which are adapted for equipment supporting and equipment leveling.
In commonly known jack screw actuated or hydraulic ram actuated equipment leveling systems, a plurality of vertically telescoping feet or pedestals are provided for supporting and leveling the equipment. Such telescoping pedestals are typically operated independently from each other, undesirably complicating the task of utilizing the system for leveling the supported equipment.
In an example of such difficulties, an operator of such commonly known equipment leveling system may find that a corner of an item of precision equipment to be leveled (such as a multi-axis milling machine) is excessively low. In the event that a jack screw actuated telescoping pedestal is provided at that low corner, the operator may operate such pedestal's jack screw to raise the equipment's low corner. In doing so, the operator often undesirably lifts the equipment's support chassis away from other support pedestals, or undesirably skews the chassis by altering supporting pressures at the other pedestals. Accordingly, individual and independent operation and actuation of one telescoping pedestal often undesirably requires adjustment and readjustment of other telescoping support pedestals. Also, in such common system, the gross elevation of the equipment item is often desirably changed. In such common system, it is often difficult and time consuming to sequentially operate each of the system's pedestals to alter the equipment's gross elevation while preserving an earlier established orientation with respect to the horizontal plane. Adjustment of the gross elevation of the equipment often must be followed by further reorienting readjustments.
The instant invention solves or ameliorates problems discussed above by providing a hydraulic fluid actuated equipment leveling assembly which cross communicates hydraulic fluid pressure and flow between hydraulic ram actuated telescoping pedestals, such communication eliminating the need for individually manually operating each pedestal. The instant inventive assembly further provides for centralized micro-adjustments of individual telescoping pedestals following a fluid cross communicating pedestal operating step. The instant inventive assembly further provides for precision simultaneous raising and lowering of pedestals among the assembly for adjusting the gross elevation of supported equipment while preserving a previously established micro-adjusted orientation of the equipment in relation to the horizontal plane.
A preferred structural component of the instant inventive hydraulic fluid actuated equipment leveling assembly comprises a housing which forms and defines a hollow interior space or void. A hydraulic fluid distributing plenum is preferably provided, and such space or void within such housing preferably functions as the hydraulic fluid distributing plenum. In the preferred embodiment, the housing is cylindrical, having a circumferential wall, and having a lower wall or floor.
Hydraulic fluid input means are preferably provided for injecting pressurized hydraulic fluid into the plenum, the input means preferably comprising a port which opens at the plenum. A hydraulic line preferably extends outwardly from such port, the inner or plenum end of such hydraulic line preferably being configured as a channel extending through the housing wall. The outward extension of such line preferably comprise a common high pressure hydraulic hose. A high pressure hydraulic fluid pump is preferably attached to the outer or opposite end of such hose for supplying high pressure hydraulic fluid to the assembly. The plenum or interior void of the instant inventive assembly is preferably opened by a plurality of adjustment ports, each adjustment port having a hydraulic line or adjustment channel extending outwardly therefrom.
A further structural component of the instant inventive assembly comprises valve means which are connected operatively to the housing for function in relation to the void or plenum, the value means preferably being adapted for alternatively permitting and resisting flows of the hydraulic fluid through each of the plenum's adjustment ports and channels. In a preferred embodiment, the value means comprises a movable disk or sealing element which is alternatively positionable to overlie, unseal, and open the adjustment ports and channels leading therefrom, and to be downwardly displaced for simultaneously covering, closing, and sealing each of the such ports. In a preferred embodiment, the valve means comprise a linear motion actuator which is operatively connected to the housing and to the plenum or void for reciprocatingly moving the preferred disk or sealing element, such actuator suitably comprising a manually turnable or motor turned jack screw. Other commonly known valve assemblies which are capable of simultaneously opening and closing multiple ports may be suitably substituted for such reciprocatingly movable disk or sealing element. Also, other commonly known linear motion actuators such as solenoid actuators, hydraulic actuators, or servo-motor actuators may be suitably alternatively used for driving and withdrawing the valve's sealing element.
Further structural components of the instant inventive hydraulic fluid actuated equipment leveling assembly comprise a plurality of telescoping and equipment supporting pedestals, each such pedestal preferably being hydraulic ram actuated for upward extension and downward retraction and for commensurate upward and downward equipment leveling. In the preferred embodiment, the base of each telescoping pedestal is configured as an upwardly opening cylinder, each such cylinder receiving a vertically slidably piston shaft whose upper end is configured for supporting impingement against an undersurface of supported equipment or machinery. Pressurized hydraulic fluid flow injected into such cylinder and about such shaft's lower end effectively raises and lowers the shaft and raises and lowers equipment supported by such shaft.
Further structural components of the instant inventive assembly comprise a plurality of hydraulic lines, each hydraulic line having a plenum end and a pedestal end. Each hydraulic line's inner plenum end preferably is attached in fluid communication in one of the plenum's adjustment ports or channels, and the opposite end of each hydraulic line is preferably attached in fluid communication with one of the hydraulically actuated pedestals.
Further structural components of the instant inventive assembly preferably comprise fluid displacing means or fluid volume adjusting means, such means preferably comprising adjustment voids or chambers which are preferably integrally incorporated within the fluid channels or hydraulic lines which extend from the plenum. In the preferred embodiment, the fluid displacing means comprise a plurality of cylinders which are arranged radially about the plenum, each cylinder being served by a mechanical volume adjusting and fluid displacing element. In the preferred embodiment, the fluid volume adjusting means comprise a plurality of plungers which are situated and adapted for being alternatively mechanically driven into or withdrawn from the volume adjusting cylinders.
In operation of the instant inventive hydraulic fluid actuated equipment leveling assembly, an item of equipment or machinery, such as the multi-axis milling center, may initially be placed upon a plurality of the hydraulic ram actuated pedestals, such pedestals initially having little or no hydraulic fluid or hydraulic fluid pressure. Thereafter, the valve means may be operated for opening each of the plenum's adjustment ports, and pressurized hydraulic fluid may be pumped into the plenum to flow outwardly therefrom along the plenum's channel and hydraulic line outlets. In operation, hydraulic pressure and flow continues to be distributed by the assembly to the pedestal until at least three corners of the equipment item are raised, leaving a low fourth corner, the low corner typically being at the corner of the equipment which resides within the heaviest quadrant among the four quadrants of the equipment's horizontal x,y orienting plane. Thereafter, auxiliary jacking means are preferably utilized for raising the low corner to an elevation which is roughly commensurate with the elevations of the other three corners. Upon such auxiliary raising of such low fourth corner, hydraulic fluid advantageously flows between and is exchanged among the telescoping pedestals and hydraulic lines of the assembly, such flow passing through and being exchanged at the assembly's opened plenum. Thereafter, upon such rough leveling of the equipment, the valve means may be operated to close and seal each of the plenum's adjustment ports and channels. Such valve closure advantageously hydraulically isolates each telescoping pedestal, along with its hydraulic line.
Thereafter, the assembly's fluid displacing and volume adjusting means may be operated for making small individual and independent adjustments to the fluid volumes represented by each hydraulically actuated pedestal and associated hydraulic line. Such volume varying adjustments vertically move the pedestals' shafts for precise equipment leveling.
In a preferred embodiment, the fluid displacing and volume adjusting means comprise cylinder and plunger combinations, each such combination preferably residing within the housing. Where reciprocating motion of such plungers is jack screw actuated, manual turning of the jack screws advantageously extends and retracts the plungers into the isolated fluid volumes for effecting minute calibrated changes in hydraulic fluid volume and for effecting minute adjustments of telescoping pedestal levels.
The floor of each fluid volume adjusting cylinder preferably comprises an upper face of a piston which is slidably mounted within the cylinder. Means for simultaneously upwardly driving and downwardly drawing each of such cylinders are preferably provided. Such means advantageously facilitates simultaneous and identical variations in each of the isolated fluid volumes, and allows for gross raising and lowering of a supported equipment item without disturbing a previously established orientation of the equipment in relation to the horizontal plane.
The instant inventive hydraulic fluid actuated equipment leveling assembly is typically intended for leveling of equipment in the nature of multi-axis milling centers. However, the assembly is broadly applicable to leveling of all other types of equipment, such as engines or turbines, which may need precision leveling. Additionally, equipment in the nature of a workpiece or part which is to undergo milling within a multi-axis milling center may itself be leveled through use and operation of the inventive assembly within a milling center.
Accordingly, objects of the instant invention include providing a hydraulic fluid actuated equipment leveling assembly which incorporates structures, as described above, and which arranges those structures in relation to each other in manners described above, for the performance of beneficial functions, as described above.
Other and further objects, benefits, and advantages of the instant invention will become known to those skilled in the art upon review of the Detailed Description which follows, and upon review of the appended drawings.
Referring now to the drawings, and in particular to Drawing
Referring to
Referring further to
In a preferred embodiment, the fluid displacing and pedestal level adjusting means comprise a plurality of plungers, represented by plungers 84 and 92, whose lower ends 86 and 94 may be alternatively downwardly extended into or upwardly retracted from their underlying bore expansions. Jack screw actuators represented by jack screw housings 10 and 34, along with female and male helical threads 90 and 88, and 36 and 96, maybe provided to operate to drive and draw the plungers 84 and 92 downwardly and upwardly with respect to the fluid filled chamber spaces 102 and 111. The upper heads 12 and 98 of such jack screw assemblies preferably present allen wrench receiving sockets 13 for facilitating manual turning actuation of the plungers' jack screws. Referring further simultaneously to
Referring to
Referring simultaneously to
Referring to all figures, in operation of the assembly, jack screw 72 may be initially turned counter-clockwise to raise the valve means disk 66 and to open or unseal the fluid volume adjusting ports situated at the inner or plenum ends of the nine channels represented by channels 76 and 78. Thereafter, pressurized hydraulic fluid supplied by a hydraulic pump (not depicted within views) to hydraulic line 8 may pass through channel 80 and into plenum 64 to emit into the nine channels represented by sectioned channels 76 and 78. Thereafter, the hydraulic fluid passes through associated expansion bores or chambers represented by chambers 102 and 111. Thereafter, referring further to
As indicated in
Referring simultaneously to
Each of the nine pedestals represented in
Referring to
Actuation of the hydraulic ram represented by piston 118 and cylinder 116 may effectively simultaneously and identically alter isolated hydraulic fluid volumes captured within the nine hydraulic lines and within the annuluses of the pedestals they serve, advantageously raising or lowering all of the pedestals in unison. Accordingly, the provision of the piston 118 and cylinder 116 combination above the floor 6 and underlying the cylinders 106 and 110 allows equipment such as equipment item 200 to be raised and lowered small distances without disturbing the precise leveling with the horizontal plane which may have been previously accomplished through the isolated hydraulic volume adjusting functions described above.
Referring simultaneously to
Referring simultaneously to all figures, it may be observed that the hydraulic fluid within channels represented by channel 76 and 78, within the cylindrical bore expansions represented by cylinders 102 and 111, within the hollow bores of hydraulic lines 50, 58, 52, 56, 54, 55, 57, 60, and 59, and within the annuluses of the nine hydraulically actuated pedestals 122, 123, 125, 127, 129, 131, 133, 135, and 137 constitutes an elastic weight bearing member within the assembly. Upon segregation and isolation of the hydraulic fluid into nine discreet volumes through closing actuation of the assembly's valve means 30,72,66, it becomes desirable that each segregated volume of hydraulic fluid have an effective “spring constant” which is substantially identical to that of each other segregated volume. Accordingly, those segregated volumes are preferably equalized, and the extensions and retractions of the volume adjusting plungers 84 and 92 are preferably the only elements which may relatively vary fluid volumes within the isolated zones. Accordingly, in order to equalize such segregated fluid volumes, the structures which form and define the segregated fluid volumes are preferably identically configured. The nine hydraulic lines preferably have identical lengths and bore dimensions, and the hydraulically actuated pedestals are preferably identically configured. Also, the circular and the radial symmetry of the hydraulic fluid distributing hub, as depicted in
Referring to
While the principles of the invention have been made clear in the above illustrative embodiment, those skilled in the art may make modifications in the structure, arrangement, portions and components of the invention without departing from those principles. Accordingly, it is intended that the description and drawings be interpreted as illustrative and not in the limiting sense, and that the invention be given a scope commensurate with the appended claims.
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