Patent Application
20190292028
The present invention relates to a hydraulic height adjusting device for installing a heavy-weight structure, and more particularly, to an apparatus capable of adjusting a height of a heavy-weight offshore structure, which is installed on the sea, by lifting the marine structure.
In case of installing a heavy-weight upper structure to a stationary structure on the sea, a marine carrier for transporting the upper structure is rolled by environmental effects (e.g., wind speed or waves) generated on the sea, so that the upper structure is moved in a horizontal direction by the rolling of the marine carrier.
Therefore, there is required for an apparatus capable of securing stability of the heavy-weight upper structure against a horizontal load, in addition to work time reduction.
The present invention relates to a hydraulic height adjusting device capable of safely installing a heavy-weight upper structure to a stationary structure fixed to a seabed, in addition to work time reduction.
The present invention relates to an apparatus for installing a heavy-weight upper structure, wherein a height of the heavy-weight upper structure loaded on a marine carrier is properly adjusted by a hydraulic height adjusting device to safely put the heavy-weight upper structure on a stationary lower structure installed to a seabed.
The process of putting down the heavy-weight upper structure combines with a process of introducing or draining sea water to or from a vessel to change a ballast of the vessel.
The conventional installation of the heavy-weight marine structure includes a method of lifting and lowering the heavy-weight upper structure by a marine crane and a method of putting down the heavy-weight upper structure by the ballast change of the marine carrier.
According to the method employing the marine crane, as the total weight of the upper structure is limited by lifting capability of the marine crane, the upper structure is separately manufactured, or a part of the upper structure is separately mounted thereon. In this instance, since the upper structure or equipment which is separately manufactured should be separately manufactured, transported, mounted and test-driven, an offshore installing period is extended, and the method is inefficient in view of economics, safety and efficiency.
Also, since the method employing the ballast change of the marine carrier depends on the ballast capacity of the carrier, it is not possible to quickly respond to the change of the marine environmental factors (e.g., wind speed and waves) during the process of installing the heavy-weight upper structure, and there is a limit to the reduction of the work time.
Referring to
The height adjusting unit 6 includes a lower bearing block 9a with a receiving hole for a guide portion 8 at a center thereof, the hydraulic units 7a and 7b each installed at both sides of the lower bearing block 9a to adjust the height of the upper structure 2, the guide portion 8 fitted into the receiving hole of the lower bearing block 9a, and an upper plate 9b installed on the guide portion 8 and having both ends connected to an upper portion of the respective hydraulic units 7a and 7b.
The upper plate 9b is lifted by the hydraulic units 7a and 7b, and the guide portion 8 connected to the upper plate 9b is guided by the receiving hole of the lower bearing block 9a in a vertical direction to adjust the height, thereby adjusting the height of the upper structure 2 installed thereon. Therefore, the upper structure can be seated on the lower structure 1 fixed to a seabed.
In case of the offshore structure installing apparatus, however, since the horizontal load of the carrier 3 or the upper structure 2 which is generated by the wind speed or waves is supported by the guide portion 8, the guide portion 8 should be manufactured as a separate large-scaled structure. Also, since the horizontal load generated from the heavy-weight upper structure should be supported, a diameter of the guide portion 8 is increased, and thus the guide portion 8 is necessarily manufactured to have sufficient strength.
In addition, because of the increased weight of the structure and separate production of the structure, a manufacturing cost is increased.
Since the upper plate 9b for supporting the upper structure 2 is supported by the pair of hydraulic units 7a and 7b and the guide portion 8 interposed between the hydraulic units, a little tilting which can be produced by the pair of hydraulic units 7a and 7b and the guide portion 8 cannot be allowed. Therefore, a fatigue loaded is structurally accumulated due to the continuous generation of the horizontal load of the carrier 3 or the upper structure 2.
Accordingly, the present invention has been made in view of the above-mentioned problems occurring in the related art.
An object of the present invention is to provide an apparatus capable of securing stable horizontal bearing power against a horizontal load of a heavy-weight upper structure which is generated due to rolling of a marine carrier caused by wind speed and waves on the sea, during a process of installing the heavy-weight upper structure, capable of quickly responding to change of the marine environmental factors during offshore work, and capable of reducing a work time.
Another object of the present invention is to provide an apparatus capable of providing effective bearing power, in addition to a compact configuration, to support a horizontal load generated from a marine carrier or an upper structure due to wind speed and waves.
To accomplish the above-mentioned object, according to a first aspect of the present invention, there is provided a hydraulic height adjusting device for installing a heavy-weight structure to adjust a height of an upper structure by supporting the upper structure, the hydraulic height adjusting device comprising: a lower frame which is provided with a plurality of receiving portions formed in an upwardly opened shape; and a hydraulic cylinder which is disposed in and engaged to the respective receiving portions of the lower frame, the hydraulic cylinder being moved in a vertical direction to adjust the height of the upper structure, in a state in which an upper end thereof supports the upper structure, wherein the receiving portion is provided with a support guide which is interposed between an inner wall of the receiving portion and the hydraulic cylinder to annually enclose the hydraulic cylinder and thus prevent the hydraulic cylinder from being tilted.
The hydraulic cylinder includes a hydraulic cylinder body positioned at an upper portion, and a hydraulic cylinder rod positioned at a lower portion and being moved in the vertical direction; a lower end of the hydraulic cylinder rod is engaged to a bottom surface of the receiving portion by a lower end engaging portion; the hydraulic cylinder rod is provided therein with a pair of fluid channels along a longitudinal direction; the pair of fluid channels have inlet/outlet ports at a lower end of the hydraulic cylinder rod, respectively, so that operating oil flows through the pair of fluid channels, and the hydraulic cylinder body moves along the hydraulic cylinder rod in the vertical direction; and the lower end engaging portion has a bottom fixing member fixed to a bottom of the receiving portion, a lower head portion of the hydraulic cylinder rod which comes into surface contact with the bottom fixing member to allow the hydraulic cylinder rod to move against the bottom fixing member, and a restrain member for restraining the lower head portion to prevent the lower head portion from being released from the bottom fixing member.
A top surface of the bottom fixing member has a concave surface which is a spherical surface, and a bottom surface of the lower head portion of the hydraulic cylinder rod which comes into contact with the bottom fixing member is a convex surface which is a spherical surface, so that the convex surface and the concave surface come into surface contact with each other to allow the movement.
All outer sides of the support guide are respectively provided with a lateral support part to support the support guide from a lateral direction, and the lateral support part includes a support cylinder body installed to the lower frame, a support cylinder rod disposed in the support cylinder body and horizontally moving toward or away from the receiving portion to apply bearing power to the support guide, an opening/closing valve for controlling flow of the operating oil into or from the support cylinder body, and a controller for controlling operation of the opening/closing valve.
According to another aspect of the present invention, there is provided an apparatus for installing a heavy-weight offshore structure to place an upper structure on a lower structure installed to a seabed, the apparatus comprising: a carrier; and a hydraulic height adjusting device installed to an upper portion of the carrier at plural positions to support the upper structure and adjust a height thereof, the hydraulic height adjusting device including a lower frame which is installed on a top surface of the carrier and is provided with a plurality of receiving portions formed in an upwardly opened shape; and a hydraulic cylinder which is disposed in and engaged to the respective receiving portions of the lower frame, the hydraulic cylinder being moved in a vertical direction to adjust the height of the upper structure, in a state in which an upper end thereof supports the upper structure, wherein the receiving portion is provided with a support guide which is interposed between an inner wall of the receiving portion and the hydraulic cylinder to annually enclose the hydraulic cylinder and thus prevent the hydraulic cylinder from being tilted.
The hydraulic cylinder includes a hydraulic cylinder body positioned at an upper portion, and a hydraulic cylinder rod positioned at a lower portion and being moved in the vertical direction; a lower end of the hydraulic cylinder rod is engaged to a bottom surface of the receiving portion by a lower end engaging portion; the hydraulic cylinder rod is provided therein with a pair of fluid channels along a longitudinal direction; the pair of fluid channels have inlet/outlet ports at a lower end of the hydraulic cylinder rod, respectively, so that operating oil flows through the pair of fluid channels, and the hydraulic cylinder body moves along the hydraulic cylinder rod in the vertical direction; and the lower end engaging portion has a bottom fixing member fixed to a bottom of the receiving portion, a lower head portion of the hydraulic cylinder rod which comes into surface contact with the bottom fixing member to allow the hydraulic cylinder rod to move against the bottom fixing member, and a restrain member for restraining the lower head portion to prevent the lower head portion from being released from the bottom fixing member.
A top surface of the bottom fixing member has a concave surface which is a spherical surface, and a bottom surface of the lower head portion of the hydraulic cylinder rod which comes into contact with the bottom fixing member is a convex surface which is a spherical surface, so that the convex surface and the concave surface come into surface contact with each other to allow the movement, all outer sides of the support guide are respectively provided with a lateral support part to support the support guide from a lateral direction, and the lateral support part includes a support cylinder body installed to the lower frame, a support cylinder rod disposed in the support cylinder body and horizontally moving toward or away from the receiving portion to apply bearing power to the support guide, an opening/closing valve for controlling flow of the operating oil into or from the support cylinder body, and a controller for controlling operation of the opening/closing valve.
With the above configuration of the present invention, the present invention can secure the stability against the change of the horizontal load of the heavy-weight upper structure which is caused by rolling of the carrier due to wind speed and waves during installation of the marine structure, without using a separate support structure.
Also, by quickly adjusting the height of the heavy-weight upper structure by the integrated hydraulic height adjusting device according to the condition of work, it is possible to quickly respond to the change of the marine environmental factors (e.g., wind speed and waves), and the offshore installation can be effectively performed in view of economics and safety of work, as compared to the related art.
In addition, the present invention can obtain useful effects in the field of internal and external marine construction, in view of economics, safety and efficiency.
Hereinafter, embodiments of the present invention will be explained in detail in conjunction with the accompanying drawings.
An apparatus for installing the heavy-weight offshore structure is to place the upper structure 30 onto the lower structure 20 fixed to a seabed, and includes the carrier 10 and a hydraulic height adjusting device 40 installed to an upper portion of the carrier 10 at plural positions to support the upper structure 30 and adjust a height thereof.
Referring to
A base platform 12 is installed on the upper portion of the carrier 10, and the hydraulic height adjusting device 40 and the heavy-weight upper structure 30 are disposed on the base platform 12. After the heavy-weight upper structure 30 is manufactured on the ground, the heavy-weight upper structure 30 is transported to the sea by the carrier 10, with it being supported by the hydraulic height adjusting device 40 built with the hydraulic cylinder 60.
The receiving portion 52 of the lower frame 50 is a hole to receive the hydraulic cylinder 60 of the upper structure 30, and a load of the heavy-weight upper structure 30 is supported by a lower support 53 when the hydraulic cylinder 60 drives.
A shock absorption plate 51 is installed onto the hydraulic height adjusting device 40 to prevent the hydraulic height adjusting device 40 from being broken due to shock when the heavy-weight upper structure 30 is transported.
The hydraulic cylinder 60 quickly moves the heavy-weight upper structure 30 in the vertical direction according to working conditions, thereby safely and quickly installing the heavy-weight upper structure 30 on the sea.
Referring to
Referring to
The hydraulic cylinder body 62 is plated with any material for the purpose of smooth contact between the outer surface of the hydraulic cylinder body 62 and a bearing pad 68 when the heavy-weight upper structure 30 moves up and down.
The receiving portion 52 is provided with a support guide 63 which is interposed between an inner wall of the receiving portion 52 and the hydraulic cylinder 60 to annually enclose the hydraulic cylinder 60 and thus prevent the hydraulic cylinder 60 from being tilted.
The support guide 63 encloses the outer surface of the hydraulic cylinder body 62, and supports the tilting of the hydraulic cylinder body 62 from a lateral side to support a horizontal load of the heavy-weight upper structure 30 which is placed on the hydraulic cylinder body 62, together with the hydraulic cylinder body 62.
A support guide base platform 64 is to set an installation position and support the load when the hydraulic cylinder 60 is installed in the receiving portion 52 of the lower frame 50.
The support guide base platform 64 has a plurality of brackets 64a welded to the inner wall of the receiving portion 52 to support the load by bearing the support guide 63 from the lower side. Since the support guide base platform 64 should not come into contact with the outer surface of the hydraulic cylinder body 62, a center hole, in which the hydraulic cylinder body 62 is positioned, is formed to be wider than a center hole of the support guide 63.
The bearing pad 68 is installed to the support guide 63 in the receiving portion 52 of the lower frame 50, and is in frictional contact with the hydraulic cylinder body 62 when the hydraulic cylinder body 62 moves up and down. The bearing pad 68 is made of special high-strength brass alloy.
The hydraulic cylinder rod 65 is provided therein with a pair of fluid channels 69a and 69b along a longitudinal direction, and the pair of fluid channels 69a and 69b have inlet/outlet ports 69c and 69d at a lower end of the hydraulic cylinder rod 65, respectively, so that operating oil flows through the pair of fluid channels 69a and 69b. As illustrated in
Referring to
The top surface of the bottom fixing member 67 has a concave surface 67b, and the bottom surface of the lower head portion 65a of the hydraulic cylinder rod 65 which comes into contact with the bottom fixing member 67 is a convex surface 65b, so that the convex surface 65b and the concave surface 67b come into surface contact with each other.
Also, there is a certain gap between the lower head portion 65a of the hydraulic cylinder rod 65 and the restrain member 67c, and the distal end of the hydraulic cylinder rod 65 is machined to have a rounded surface. As the hydraulic cylinder rod 65 comes into surface contact with the bottom fixing member 67, as illustrated by the dotted line in
With the above configuration, the bottom fixing member 67 is fixed to the bottom of the receiving portion 52, and thus supports the vertical load transmitted from the hydraulic cylinder rod 65, while being engaged to the hydraulic cylinder rod 65 with the contact to provide the hydraulic cylinder rod 65 with a free end.
The gap between the lower head portion 65a of the hydraulic cylinder rod 65 and the restrain member 67c controls a tilting angle of the hydraulic cylinder rod 65 within a range of ±5°.
According to the configuration of this embodiment described above, the hydraulic cylinder body 62 is installed at the upper side, while the hydraulic cylinder rod 65 is installed at the lower side, so that the upper end of the hydraulic cylinder body 62 supports the upper structure 30.
The structural factor of the cross section maximizes structural stability against the action of the force caused by the horizontal load by positioning the hydraulic cylinder body 62 on the hydraulic cylinder rod 65, as well as supporting the horizontal load by the support guide 63.
Also, the hydraulic cylinder rod 65 is designed to have the rounded lower end which satisfies the condition of the free end, thereby supporting the vertical load while allowing slight tilting against the horizontal load.
The hydraulic cylinder rod 65 is provided with at least two fluid channels 69a and 69b and the lower end of the hydraulic cylinder rod 65 is provided with the inlet/outlet ports 69c and 69d, so that the operating oil flows through the fluid channels 69a and 69b.
The channel for the operating oil to be fed to the hydraulic cylinder body 62 is not provided in the hydraulic cylinder body 62, but the hydraulic cylinder rod 65 is served as the channel for the operating oil. In the configuration of this embodiment in which the hydraulic cylinder body 62 is positioned at the upper side, the configuration through which the operating oil flows does not interrupt the vertical movement of the hydraulic cylinder body 62.
The configuration of the hydraulic cylinder 60 according to another embodiment of the present invention will now be described.
A lateral support part 70 is designed to prevent the hydraulic cylinder body 62 from being tilted when the carrier 10 is relatively rolled side by side by the waves or wind.
Specifically, as illustrated in
The lateral support part 70 is installed to prevent the hydraulic cylinder body 62 from being tilted, so that the hydraulic cylinder body 62 is maintained in the vertical standing state at the center portion of the receiving portion 52, in spite of the installation clearance.
Referring to
As illustrated in
If the opening/closing valve 75 is closed by a control signal of the controller, the operating oil does not come out from the support cylinder body, thereby resisting the tilting of the hydraulic cylinder body 62.
The controller detects the horizontal movement by an acceleration sensor or the like, and controls the operation of the opening/closing valve 75 so that the lateral support parts 70 installed in all directions can support the hydraulic cylinder body 62.
Specifically, when the hydraulic cylinder body 62 is vertically stood, if the controller closes the opening/closing valve 75 according to the detection of the sensor, in the state in which a contact plate 74 of the lateral support part 70 comes into close contact with the support guide 63, the hydraulic cylinder body 62 is temporarily maintained in the vertical state, without being tilted slightly.
The present invention can be used as a hydraulic height adjusting device to be installed in a vessel, so as to safely place a heavy-weight structure, which is transported by the vessel, on a stationary structure on the sea. Also, the present invention can be used to adjust a height of the heavy-weight structure by lifting the heavy-weight structure, while supporting the heavy-weight structure on the vessel from a lower side.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2016-0175482 | Dec 2016 | KR | national |
This is a continuation of pending International Patent Application PCT/KR2017/014838 filed on Dec. 15, 2017, which designates the United States and claims priority of Korean Patent Application No. 10-2016-0175482 filed on Dec. 21, 2016, the entire contents of which are incorporated herein by reference.
| Number | Date | Country | |
|---|---|---|---|
| Parent | PCT/KR2017/014838 | Dec 2017 | US |
| Child | 16438744 | US |
