The present disclosure relates generally to hybrid systems and more particularly to devices and methods for inhibiting hybrid stall in hybrid systems.
Hybrid powertrains are an increasingly popular approach to improving the fuel utilization of motor vehicles. The term “hybrid” refers to the combination of a conventional internal combustion engine with an energy storage system, which typically serves the functions of receiving and storing excess energy produced by the engine and energy recovered from braking events, and redelivering this energy to supplement the engine when necessary. This decouples the production and consumption of power, thereby allowing the internal combustion engine to operate more efficiently, while making sure that enough power is available to meet load demands.
As described by O'Brien II et al. in High Efficiency Hydraulic Hybrid Drive System for Mobile Applications, presented at CONEXPO-CONAGG 2008, Las Vegas, Nev. (March 2008), the entire disclosure of which is hereby incorporated herein by reference, known types of hybrid powertrains include parallel hybrids and series hybrids. With parallel hybrids, a traditional engine-powered transmission exists in parallel with a secondary transmission. This provides the ability for either an engine or an energy storage device to propel a vehicle independent of, or simultaneously with, the other. Referring to
An illustrative series hydraulic hybrid powertrain system is disclosed in U.S. Pat. No. 7,281,376 to O'Brien II, the entire disclosure of which is hereby incorporated herein by reference. The hydraulic hybrid power system includes a power plant generating a high pressure fluid at an output. The power plant includes an engine such as a conventional internal combustion engine, a turbine engine, an electric motor powered by a battery, a fuel cell, or the like. A drive motor responsive to the high pressure fluid is connected to the engine. The drive motor is in fluid communication via a high pressure conduit with an accumulator that serves as an energy store or reservoir for high pressure hydraulic fluid. A mode selection means is connected to the power plant output and the drive motor for selecting a mode of operation such as a drive mode, a neutral mode, a reverse mode, and a park mode. A control system is connected to the power plant and the drive motor for controlling operation of the drive motor under the desired mode of operation.
In operation, when a driver steps on an accelerator of a vehicle with the hydraulic hybrid powertrain system, a displacement of the drive motor increases and causes additional torque to be produced, thereby propelling the vehicle. The oil flowing through the motors comes from the accumulator, causing the amount of oil stored to be reduced, which in turn lowers the hydraulic hybrid powertrain system pressure. When the pressure falls below a specified minimum value, the engine turns on and drives a hydraulic pump to refuel the accumulator. When a specified pressure is reached, the engine turns off.
One challenge faced by designers of any hybrid system is preventing the energy store from becoming fully depleted, in a phenomenon known as “hybrid stall”. For an electric hybrid system, especially those employing lithium battery chemistries, the depletion of the battery may seriously damage the battery pack. With the hydraulic hybrid system, the depletion of the energy store is also problematic.
There is a continuing need for a device and method for militating against a stall in a hybrid system, and particularly a hydraulic hybrid powertrain system. Desirably, the device and method enhances the fuel efficiency of the hybrid system.
In concordance with the instant disclosure, a device and method for militating against a stall in a hybrid system, and particularly a hydraulic hybrid powertrain system, and that enhances the fuel efficiency of the hybrid system, is surprisingly discovered.
In one embodiment, a retard device includes a housing having a first end and a second end. The first end has a system inlet and the second end has an aperture. A piston assembly is slidably disposed in the aperture of the housing. The piston assembly includes a piston head coupled to an actuating linkage. The piston head is disposed adjacent the system inlet and the actuating linkage is disposed through the aperture of the housing. A spring is disposed within the housing between the second end and the piston head. The piston head is biased toward the first end by the spring and biased toward the second end by a force applied at the system inlet.
In another embodiment, a hydraulic hybrid powertrain system includes at least one drive motor responsive to the fluid flow from at least one of a power plant and an accumulator. A control system is connected to the power plant and the at least one drive motor for controlling operation of the power plant and the at least one drive motor in a plurality of modes of operation. The hydraulic hybrid powertrain system further includes at least one retard device that reduces the fluid flow to the at least one drive motor when the pressure of the fluid in the hydraulic hybrid powertrain system drops below a predetermined minimum pressure.
In a further embodiment, a method for operating a hybrid system includes the steps of: continuously monitoring a pressure of a fluid in the hybrid system, the hybrid system having an at least one drive motor responsive to a fluid flow from at least one of a power plant and an accumulator, a control system connected to the power plant and the at least one drive motor for controlling operation of the power plant and the at least one drive motor in a plurality of modes of operation, and a retard device; comparing the pressure of the fluid in the hybrid system to a predetermined minimum pressure; inhibiting an ability of an operator to demand more power than the hybrid system can provide without stalling by reducing the fluid flow to a drive motor when the predetermined minimum pressure is achieved; and allowing the pressure of the fluid in the hybrid system to recover, wherein a hybrid stall is militated against.
The above, as well as other advantages of the present disclosure, will become readily apparent to those skilled in the art from the following detailed description, particularly when considered in the light of the drawings described herein.
The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses. It should also be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features. In respect of the methods disclosed, the steps presented are exemplary in nature, and thus, are not necessary or critical.
The present disclosure includes a retard device 100 and method for controlling the drive motors in the hybrid system 2. In particular, the retard device 100 is configured to reduce the flow of a hydraulic fluid, such as oil, from the energy store 10, such as the accumulator, when a system pressure drops below a predetermined minimum pressure. The predetermined minimum pressure is a pressure below which a hybrid stall may occur. The effect of the retard device 100 is to retard the flow of the hydraulic fluid to drive motors 12 and militate against the hybrid stall, particularly by reducing an available displacement of the drive motors 12. Additionally, the retard device 100 facilitates an aggressive and rapid recovery from the hybrid stall, should one occur due to a mechanical malfunction such as a fluid leak and the like.
Referring to
As shown in
In a particular embodiment, the piston assembly 112 includes a push rod 118 slidably disposed in the system inlet 108. The push rod 118 may be coupled to the piston head 114. At least one of the push rod 118 and the piston head 114 may sealingly engage an inner surface 120 of the housing 102. For example, the push rod 118 may have at least one primary seal 122 that sealingly engages the inner surface 120 of the housing 102. The push rod 118 may be integrally formed with the piston head 114 and the actuating linkage 116. In one embodiment, the push rod 118 is removably coupled to the piston head 114 and the actuating linkage 116, for example, by a threaded engagement of the push rod 118 with the piston head 114
A spring 126 is disposed within the housing 102 between the second end 106 and the piston head 114. In particular, the spring 126 contacts the piston head 114. The piston head 114 is biased toward the first end 104 by the spring 118 and biased toward the second end 106 by a force applied at the system inlet 108. The force may be at least one of a hydraulic force, a pneumatic force, a mechanical force, and an electromechanical force, for example. Where the force applied at the system inlet 108 is a hydraulic force resulting from the hydraulic pressure of the hybrid system 2, for example, the primary seal 122 allows the piston assembly 112 to be actuated through an application of the hydraulic pressure thereto. It should be appreciated that the piston head 114 may also have a secondary seal 124 disposed thereon that militates against a leakage of hydraulic fluid into an interior of the housing 102. The primary and secondary seals 122, 124 may be in the form of O-rings, although it should be understood that other suitable seal types may also be employed.
In one example, the spring 126 is disposed over the actuating linkage 116. In another example, the spring 126 is disposed adjacent the actuating linkage 116. The spring 126 is selected to bias the piston head 114 toward the first end 104 of the housing 102 when the predetermined minimum pressure of the hybrid system 2 having the retard device 100 is reached. Illustratively, a particular spring constant may be selected so that the spring 126 is sufficient to bias the piston head 114 when the predetermined minimum pressure is reached. As a nonlimiting example for a hydraulic hybrid powertrain system, the spring 126 may be selected to react within a range of about 1000 psi to about 4600 psi. The spring 126 may also be preloaded to a desired level in order to allow the spring 126 to sufficiently bias the piston head 114 when the predetermined minimum pressure is attained. It should be appreciated that suitable springs 126 may include at least one of a compression spring such as a coil spring or a helical spring, and a gas spring, for example. One of ordinary skill in the art may select the spring 126 and the preload, as desired
In a further embodiment, the retard device 100 may include an end cap 128 coupled to the first end 104 of the housing 102. The end cap 128 is configured to be placed in fluid communication with a high pressure conduit 162′ (shown in
With renewed reference to
The retard device 100 according to the present disclosure may also include a sleeve bushing 138. The sleeve bushing 138 is disposed between the actuating linkage 116 and the spring preload cap 132. The sleeve bushing 138 is formed from a material that minimizes friction between the spring preload cap 132 and the actuating linkage 116, particularly as the actuating linkage 116 moves through the aperture 110 with operation of the retard device 100. The sleeve bushing 138 may be formed from a self-lubricating, highly wear and corrosion resistant material. As a nonlimiting example, the sleeve bushing 138 may be formed from a self-lubricating oil impregnated sintered metal such Oilite® bronze, commercially available from Beemer Precision, Inc. in Fort Washington, Pa. Other suitable materials for the sleeve bushing 138 may be selected as desired.
The retard device 100 may be attached directly to the hybrid system 2. As shown in
Referring now to
The hybrid system 2 includes the at least one drive motor 12. The at least one drive motor 12 is responsive to a fluid flow from at least one of the power plant 4 and the energy store 10, hereinafter referred to as the accumulator 10. A control system 144 is connected to the power plant 4 and the at least one drive motor 12, for example, via at least one inlet or outlet 146. The control system 144 is configured to control an operation of the power plant 4 and the at least one drive motor 12 in a plurality of modes of operation, as is known in the art. For example, the control system 144 operates at least one of the power plant 4 and the drive motor 12 as described by U.S. Pat. No. 7,281,376 to O'Brien II, the entire disclosure of which is hereby incorporated herein by reference.
The system inlet 108 of the retard device 100 is in fluid communication with at least one of the power plant 4 and the accumulator 10. The actuating linkage 116 is operatively coupled to the control system 144. The retard device 100 is configured to reduce the fluid flow to the at least one drive motor 12 when the pressure of the fluid in the hybrid system 2 drops below the predetermined minimum pressure. As should be understood, where hydraulics are employed as part of the hybrid system 2, the force applied at the system inlet 108 is the hydraulic force from the fluid pressure in the hybrid system 2.
In a particular embodiment shown in
In operation, where the system fluid pressure is greater than the predetermined minimum pressure, the piston head 114 is biased toward the second end 106 and the available travel of the accelerator cable 154 is maximized. Where the system fluid pressure is less than the predetermined minimum pressure, the piston head 114 is biased toward the first end 104 and the available travel of the accelerator cable 154 is minimized. Where the system fluid pressure is less than the predetermined minimum pressure, the retard device 100 effectively and mechanically translates the operator input into a “ramped” demand that is within hybrid system 2 capability, thereby militating against the hydraulic hybrid stall and allowing the power plant 4 to recharge the accumulator 10.
The control system 144 may further include a displacement control module 158. The displacement control module 158 may function as a proportional force multiplier, as is known in the art, for controlling at least one of the engine 6, the pump 8, and the drive motor 12. The displacement control module 158 is operatively coupled with the actuator valve 156, and thereby controlled by the operator via the accelerator cable 154. Although the control system 144 shown in
The retard device 100′ includes a plurality of the springs 126′ and a plurality of the adjustable spring preload caps 132′. The springs 126′ are disposed between the piston head 114′ and the spring preload caps 132′. The springs 126′ are also disposed adjacent the actuating linkage 116′. For example, the plurality of springs 126′ may be disposed around the actuating linkage 116′ and on spring guides 160′ protruding from the spring preload caps 132′. The plurality of springs 126′ may bias a single piston head 114′, or multiple piston heads 114′, toward the first end 104′ of the housing 102′, as desired.
As further shown in
In operation, where the system fluid pressure is greater than the predetermined minimum pressure, the piston head 114′ is biased toward the second end 106′ and the sliding plate 146′ allows the operator to request a maximum amount of power from the hybrid system 2. Where the system fluid pressure is less than the predetermined minimum pressure, the piston head 114′ is biased toward the first end 104′ and the sliding plate 146′ inhibits the operator's ability to request power from the hybrid system 2. The retard device 100′ thereby militates against the hydraulic hybrid stall and allows the power plant 4 to recharge the accumulator 10.
It should be appreciated that the retard device 100, 100′ of the present disclosure may operate independent of any electronics in reducing the fluid flow to the at least one drive motor 12, particularly when the pressure of the fluid in the hybrid system 2 drops below the predetermined minimum pressure. Alternatively, the hybrid system 2 may further include an electronic controller (not shown) to further improve fuel efficiency of the hybrid system 2.
The present disclosure further includes a method for operating the hybrid system 2. The retard device 100, 100′ of the present disclosure functions by continuously monitoring system pressure and comparing that value to a predetermined minimum system pressure below which hydraulic hybrid stall is imminent. As the operator demands power to accelerate and the system pressure begins to drop, the retard device 100, 100′ inhibits the ability of the operator to demand more power than the system can provide by mechanically controlling and limiting the relative travel of the accelerator cable. The operator does not sense or feel any “stops” or “detents” in the accelerator pedal movement, but the retard device 100, 100′ effectively and mechanically translates operator input into a “ramped” demand that is within system capability, thus militating against the hydraulic hybrid stall.
The method may further include the steps of selecting the at least one spring 126, 126′ in order to adjust the desired predetermined minimum pressure at which the retard device 100, 100′ actuates to inhibit the hybrid stall. In a further embodiment, the method includes the step of applying the desired preload to the at least one spring 126, 126′, for example, by adjusting the at least one spring preload cap 132, 132′ to provide the desired predetermined minimum pressure at which the retard device 100, 100′ actuates to inhibit the hybrid stall.
Those skilled in the art should appreciate that the retard device 100, 100′ in accordance with the present disclosure may be utilized in any number of hybrid systems 2 including, but not limited to, a propulsion system for a floating or submersible vessel such as a ship a boat, or a submarine, and a propulsion system for a helicopter, among others. The hybrid system 2 of the present disclosure may also be used in static applications such as wind turbines and the like. In short, the present invention may be used in any system where efficient management of energy inputs and outputs is desired.
While certain representative embodiments and details have been shown for purposes of illustrating the invention, it will be apparent to those skilled in the art that various changes may be made without departing from the scope of the disclosure, which is further described in the following appended claims.
This application claims the benefit of U.S. Provisional Application No. 61/021,079, filed on Jan. 15, 2008. The entire disclosure of the above application is hereby incorporated herein by reference.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US09/31063 | 1/15/2009 | WO | 00 | 1/21/2011 |
Number | Date | Country | |
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61021079 | Jan 2008 | US |