Hydraulic latch pin assembly for coupling a tool to a construction equipment

Information

  • Patent Grant
  • RE37320
  • Patent Number
    RE37,320
  • Date Filed
    Thursday, March 16, 2000
    24 years ago
  • Date Issued
    Tuesday, August 14, 2001
    23 years ago
Abstract
The invention provides a coupling assembly for coupling a tool to a dipperstick, or arm, on an apparatus which has a hydraulic system for moving the tool. The coupling assembly includes a coupler body having a frame that defines a central cavity, and also having link structure for pivotally coupling to the dipperstick. An actuator assembly positioned within the central cavity includes a latch pin that can slide between an engaged position and a retracted position. In the engaged position, an end of the latch pin projects out from a rear end of the frame for engaging a receptacle defined by the tool. In the retracted position, the end of the latch pin does not project out from the frame. A bias structure normally urges the latch pin toward the engaged position with a bias force. A hydraulic latch cylinder has a fixed part and a movable part rigidly coupled to the latch pin such that, when the movable part is extended from the fixed part, the latch pin is urged to the retracted position.
Description




BACKGROUND OF THE INVENTION




The invention relates to tool couplers for excavation, demolition and construction equipment.




Some types of construction equipment, such as backhoes and excavators, have a movable dipperstick (also referred to as an arm) to which a variety of tools, such as, for example, buckets and grapples, can be attached. A hydraulic linkage allows the equipment operator to pivot the tool from the free end of the dipperstick. To simplify the process of changing tool attachments, a universal coupler can be fixed to the dipperstick linkage. A selected tool can then be removably attached to the coupler, a process that typically involves manually positioning at least one latch pin between the coupler and the tool.




There is a trend in the industry to use an actuated coupler on the end of the dipper stick for connecting and disconnecting a tool from the linkage. A great advantage of these systems is that the operator can actuate the coupler to connect or disconnect a tool without the assistance of another worker and without having to leave the cab of the vehicle.




One type of actuated coupler first engages a crossbar formed in the tool with hooks depending from the coupler, and then engages a latch pin (or a block or a wedge) with a mating receptacle formed in a collar on the tool. A double-action hydraulic cylinder in line with the latch pin is positioned so that the cylinder extends to push the latch pin into the receptacle. In disengaging the tool from the coupler, the operator retracts the rod into the cylinder body, pulling the pin out of the receptacle.




SUMMARY OF THE INVENTION




The invention provides a coupling assembly for coupling a tool to a dipperstick, or arm, on an apparatus which has a hydraulic system for moving the tool. The coupling assembly includes a coupler body having a frame that defines a central cavity, and also having link structure for pivotally coupling to the dipperstick. An actuator assembly positioned within the central cavity includes a latch pin movable between an extended position and a retracted position. In the extended position, an end of the latch pin projects rearward from an opening in a rear end of the frame for engaging an aperture or receptacle defined by the tool. In the retracted position, the end of the latch pin is disengaged from the tool receptacle and positioned substantially within the frame. The actuator assembly also includes a hydraulic latch cylinder that has a movable part, and a fixed part. The movable part is coupled to the latch pin by a latch pin coupling assembly, which is structured and arranged such that, when the movable part is extended from the fixed part, the latch pin moves to the retracted position.




According to another aspect of the invention, the latch pin coupling assembly includes a bias member structured and arranged to apply a bias force that urges the latch pin toward the extended position. When a threshold level of hydraulic pressure is applied to the latch cylinder, the movable part of the cylinder overcomes the bias force and extends to move the latch pin to the retracted position and out of engagement with the tool.




Another feature of the invention is that the latch cylinder can be a single-action cylinder.




According to another feature of the invention, the latch cylinder can be positioned on an axis different from an axis defined by the latch pin, such as along side the latch pin. This feature provides a compact arrangement. The system is easily adaptable to any type of quick coupler type system due to the compactness and placement of the actuating cylinder.




According to another feature of the invention, the hydraulic pressure to the latch cylinder can be controlled by an electrically actuated valve assembly that hydraulically couples the dipperstick hydraulics to the latch cylinder. The valve assembly can include one or more solenoid valves that only allow hydraulic pressure to enter and remain in the latch cylinder when they are energized.




According to another feature of the invention, the valve assembly can be structured and arranged such that the dipperstick hydraulics must be approximately fully pressurized while extended to pressurize the latch cylinder.




According to another feature of the invention, the coupling assembly can also include a pin indicator that readily shows whether the latch pin retracted. The indicator is located such that it can be viewed easily from the operator position.




According to another feature of the invention, a drop in hydraulic pressure in the latch cylinder below the threshold level allows the bias spring to push the coupling pin towards the extended position. As unexpected hydraulic pressure loss can be caused by a failure in the hydraulic system or by a failure in the valve assembly. The spring apply, hydraulic release system is safe in that it assures that an attached tool will not accidentally uncouple from the coupling assembly if there is a loss in hydraulic pressure in the latch cylinder.




The invention also provides a method of removing a tool from the coupler assembly having features as described above. An operator can remove a tool by the steps of applying hydraulic pressure to a latch cylinder that has a part fixed relative to the coupler body and a movable part rigidly coupled to the latch pin, extending the movable part from the fixed part, thereby urging the latch pin to the retracted position, engaging a cross member of the excavation tool with a hook structure depending and extending forward from the coupler body, rotating the coupler body toward the tool, aligning the latch pin with a mating receptacle formed in the excavation tool, reducing hydraulic pressure to the latch cylinder, and applying a bias force to the latch pin, urging the latch pin to the engaged position, thereby engaging the latch pin in the receptacle and securing the excavation tool to the coupler body.




According to another aspect of the invention, the method further includes the step of removing the tool from the coupler, including rotating the coupler body and the tool to a full forward position, again applying hydraulic pressure to the latch cylinder, again extending the movable part from the fixed part, thereby urging the latch pin to the retracted position and disengaging the latch pin from the receptacle, and disengaging the hook structure from the cross member of the excavation tool.




The latch cylinder extends using the more powerful head end to extract the latch pin, whereas coupling systems using an in-line dual-action cylinder and latch pin arrangement use the less powerful rod end for this purpose. This feature of the invention is important when extracting a frozen pin, which can require substantially more force than inserting a free moving pin.




Since the hydraulic system uses a single-action latch cylinder, it only requires one hydraulic line between the valve assembly and the latch cylinder. This is simple and inexpensive compared with coupling systems that use a dual-action cylinder, and that require two hydraulic connections.




The rod of the latch cylinder is normally in the retracted position during the tool working period. Because the latch cylinder is retracted, the rod of the latch cylinder is not subject to damage from rocks and sharp objects. Normally, the only time the rod is extended, and thereby exposed to the elements and contaminants, is when a tool is being attached or detached from the coupling assembly.




A feature of the invention is that if there is a loss of either electrical or hydraulic power, the latch pin will extend or “insert” automatically. If electrical power inadvertently gets to the solenoid valves, the tool has to be fully rolled forward and inward in order for the pressure to build up in the latch cylinder to retract latch pin. In this position, the coupler hooks are fully engaged and the likelihood of the tool falling off is minimized. One cannot simply throw the switch and have the tool fall to the ground.











BRIEF DESCRIPTION OF THE DRAWING





FIG. 1

is a perspective view of dipperstick with an attached coupling assembly, and a conventional bucket that can be attached to the coupling assembly.





FIG. 2

is a side view of a hydraulic coupling assembly shown coupling a conventional bucket to a dipperstick.





FIG. 3

is a top plan view of a coupling assembly, partially showing a bucket, with the latch pin in an unlatched, retracted position.

FIG. 3A

is a similar view, partially broken away, showing the latch pin in a latched, extended position.





FIG. 4

is a section view through line


4





4


of FIG.


3


.

FIG. 4A

is a similar section view through line


4


A—


4


A of FIG.


3


A.





FIG. 5

is a partial section view through line


5





5


of FIG.


3


.

FIG. 5A

is a similar partial section view through line


5


A—


5


A of FIG.


3


A.





FIG. 6

is a schematic diagram of a hydraulic system and an electrical system according to the invention.

FIGS. 6A

,


6


B and


6


C illustrate other embodiments of a valve assembly.




In the following detailed description of the invention, similar structures that are illustrated in different figures will be referred to with the same reference numerals.




It will also be noted that the figures are generally not drawn to scale.











DETAILED DESCRIPTION OF THE INVENTION




Referring first to

FIGS. 1 and 2

, a hydraulic coupler assembly


10


according to the invention is attached to a conventional dipperstick or arm


12


. Only a free end of dipperstick


12


is illustrated in

FIGS. 1 and 2

. The other end of dipperstick


12


is pivotally coupled, typically via an intermediate articulation (not shown), to a base (not shown) that includes a hydraulic power system, and hydraulic and electric operator controls located in a cab. Coupler assembly


10


can be used for coupling the dipperstick


12


to any of a variety of tools, such as, for example, a conventional bucket


14


.




Dipperstick


12


linkage includes a bucket guide link


16


pivotally attached to the dipperstick


12


, a bucket cylinder


18


for actuating the coupling assembly


10


and the bucket


14


, and a bucket link


20


. Extending bucket cylinder


18


rotates coupling assembly


10


, and any tool attached to coupling assembly


10


, inwardly in a forward direction.




Referring now also to

FIGS. 3-5

, coupling assembly


10


includes a frame


24


forming a central space


22


. Frame


24


includes side walls


26


, a bottom plate


28


, a coupler spreader plate


30


and a rear face plate


32


. Depending from side walls


26


are a pair of forward extending hooks


34


that are adapted to fit through an opening or recess


36


formed in a back sheet


38


of bucket


14


(see FIG.


1


). The hooks


34


can then engage a cross tube


40


to support a forward end of bucket


14


.




Coupling assembly


10


has a pair of dipper pivot fixtures


42


, located near a forward end of side walls


26


for coupling to dipperstick


12


. A pair of link pivot fixtures


44


for coupling to bucket link


20


are located closer to the rear end of the frame


26


. A pair of link pivot fixtures


46


are also provided at an alternate location.




Bucket


14


is adapted to be coupled to dipperstick


12


with coupling assembly


10


. As noted above, a recess


36


is formed in back sheet


38


of bucket for receiving hooks


34


. Once cross tube


40


is engaged by hooks


34


, the bucket can be lifted off the ground by raising the dipperstick


12


. This connection provides a first point of connection between coupling assembly


10


and bucket


14


. To enable the bucket


14


to rotate by operation of the bucket hydraulic cylinder


18


, a receptacle


50


formed in a latch collar


51


fixed to a plate


52


on the rear end of bucket


14


engages one end of a movable latch pin


48


.




Latch pin


48


slides within the bore of a bushing


60


welded to rear face plate


32


within frame


24


. On the other side of plate


32


there is an approximately semicircular-shaped coupler crescent


61


that fits over the top of latch collar


51


when bucket


14


is attached to coupling assembly


10


.




The latch pin


48


is part of an actuator assembly


54


that also includes a coil spring


56


, or other type of compression spring, for pushing the latch pin


48


through bushing


60


into engagement with the receptacle


50


, and a single-action latch pin hydraulic cylinder


58


that acts opposite the spring


56


to disengage the latch pin


48


from the receptacle


50


. Spring


56


is positioned approximately in line with latch pin


48


, and latch cylinder


58


is positioned on a parallel axis along side latch pin


48


and spring


56


. This arrangement allows the cylinder


58


to “push” the pin


48


out to retract. The spring


56


urges the pin


48


toward an engaged position with receptacle


50


when hydraulic pressure in the latch cylinder


58


is insufficient to overcome the spring force of spring


56


. The latch pin


48


is normally in the engaged position because latch cylinder


58


is normally not pressurized.




Coil spring


56


is kept in position by a latch spring assembly that forms part of actuator assembly


54


. One end of coil spring


56


bears against a pin block


62


that is welded to latch pin


48


. Pin block


62


includes an annular groove to receive coil spring


56


. The other end of coil spring


56


, towards the front of coupler


10


, bears against a winged end plate


64


and thereby holds the winged end plate


64


within the “V” formed by coupler spreader plate


30


. A spring guide rod


66


is positioned within the coils of spring


56


. Spring guide rod


66


extends transversely through a hole formed in end plate


64


and is welded thereto. A forward end of spring guide rod


66


includes a notch


68


that is positioned against an angled top edge


69


of coupler spreader plate


30


and held in place by the spring force from spring


56


. The other end of spring guide rod


66


acts as a stop for latch pin


48


in the retracted position (see FIG.


4


).




The body


70


of latch cylinder


58


is fixed to pin block


62


. In the embodiment illustrated in

FIGS. 3-5

, body


70


has screw threads formed on its outer surface and screws into mating threads formed in a through hole in pin block


62


, and is held in place by a set screw


71


. The cylinder's extensible rod, or piston


72


, extends through the hole in pin block


62


. When hydraulic pressure coupled into cylinder


58


through hydraulic fitting


73


is increased, cylinder


58


extends and the free end of piston


72


bears against push plate


72


, which is welded to bushing


60


.




Extension of cylinder


58


with sufficient force to overcome spring's


56


spring force thereby urges latch pin


48


to a retracted position since latch pin


48


is welded to pin block


62


and pin block


62


is fixed to cylinder body


70


. Release of pressure in cylinder


58


allows spring


56


to extend, urging pin block


62


, and thereby latch pin


48


, toward a latched position wherein the latch pin


48


projects beyond rear face plate


32


.




Pin block


62


includes a cylindrical opening


76


that receives spring guide rod


66


when latch pin


48


is retracted by actuation of cylinder


58


(see FIG.


3


). As mentioned above, spring guide rod


66


stops latch pin


48


from retracting beyond a predetermined point. When latch pin


48


is fully retracted, the end of spring guide rod


66


is inside the cylindrical opening


76


in pin block


62


and projects beyond the corresponding end of spring


56


. In this position, a transverse assembly hole


78


formed in the end of spring guide rod


66


is aligned with a U-shaped slot


80


formed in pin block


66


. An assembly pin (not shown) can be placed in assembly hole


78


. When pressure in cylinder


58


is released, latch pin


48


can be manually moved to the latched position, thereby releasing spring guide rod


66


from cylindrical opening


76


in pin block


62


. Assembly pin in hole


78


keeps spring


56


compressed on spring guide rod


66


. With pin block


62


out of the way, the assembled latch spring assembly, comprised of spring guide rod


66


, spring


56


, and winged end plate


64


, can be removed as a unit from coupler


10


. The latch spring assembly can be installed in coupler


10


by a reverse procedure.




Coupler


10


is structured to allow an operator in the control cab of the construction equipment to visibly assess whether the latch pin


48


is in the latched or retracted position, even when a tool is attached to coupler


10


. Back sheet


38


of bucket


14


extends forward only to the attachment point of hooks


34


, which leaves the forward portion of bucket


14


open between back sheet


38


and cross tube


40


. Bottom plate


28


of frame


24


forms a U-shaped indicator slot


82


positioned between hooks


34


. Indicator slot


82


is positioned such that pin block


62


is visible through the opening in bucket


14


and through indicator slot


82


when latch pin


48


is in the retracted position. When latch pin


48


is in the latched position, the operator's line of sight to pin block


62


is blocked by back sheet


38


. Pin block


62


can be made more noticeable by painting it a bright color.




Referring now also to

FIG. 6

, a hydraulic circuit


86


for operating latch cylinder


58


taps into the hydraulics of the excavator. A hydraulic pump


88


and a reservoir


90


are coupled to bucket cylinder


18


via a lever-operated, three-position, two-pole valve


92


. Pump


88


, reservoir


90


and valve


92


are located in the base


93


of the excavator. Hydraulic hoses


94


,


96


connect between valve


92


and the rod end


98


and cylinder end


100


of bucket cylinder, respectively. Hydraulic hose


96


has a T-connection leading to one port of a valve assembly


102


. The T-connection can be conveniently made at the hydraulic fitting for the cylinder side


100


of bucket cylinder


18


. The other port of valve assembly


102


connects via hydraulic hose


104


to fitting


73


in latch cylinder


58


. Valve assembly


102


can be strapped, bolted or otherwise attached to a fixed part of bucket cylinder


18


or to an upper portion of dipperstick


12


.




Valve assembly


102


includes two solenoid actuated valves


108


,


110


, each with a power connection controlled by a locking electrical toggle switch


111


located in the cab of the excavator. In an unlatch switch position the solenoids are energized and in a latch switch position the solenoids are shut off. When the solenoids are not energized (see FIG.


6


), springs


112


,


114


urge valves


108


,


110


, respectively to a position wherein a check valve portion


116


of valve


108


and a through portion


118


of valve


110


are connected in series between lines


96


and


104


. When valves


108


,


110


are energized (not shown), a through portion


120


of valve


108


and a check valve


122


portion of valve


110


are placed in the circuit.




Check valve


116


blocks a hydraulic flow from bucket cylinder


18


to latch cylinder


58


, but is set to permit flow in the other direction when there is an over-pressure condition in the latch cylinder


58


relative to the cylinder side


100


of bucket cylinder


18


. Check valve


122


, on the other hand, blocks any back flow from latch cylinder


58


to bucket cylinder


18


, and is set to permit the latch cylinder


58


to be pressurized when the cylinder side


100


of bucket cylinder


18


is fully pressurized. With the cylinder side


100


fully pressurized, bucket cylinder


18


will be fully extended and the coupling assembly


10


will be rotated fully forward.




Referring now to

FIG. 6A

, another embodiment of a valve assembly


102


includes valve


108


in series with check valve


124


between lines


96


and


104


. Check valve


24


prevents back flow from line


104


to


96


. A drain line


126


normally connects between line


104


and reservoir


90


via through portion


128


of solenoid valve


130


. When valves


108


and


130


are energized, drain line


126


is blocked by check valve portion


132


of valve


130


, and through portion


120


is positioned in series connection with check valve


124


between lines


96


and


104


. Check valve


124


, similar to check valve portion


122


, is set to permit pressurization of line


104


and latch cylinder


58


when full hydraulic pressure is applied to extend bucket cylinder


18


.




Referring to

FIG. 6B

, in a third embodiment, valve assembly


102


″ is configured with solenoid valves


108


and


110


, similar to the arrangement of valve assembly


102


. In addition, a drain line


134


connects between valves


108


and


110


. Flow through drain line


134


to reservoir


90


is limited by an orifice


136


flow limiter.




Referring now to

FIG. 6C

, a fourth embodiment of a valve assembly


102


′″ includes solenoid valves


136


and


110


. In the normal, non-energized configuration shown in the drawing, cylinder


58


drains to reservoir


90


via through portion


118


of valve


110


and lower through portion


140


of valve


138


. When valves


110


,


138


are energized, pressure line


96


is coupled to cylinder


58


via upper through portion


142


of valve


138


and check valve portion


122


of valve


110


.




Valve assemblies


102


′,


102


″ and


102


′″ can be safer than valve assembly


102


, especially in high back pressure systems, because of the drain connections to reservoir


90


, however, the drain connections require an additional hydraulic hose.




Referring again to

FIG. 6

, indicator lights


148


and an audible indicator


144


, such as a beeper sound device, located in the cab alert the operator that the switch


111


is in the energized, unlatch position. A warning lamp


146


mounted on the dipperstick


12


lights or flashes to help to alert surrounding personnel that the switch


111


is in the unlatch mode and that the latch pin


48


could be retracted. Of course, audible indicator


144


can be configured to be audible outside the operator cab.




A single operator in the cab of the excavation equipment can detach a tool, such as bucket


14


, to the coupling assembly


10


and attach a new tool to the coupling assembly without any assistance, as described in detail below. Some particulars of the following recitation of steps for coupling and removing a tool are made with reference to the embodiment of valve assembly


102


illustrated in FIG.


6


. It will be understood that the embodiments of valve assemblies


102


′,


102


″, and


102


′″ illustrated in

FIGS. 6A

,


6


B, and


6


C, respectively, will function in much the same manner, and the operator will make essentially the same sequence of steps to attach or detach a tool.




To decouple a tool from coupling assembly


10


, the latch pin


48


must be moved to the retracted position. The operator first throws switch


111


in the cab to the unlatch position. The indicator lamps


148


and warning lamps


146


then light up, and the audible indicator


144


sounds. The solenoids becomes energized, which moves solenoid valves


108


,


110


in valve assembly


102


to their unlatch position. Check valve


116


is moved out of hydraulic circuit


89


and check valve


122


is moved into hydraulic circuit


89


. This, by itself, is insufficient to retract latch pin


48


. Check valve


122


is set to prevent passage of hydraulic fluid and thus prevent latch cylinder


58


from being pressurized until the pressure on the cylinder side


100


of bucket cylinder


18


is greater than a predetermined value.




In the illustrated embodiments, check valve


122


is set such that the coupling assembly


10


and attached tool


14


must be rotated fully forward and approximately full pressure must be applied in line


96


to bucket cylinder


18


to open check valve


122


. This assures that accidentally throwing switch


111


will not, by itself, be sufficient to retract latch pin


48


.




Once the pressure in latch cylinder


58


is great enough to overcome the spring force of spring


56


, latch cylinder


58


extends and thereby retracts latch pin


48


. The operator can confirm that the latch pin


48


is retracted if he sees the pin block


62


in the retracted position. While the switch


111


is still in the “unlatch” position, the latch pin


48


will be held back retracted.




Alternatively, to bring the latch pin


48


to the retracted position, the operator can first rotate coupling assembly


10


forward, fully pressurize bucket cylinder


18


, and then throw switch


111


to the unlatch position.




At this point, solenoid valves


108


,


110


are still energized and in the unlatch position, and check valve


122


retains pressure in latch cylinder


58


. The operator can then use free hands to maneuver the vehicle to disengage the hooks


34


from cross member


40


to uncouple the tool.




If the equipment is to remain idle for a period of time, the operator throws toggle switch


111


to the latch position, de-energizing the solenoid valves in valve assembly


102


, and lowers hydraulic pressure in line


96


. This allows pressure to drop in latch cylinder


58


such that spring


56


urges latch pin


48


to the engaged, or latched position, thereby bringing the piston


72


of cylinder


58


to a protected position retracted into cylinder body


70


.




To attach a new tool, with the latch pin


48


still in the retracted position and the valves in the valve assembly


102


still energized, the operator adjusts pressure in the bucket cylinder


18


and maneuvers the coupling assembly


10


to insert hooks


34


into the recess


36


of the new tool and engage cross tube


40


. The operator then lifts the tool off the ground, and rolls coupling assembly


10


forward by extending bucket cylinder


18


. Coupler crescent


61


engages an upper side of latch collar


51


, thus bringing latch pin


48


into alignment with receptacle


50


on bucket


14


. The operator knows that the coupler crescent


61


has engaged latch collar


51


when he sees the bucket


14


visibly begins to roll forward. Less than full pressurization of the bucket cylinder


18


is typically required to bring the coupling assembly to this position.




The operator then throws switch


111


to the latch position. This de-energizes solenoid valves


108


,


110


and moves check valve


122


out of hydraulic circuit


86


and check valve


116


into hydraulic circuit


86


. Check valve


116


is set to open at a low differential pressure, such that hydraulic pressure will be released from the latch cylinder


58


when the back pressure in bucket cylinder


18


is much less than full pressure but great enough to rotate coupling assembly forward so that the coupling crescent engages the tool latch collar


50


.




When the hydraulic pressure in latch cylinder


58


is released, spring


56


moves latch pin


48


into the engaged position with receptacle


50


. The position of pin block


62


gives the operator a visible signal that the pin


48


is latched and the tool secured. Check valve


116


thereafter prevents the latch pin assembly from being inadvertently pressurized.




Other embodiments of the invention are within the scope of the following claims.



Claims
  • 1. A coupling assembly for coupling a tool to an arm of an apparatus, wherein tilting of the coupling assembly from the arm is powered by a hydraulic system, the coupling assembly comprising:a coupler body, including a frame defining a central cavity, and link structure for pivotally coupling the arm to the tool; and an actuator assembly attached to the frame, the actuator assembly including: a latch pin movable between an extended position for engaging a receptacle defined by the tool, and a retracted position for disengaging from the receptacle; a hydraulic latch cylinder having a fixed part and a movable part that can be extended relative to the fixed part; and a latch pin coupling assembly coupling between the latch pin and the movable part such that extension of the movable part urges the latch pin to the retracted position.
  • 2. The coupling assembly of claim 1, wherein the latch pin coupling assembly comprises a bias structure that urges the latch pin towards the extended position with a bias force.
  • 3. The coupling assembly of claim 2, wherein the bias structure includes a compression spring positioned between a second end of the latch pin and an end plate fixed within the frame.
  • 4. The coupling assembly of claim 1, further comprising a hydraulic switch assembly operably coupling hydraulic pressure from the hydraulic system to the latch cylinder.
  • 5. The coupling assembly of claim 4, wherein the hydraulic switch assembly includes a solenoid valve assembly structured and arranged to couple hydraulic pressure to the latch cylinder when energized and to release hydraulic pressure from the latch cylinder when de-energized.
  • 6. The coupling assembly of claim 5, wherein the hydraulic switch assembly further includes a system that produces a warning signal indicative of the valve assembly being energized.
  • 7. The coupling assembly of claim 1, wherein the actuator assembly includes an indicator member coupled to the latch pin and visible from outside the frame by an operator of the apparatus such that the position of the indicator member indicates the position of the latch pin to the operator.
  • 8. The coupling assembly of claim 1, wherein the coupler body further comprises a hook depending from the frame and projecting towards a forward end thereof and structured for engaging mating structure formed in the tool.
  • 9. The coupling assembly of claim 1, wherein the latch cylinder is positioned on an axis different from an axis defined by the latch pin.
  • 10. The coupling assembly of claim 1, wherein the latch cylinder is a single-action cylinder.
  • 11. A latch pin actuator assembly for urging a latch pin of a tool coupler into and out of engagement with a mating receptacle formed in a tool, the actuator assembly comprising:a hydraulic latch cylinder having a fixed part and a movable part that extends from the fixed part when hydraulic pressure from a hydraulic system is applied to the latch cylinder; and a latch pin coupling assembly adapted to couple between the latch pin and the movable part of the latch cylinder structured and arranged to retract the latch pin to a retracted position for disengaging the latch pin from the receptacle when the movable part is extended.
  • 12. The actuator assembly of claim 11, wherein the latch pin coupling assembly comprises a bias member structured and arranged to urge the latch pin towards the extended position with a bias force.
  • 13. The actuator assembly of claim 12, wherein the bias member includes a compression spring adapted to be positioned between a second end of the latch pin and an end plate within the frame.
  • 14. The actuator assembly of claim 11, further comprising a hydraulic switch assembly operably coupling hydraulic pressure from the hydraulic system to the latch cylinder.
  • 15. The actuator assembly of claim 14, wherein the hydraulic switch assembly includes a solenoid valve assembly structured and arranged to couple hydraulic pressure to the latch cylinder when energized and to release hydraulic pressure from the latch cylinder when de-energized.
  • 16. The actuator assembly of claim 15, wherein the hydraulic switch assembly further includes a system that produces a signal indicative of the valve assembly being energized.
  • 17. The actuator assembly of claim 11, further including an indicator member coupled to the latch pin and visible from outside the tool coupler such that the position of the indicator member is indicative of the position of the latch pin.
  • 18. The actuator assembly of claim 11, wherein the latch cylinder is positioned on an axis different from an axis defined by the latch pin.
  • 19. The actuator assembly of claim 11, wherein the latch cylinder is a single-action cylinder.
  • 20. The actuator assembly of claim 12, wherein the bias member and the latch cylinder are selected such that approximately full hydraulic pressure from the hydraulic system is required for latch cylinder overcome the bias force and retract the latch pin.
  • 21. A tool coupler for coupling an excavation to an apparatus for operating the excavation tool, the apparatus including a base, a hydraulic system in the base with controls for distributing hydraulic pressure from the hydraulic system, a movable dipper stick having a free end, and a hydraulic tool cylinder hydraulically coupled to the hydraulic system, the tool coupler comprising:a frame, including side walls and cross members that define a central space, a dipper pivot at a forward end of the frame for pivotally connecting to the free end of the dipper stick, and a link pivot located rearward from the dipper pivot for pivotally coupling to an end of the tool cylinder, wherein extension of the tool cylinder rotates the frame forward around the dipper pivot; forward extending hook structure depending from the frame, structured and arranged to engage a cross member located at an upper and forward portion of the tool; an actuator assembly attached to the frame, the actuator assembly including: a latch pin located substantially within the central space and movable between an extended position wherein a first end of the latch pin projects out from a rear end of the frame for engaging a receptacle formed in the excavation tool, and a retracted position for disengaging from the receptacle of the excavation tool; a bias member structured and arranged to apply a bias force to the latch pin urging the latch pin towards the extended position; a hydraulic latch cylinder having a fixed part and a movable part that can be extended from the fixed part; and a latch pin coupling assembly coupling between the latch pin and the movable part such that extension of the movable part urges the latch pin to the retracted position; and a hydraulic switch assembly operably coupling hydraulic pressure from the hydraulic system to the latch cylinder.
  • 22. The coupling assembly of claim 21, wherein the hydraulic switch assembly includes a solenoid valve assembly that couples hydraulic pressure from the tool cylinder to the latch cylinder when energized and that permits release of hydraulic pressure from the latch cylinder when de-energized.
  • 23. The coupling assembly of claim 21, wherein the latch cylinder is positioned on an axis different from an axis defined by the latch pin.
  • 24. The coupling assembly of claim 21, wherein the latch cylinder is a single-action cylinder.
  • 25. A method for coupling an excavation tool to a coupler body pivotally attached at an end of an arm, the coupler body including a latch pin capable of sliding between an engaged position with an end of the latch pin projecting out from the coupler body and a retracted position with the end not projecting out from the coupler body, the method comprising:applying hydraulic pressure to a latch cylinder that has a part fixed relative to the coupler body and a movable part coupled to the latch pin; extending the movable part relative to the fixed part, thereby urging the latch pin to the retracted position; engaging a cross member of the excavation tool with a hook structure depending and extending forward from the coupler body; rotating the coupler body toward the tool, aligning the latch pin with a mating receptacle formed in the excavation tool; reducing the hydraulic pressure to the latch cylinder; and applying a bias force to the latch pin, urging the latch pin to the engaged position, thereby engaging the latch pin in the receptacle and securing the excavation tool to the coupler body.
  • 26. The method of claim 25, wherein applying hydraulic pressure includes applying sufficient hydraulic pressure for the cylinder to overcome the bias force.
  • 27. The method of claim 26, wherein applying hydraulic pressure includes energizing a solenoid actuated valve to couple hydraulic pressure from a hydraulic cylinder for rotating the coupler body to the latch cylinder.
  • 28. The method of claim 27, further comprising providing a signal indicative that the solenoid valve is energized.
  • 29. The method of claim 25, further comprising providing a visible indication of when the latch pin is retracted.
  • 30. The method of claim 25, further comprising removing the tool, including:rotating the coupler body and the tool to a full forward position; again applying hydraulic pressure to the latch cylinder; again extending the movable part from the fixed part, thereby urging the latch pin to the retracted position and disengaging the latch pin from the receptacle; and disengaging the hook structure from the cross member of the excavation tool.
  • 31. A coupling assembly for coupling a bucket to a dipperstick of an hydraulic equipment, the coupling assembly comprising:a frame structured for attachment to the dipperstick and including an aperture formed by an underside; an actuator assembly in the frame, including a latch pin, the actuator assembly structured to move a latch pin between an engaged position engaged with a mating structure of the bucket and a retracted position disengaged from the mating structure; and an indicator member coupled to the latch pin and movable therewith, wherein the indicator member is visible through an opening of the bucket and through the aperture from outside the frame by an operator of the equipment such that the position of the indicator member indicates the position of the latch pin to the operator.
  • 32. A method of operating a bucket from a free end of a dipperstick of an excavation equipment, comprising:providing a coupler at the free end of the dipperstick, the coupler including a body and latch pin capable of sliding between an engaged position with an end of the latch pin projecting out from the coupler body and a retracted position with the end of the latch pin retracted within the coupler body; attaching a bucket to the coupler by moving the coupler pin to the engaged position engaged with a mating structure of the bucket; and viewing an indicator member, coupled with the latch pin, through an opening of the bucket when the latch pin is moved to a retracted position disengaged from the mating structure.
  • 33. A coupling assembly for coupling a tool to an arm of an apparatus, wherein tilting of the coupling assembly from the arm is powered by a hydraulic system, the coupling assembly comprising:a coupler body, including a frame defining a central cavity, and link structure for pivotally coupling the arm to the tool; and an actuator assembly attached to the frame, the actuator assembly comprising: a latch pin movable between an extended position for securing the tool to the arm, and a retracted position for releasing the tool; a hydraulic latch cylinder having a fixed part and a movable part that can be extended relative to the fixed part; and a latch pin coupling assembly coupling between the latch pin and the movable part such that extension of the movable part urges the latch pin to the retracted position.
  • 34. The coupling assembly of claim 33, wherein the latch pin coupling assembly comprises a bias structure that urges the latch pin towards the extended position with a bias force.
  • 35. The coupling assembly of claim 34, wherein the bias structure comprises a compression spring positioned between an end of the latch pin and an end plate fixed within the frame.
  • 36. The coupling assembly of claim 33, further comprising a hydraulic switch assembly operably coupling hydraulic pressure from the hydraulic system to the latch cylinder.
  • 37. The coupling assembly of claim 36, wherein the hydraulic switch assembly comprises a solenoid valve assembly structured and arranged to couple hydraulic pressure to the latch cylinder when energized and to release hydraulic pressure from the latch cylinder when de-energized.
  • 38. The coupling assembly of claim 37, wherein the hydraulic switch assembly further comprises a system that produces a warning signal indicative of the valve assembly being energized.
  • 39. The coupling assembly of claim 33, wherein the actuator assembly comprises an indicator member coupled to the latch pin and visible from outside the frame by an operator of the apparatus such that the position of the indicator member indicates the position of the latch pin to the operator.
  • 40. The coupling assembly of claim 33, wherein the coupler body further comprises a hook depending from the frame and projecting towards a first end thereof and structured for engaging mating structure formed in the tool.
  • 41. The coupling assembly of claim 33, wherein the latch cylinder is positioned on an axis different from an axis defined by the latch pin.
  • 42. The coupling assembly of claim 33, wherein the latch cylinder is a single-action cylinder.
  • 43. A tool coupler for coupling an excavation tool to an apparatus for operating the excavation tool, the apparatus including a base, a hydraulic system in the base with controls for distributing hydraulic pressure from the hydraulic system, a movable dipper stick coupled to the base and having a free end, and a hydraulic tool cylinder hydraulically coupled to the hydraulic system and having one end pivotally linked to the dipper stick at a location spaced apart from the free end of the dipper stick, the tool coupler comprising:a frame, comprising side walls and cross members that define a central space, a dipper pivot at a forward end of the frame for pivotally connecting to the free end of the dipper stick, and a link pivot located rearward from the dipper pivot for pivotally coupling to a second end of the tool cylinder, wherein extension of the tool cylinder rotates the frame forward around the dipper pivot; a hook structure depending from the frame, structured and arranged to engage a cross member located at a first end of the tool; an actuator assembly attached to the frame, the actuator assembly comprising: a latch pin located substantially within the central space and movable between an extended position wherein a first end of the latch pin secures a mating structure of the excavation tool to the tool coupler, and a retracted position for releasing the mating structure of the excavation tool from the tool coupler; a bias member structured and arranged to apply a bias force to the latch pin urging the latch pin towards the extended position; a hydraulic latch cylinder having a fixed part and a movable part that can be extended from the fixed part; and a latch pin coupling assembly coupling between the latch pin and the movable part such that extension of the movable part urges the latch pin to the retracted position; and a hydraulic switch assembly operably coupling hydraulic pressure from the hydraulic system to the latch cylinder.
  • 44. The coupling assembly of claim 43, wherein the hydraulic switch assembly includes a solenoid valve assembly that couples hydraulic pressure from the tool cylinder to the latch cylinder when energized and that permits release of hydraulic pressure from the latch cylinder when de-energized.
  • 45. The coupling assembly of claim 43, wherein the latch cylinder is positioned on an axis different from an axis defined by the latch pin.
  • 46. The coupling assembly of claim 43, wherein the latch cylinder is a single-action cylinder.
  • 47. A method for coupling an excavation tool to a coupler body pivotally attached at the end of an arm, the coupler body comprising a latch pin capable of sliding between an extended position and a retracted position, the method comprising:applying hydraulic pressure to a latch cylinder that has a part fixed relative to the coupler body and a movable part rigidly coupled to the latch pin; extending the movable part relative to the fixed part, thereby urging the latch pin to the retracted position; engaging a cross member of the excavation tool with a hook structure depending and extending from the coupler body; rotating the coupler body toward the tool to position a mating structure of the tool to be secured by the latch pin; reducing hydraulic pressure to the latch cylinder; and applying a bias force to the latch pin, urging the latch pin to the extended position to secure the mating structure, and thereby the excavation tool, to the coupler body.
  • 48. The method of claim 47, wherein applying hydraulic pressure includes applying sufficient hydraulic pressure for the cylinder to overcome the bias force.
  • 49. The method of claim 48, wherein applying hydraulic pressure includes energizing a solenoid actuated valve to couple hydraulic pressure from a hydraulic cylinder for rotating the coupler body to the latch cylinder.
  • 50. The method of claim 49, further comprising providing a signal indicative that the solenoid valve is energized.
  • 51. The method of claim 47, further comprising providing a visible indication of when the latch pin is retracted.
  • 52. The method of claim 47, further comprising removing the tool, including:rotating the coupler body and the tool to a full forward position; again applying hydraulic pressure to the latch cylinder; again extending the movable part from the fixed part, thereby urging the latch pin to the retracted position and releasing the mating structure of the excavation tool; and disengaging the hook structure from the cross member of the excavation tool.
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Divisions (1)
Number Date Country
Parent 08/634561 Apr 1996 US
Child 09/526973 US
Reissues (1)
Number Date Country
Parent 08/634561 Apr 1996 US
Child 09/526973 US