The invention relates to a hydraulic machine, particularly a hydraulic motor, i.e. a machine of the type comprising:
A hydraulic motor of this kind is known, for example, from EP-B-0 255 791 or from U.S. Pat. No. 5,505,224 or from EP-B-1 151 196. This hydraulic motor can be used to drive a device that injects an additive into a main liquid that operates the motor.
In known motors, each sealing lip is molded as one piece with the corresponding region of the piston. The regions of the piston that have different cross sections are produced separately and then assembled.
Although this solution is satisfactory in terms of sealing and operation, it lacks flexibility in respect of manufacture and maintenance. In practical terms, when a sealing lip becomes damaged, at least the corresponding part of the piston and, in general, the entire piston, has to be changed.
It is an object of the invention first and foremost to provide a hydraulic machine of the abovementioned type, particularly a hydraulic motor, the piston of which is simpler to manufacture and which is easier to maintain.
It is also desirable to improve the conditions in which sealing between the different cross sections of the piston and the wall of the casing or of the housing occurs.
According to the invention, a hydraulic machine with a reciprocating movement, particularly a hydraulic motor, of the aforementioned type, is characterized in that the sealing lips are provided on detachable circular rings and the piston is molded as a single piece.
Advantageously, each sealing ring is fixed to the piston by an assembly of the bayonet type. Preferably, radial projections are provided on the internal surface of the ring and corresponding peripheral slots on the external surface of the piston, with slots parallel to the geometric axis of the piston to allow each projection of the ring to align with a corresponding peripheral slot of the piston.
Preferably, the sealing ring for the large cross section of the piston has a V-shaped profile the concave face of which faces toward the small cross section end and, on the opposite side, has a frustoconical sealing lip the diameter of which increases in the direction toward the cover of the casing.
The circular ring for the small cross section of the piston has a V-shaped cross section the concave face of which faces toward the large cross section end.
As a preference, the rings are designed to clip onto the piston at the end of the turning of the bayonet assembly.
Advantageously, the detachable circular rings are made of plastic.
The invention also relates to a differential piston for a hydraulic machine as defined hereinabove, the piston having a region of large cross section and a region of smaller cross section able to slide in a reciprocating movement in a casing and in a smaller-diameter barrel coaxial with the casing, respectively, the piston separating two chambers of the casing, and being equipped in the region of its large cross section and of its small cross section with sealing lips directed in opposite directions and facing toward one another, characterized in that it is molded as a single piece and comprises means of assembly with detachable circular rings on which the sealing lips are provided.
The means of assembly are advantageously of the bayonet type and preferably comprise slots on the external surface of the piston, with slots parallel to the geometric axis of the piston to allow radial ribs on the internal surface of a sealing ring to align with a corresponding peripheral slot of the piston.
Advantageously, the differential piston comprises at least one aperture for the clip-fastening of at least one ring at the end of bayonet assembly.
Apart from the provisions set out hereinabove, the invention consists in a certain number of other provisions that will be covered more fully hereinafter with reference to an entirely nonlimiting exemplary embodiment described with reference to the attached drawings. In these drawings:
Reference is made to the drawings, and in particular to
The motor M comprises a casing 1 consisting of a cylindrical body 2 surmounted by a cover 3 assembled with the body 2 such that it can be disassembled, particularly by screwing.
A differential piston 4 is positioned in the casing 1 to slide in a reciprocating movement. At the top, the piston 4 comprises a region 5 of large cross section, in the form of an annulus, the periphery of which bears in a sealed manner against the internal wall of the casing 1. A substantially cylindrical barrel 6 coaxial with the casing 1 and of a smaller diameter than the annulus 5 is secured to this annulus and extends downward. The lower part of the barrel 6 slides in a sealed manner in a cylindrical housing 7 coaxial with the casing 1. The barrel 6 is closed at the bottom by an end wall 6a, constituting the region of small cross section of the piston.
The piston 4 divides the interior volume of the casing 1 into two chambers, these being respectively: 8 which is situated below the annulus 5, and 9, which is situated above the annulus 5. The chamber 8 is an annular chamber contained between the casing 1, the external surface of the housing 7 and the external surface of the barrel 6. An inlet 10 opens into the bottom of the chamber 8. The interior volume of the housing 7 situated below the end wall 6a of the piston constitutes a third chamber 11, or outlet chamber, to which an outlet 12 is connected, its axis being orthogonal to that of the casing.
A cylindrical sleeve 13 coaxial with the casing 1 extends downward to allow for coupling to a device J that injects a liquid additive into the outlet chamber 11. This injection device is operated by the motor the piston 4 of which is connected via a rod 4r to an additive pumping means. For further details regarding this type of motor, reference may be made to EP 0 255 791 or EP 1 151 196.
Hydraulic switching means C are provided for supplying liquid to and emptying the chambers 8, 9 separated by the piston. These switching means C are controlled by the movements of the piston 4 and comprise a link rod 14 acting on a directional control member 15 capable of adopting two stable positions. In one of the stable positions, the chamber 8 receives the pressurized liquid while the chamber 9 is connected to the outlet 12. In the other position of the directional control member 15, the chamber 9 receives the pressurized liquid and is isolated from the chamber 11.
In the example depicted in the drawings, the directional control member 15 consists of a valve holder comprising at least a first valve shutter 16 the seat of which lies under the annulus 5, the valve shutter 16 having a head situated in the chamber 8. The valve shutter 16 closes by moving upwards as shown in the drawings. The directional control member 15 is equipped with at least one other valve shutter 17 the head of which lies in the chamber 9. The seat for each valve shutter 17 is located on the end wall 6a. The valve shutter 17 closes by dropping down onto its seat.
The motor further comprises triggering means comprising a push rod 18 capable, at the end of the travel of the piston, by coming into abutment against a stop, of causing a sudden change in the position of the switching means C under the action of an elastic means E, in order to reverse the travel of the piston.
The link rod 14 is articulated at one end 14a to a point that is fixed relative to the piston 4. The other end 14b of the link rod can move in a vertical aperture 19 of the valve holder and come into abutment against one of the two ends of this aperture, in one of the two stable positions of the directional control member 15.
According to the invention and as visible in
The elastic means E advantageously consists of a spring leaf 23, substantially in the shape of a convex curved arc, particularly in the form of a semicircle, approximately. The leaf 23 is secured at each end to a cylindrical peg orthogonal to the plane of the arc of the curve, this peg constituting the articulation member 20a, 20b.
As a preference, the spring leaf 23 is made of plastic and is molded as one piece with the cylindrical pegs 20a, 20b. The spring leaf 23 has its convex face facing away from the end wall 6a of the piston.
The link rod 14 is articulated, at its end 14a remote from the housing 21 that accommodates the peg 20a, in a notch 24 (
The link rod 14 (
Each elemental link rod 25, 26 comprises two parallel branches between which there is, at the end 14a, a pivot pin 28 housed in the notch 24 of the piston. A pin 28 is provided for each elemental link rod 25, 26. Each pin 28 is molded as a single piece with the two branches of the elemental link rod. The two elemental link rods 25, 26 are molded as one piece with the cross member 27 so that the link rod 14 consists of a single plastic component.
The articulation notches 24 on the piston form a substantially semicircular housing in which a pin 28 can freely fit. The notches 24 are provided in mutually parallel walls 29, 30 parallel to the geometric axis of the piston, equidistant from these walls. The separation between the walls 29, 30 is equal to the separation between the hinge pins 28 of the two elementary link rods, while the thickness of the walls 29, 30 is less then the distance between the internal faces of the two parallel branches of one and the same elemental link rod. Each wall 29, 30 is flanked by two parallel branches of one and the same elemental link rod.
Each notch 24 is open in the opposite direction to force exerted by the elastic leaf 23 on the link rod 14, which force pushes each pin 28 against the closed end of the notch 24 and holds it there. The pin 28 is simply engaged in the notch 24, preferably without clipping. It is a particularly simple and quick matter to fit and remove the link rod 14, with its two pins 28 in the notches 24 respectively.
The push rod 18, as visible in
The ends of the leaf 23 are preferably of reduced width thus determining the minimum permissible separation between the opposing faces of the interior end walls of the housing 21 or 22.
The push rod 18 with its frame at 35 is also made as a single piece from plastic. The pin 20b can be fitted into or removed from the housings 22 particularly quickly and simply, by elastic deformation of the leaf 23.
The two longitudinal walls 35a, 35b of the portal frame 35 comprise, toward the outside, on each side of the regions that have the notches 22, projections 37, for example in the shape of truncated pyramids, bounded by a flat top face parallel to the geometric axis of the rod 31 and orthogonal to the pin 20b. The projections 37 are capable of collaborating with walls 38 (
The valve shutters 16, 17 are mounted on the valve holders 15 (
The respective seats of the valves 17 are provided on the small cross section end wall 6a of the piston 4. The valve shutters 17 are situated on the same side of the piston 4 as the link rod 14.
The horizontal upper side of the frame 39 (
The valves 16 are directed with their stem 45 extending upward and engaged through the opening in the seat to be attached to the housing 44 on the same side of the large cross section 5 as the link rod 14. When the cover 3 is removed, it is possible to gain access to the stem 45 of the valves 16 in order to fit them into the housings 44 or disengage them therefrom.
The valve holder 15, 39 advantageously, on its horizontal upper side, comprises a yoke 46 projecting upward and via its lateral legs flanking the elastic leaf 23 (
The valve holder 15, 39 forms a single piece which may be produced as a plastic molding.
Posts 47 of which there are three for example, with a cross section in the shape of a three-branch star, secured to the large cross section 5 of the piston, project upward parallel to the axis of the piston and are spaced 120′ apart near the periphery of the piston. The posts 47 constitute mechanical safety stops butting against the cover 3 of the casing if a part breaks or in the event of excess delivery, the height of these posts 47 being determined accordingly.
The piston 4 is equipped, at its large cross section and its small cross section, with sealing lips 48, 49 (
The sealing lips 48, 49 are provided on detachable circular sealing rings 50, 51 clearly visible in
Each sealing ring 50, 51 is advantageously fixed to the piston 4 by a bayonet-type assembly comprising radial projections 52, 53 on the internal surface of respective rings 50, 51. The projections (52, 53) are capable of collaborating with corresponding peripheral slots 54, 55 provided on the external surface of the large cross section and of the small cross section of the piston. Recesses 56, 57 with genatrices parallel to the axis of the piston are provided on the exterior periphery of the large and small cross sections to allow the radial projections 52, 53 to be brought to face the entrance to the peripheral slots 54, 55 through a translational movement parallel to the axis of the piston. Then, by rotating about this axis of the piston, the ribs 52, 53 are engaged in the slots 54, 55 immobilizing the corresponding sealing ring 50, 51. The rings 50, 51 can be removed quickly through a reverse movement.
As can be seen
The ring 50 comprises, on the opposite side to the lips 48, 58, another frustoconical sealing lip 59 facing in the opposite direction, the diameter of which increases in the direction of the cover of the casing. This lip 59 protects the region of sealing between piston and casing, at the lip 48, against any falling abrasive particles.
The circular ring 51 of the small cross section of the piston has a cross section in the shape of a V the concave side of which faces toward the large cross section end, that is to say upward according to
The outer wall of the piston 4, as can be seen in
The motor M can be assembled as follows.
The sealing rings 50, 51 shown in
A sub-assembly (
The fact that the leaf 23 is retained, by the clipping of the peg 20a into the housings 21 in the link rod and the peg 20b into the notches 22, makes the sub-assembly (link rod 14-elastic leaf 23-push rod 18) easier to handle during assembly.
Another sub-assembly is prepared from the valve holder 15, 39, into the lower part of which the valves 17 are clipped. The valve holder 15, 39 is then fitted into the piston 4 in a vertical downward movement, introducing the ribs 40 into the corresponding guide slots in the piston.
The valves 16 with their stems directed upward are then offered up under the annulus 5. The stem 45 of each valve 16 is then slipped through the opening in the corresponding seat so that the upper end of this stem can be clipped into the housing 44 in the valve holder 15, 39.
The piston, push rod, link rod and valve holder assembly is assembled. All that is then required is for the piston to be fitted into the body 2 and the cover 3 assembled on the body 2 by screwing.
The operations of disassembling or of replacing defective parts can be deduced from the aforegoing explanations and are extremely quick and easy to perform.
The way in which the motor works is similar to the working described in EP 1 151 196 and will be recalled only briefly with reference to
At the end of the up-stroke, the push rod 18 comes to bear against a stop attached to the cover 13 and this, and the effect of the spring leaf 23, causes the link rod 14 to switch to the low other stable position, with the valve holder 15 moving toward the end wall 6a of the piston. The valves 17 close while the valves 16 open. The pressurized liquid enters the closed chamber 9 and then movement of the piston is reversed.
At the end of the down-stroke, the push rod 18 via its lower end meets an end stop G secured to the casing, causing the link rod 14 to switch once again to its raised position and causing the valve holder 15 to move, leading to closure of the valves 16 and opening of the valves 17. The movement of the piston 5 is once again reversed, and the piston begins another up-stroke.
A similar arrangement is provided for the lower ring 51 which has an inward radial projection 53a, at one end of a rib 53, to fit into an aperture, not visible in the drawing, in the piston 4.
The hydraulic motor, more generally the hydraulic machine, according to the invention can be made entirely from plastic, including the elastic means E formed by the leaf 23, and is highly resistant to chemical products with no metal parts.
The number of constituent parts that make up the machine is considerably reduced. Assembly and maintenance are simplified and made easier.
The sealing ring 50 for the large cross section of the piston incorporates a protective lip 59. The detachable sealing rings 50, 51 maintain sealing in opposite directions so that additive entering the outlet chamber 11 via the sleeve 13 can be injected.
The mechanism that controls the switching of the link rod 14 and the changing of position of the valve holder 15, 39 is particularly simple and of the three-point type.
Number | Date | Country | Kind |
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06/00313 | Jan 2006 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR06/02675 | 12/7/2006 | WO | 00 | 7/10/2008 |