The present application claims priority to U.S. Provisional Application 62/504,283, entitled “HYDRAULIC MACHINE WITH STEPPED ROLLER VANE AND FLUID POWER SYSTEM INCLUDING HYDRAULIC MACHINE WITH STARTER MOTOR CAPABILITY”, filed May 10, 2017, and U.S. Provisional Application 62/467,658, entitled “HYDRAULIC MACHINE WITH STEPPED ROLLER VANE AND FLUID POWER SYSTEM INCLUDING HYDRAULIC MACHINE STARTER MOTOR CAPABILITY”, filed Mar. 6, 2017, the entire specifications of each of which are incorporated herein by reference in their entirety.
The present application related to international application no. PCT/AU2007/000772, publication no. WO/2007/140514, entitled “Vane Pump for Pumping Hydraulic Fluid,” filed Jun. 1, 2007; international application no. PCT/AU2006/000623, publication no. WO/2006/119574, entitled “Improved Vane Pump,” filed May 12, 2006; international application no. PCT/AU2004/00951, publication no. WO/2005/005782, entitled “A Hydraulic Machine,” filed Jul. 15, 2004; and U.S. patent application Ser. No. 13/510,643, publication no. U.S. 2013/0067899, entitled “Hydraulically Controlled Rotator Couple,” filed Dec. 5, 2012, the entire specification of each of which is incorporated herein by reference in their entirety.
The present patent application relates generally to hydraulic devices, and more particularly, to hydraulic machines that include stepped roller vanes.
Hydraulic vane pumps are used to pump hydraulic fluid in many different types of machines for different purposes. Such machines include, for example, transportation vehicles, agricultural machines, industrial machines, wind turbines, and marine vehicles (e.g., trawlers).
Rotary couplings are also utilized in transportation vehicles, industrial machines, and agricultural machines to transmit rotating mechanical power. For example, they have been used in automobile transmissions as an alternative to a mechanical clutch. Use of rotary couplings is also widespread in applications where variable speed operation and controlled start-up.
The present inventors have recognized that hydraulic devices with vanes can offer improved power density and service life as compared to traditional variable piston pump/motor hydraulic devices and indeed even standard vane pumps or motors. A drawback of standard vanes in a vane pump or vane motor is the restriction of the rubbing force between a vane tip and a ring contour. This is restricted by speed and pressure as the vane tip penetrates the oil film that lubricates between the tip and the ring. When the oil film is penetrated there is no lubrication between the surfaces and a failure can occur. The presently disclosed hydraulic devices and systems utilize a hydrostatically lubricated roller bearing which removes the rubbing motion between the vane and the ring contour. Thus, improved performance and longer operational life can result from the presently disclosed designs. This is because the vanes tip is no longer sensitive to speed and pressure. With additional design changes disclosed herein, the presently discussed devices (e.g., hydraulic couplings that can be operated as a pump and motor) can run at a higher pressure.
According to some examples, the roller can be fed pressurized oil between the roller surface and the vane main body to create a hydrostatic bearing which allows the roller to rotate freely in the vane tip. According to further examples, the vane tip can be manufactured in a way that the roller is retained by the vane main body and cannot separate. Thus, the vane main body does not come into contact with the ring contour or allow hydrostatic pressure oil an easy escape pathway. Such manufacture can include that the roller is installed by sliding it into the machined cavity in the vane main body. The side plates can be designed so that while the vane follows the ring contour on rotation there is no area for the roller to escape.
According to yet further examples, the roller can be designed such that it does not have a leading edge as with standard vanes (this can be due to the fitting of the vane into the cavity as previously described), and consequently, there is a greater inward force from pressure and a dynamic force from accelerating the oil in the suction quadrants. To counterbalance these forces, and to maintain contact with the ring contour, a larger under vane pressurized area is required, which can be achieved by a stepped vane design.
More particularly, the present inventor has recognized that it is possible with a stepped vane to maintain vane integrity and exceed the inward force. In particular, the inventor has recognized that although it is possible to supply outlet pressure to the entire area under the vane however this puts unnecessary loading on the roller and ring contour and also reduces the rated flow of the pump and power density. By utilizing the stepped vane, requirements such as meeting the outward force requirement, retaining the power density and keeping the vane integrity for high pressure operation can all be met.
Further examples disclosed herein include the present hydraulic device can be used as one or more of a starter motor, a hydraulic coupling, a motor, or a vane pump. During starter motor mode of operation, a pilot signal can be sent to the step under the vane to push the vane out against the ring contour as desired. The hydraulic device can be used as part of a system that can include an accumulator to operate the present hydraulic devices as the starter motor to start the engine at higher speed then normal. This high speed start can prevent or reduce instances of over fueling that occurs from the normal low speed starter motor systems.
U.S. patent application Ser. No. 13/510,643, describes a hydraulically controllable coupling configured to couple a rotating input to an output to rotate. The present hydraulic devices can have such functionality. Furthermore, the present hydraulic device can also be switched to act as a vane pump and operation between a pumping mode and a mode in which it does not pump. U.S. Provisional Patent Application Ser. No. 62/104,975 also describes systems and methods using a plurality of hydraulic devices each configured to be operable as a hydraulic coupling and as a vane pump. The entire specification of each of the U.S. patent application Ser. No. 13/510,643 and the U.S. Provisional Patent Application Ser. No. 62/104,975 are incorporated herein by reference in entirety.
The hydraulic devices described herein can be utilized with various systems, such as those described in U.S. patent application Ser. No. 62/104,975. The hydraulic devices described herein can be used with various accessories including a hydraulic pump motor, an accumulator, and various vehicle auxiliary systems and can be utilized as part of systems that have various operation modes including tandem torque amplifying wheel drive mode, a tandem steady state wheel drive mode, a tandem vane pumping mode, a regenerative energy storage mode, and a regenerative energy application mode as described in U.S. patent application Ser. No. 62/104,975. The devices can provide operational flexibility, being selectively non-operable, selectively operable as only a vane pump (e.g. in a maximum pump mode), operable as only a hydraulic coupling (e.g., in a maximum drive mode), operable as both a vane pump and a hydraulic coupling (e.g., in a variable pump and drive mode), and operable as a vane pump with a variable displacement (e.g., in a variable displacement mode).
As used herein the term “vehicle” means virtually all types of vehicles such as earth moving equipment (e.g., wheel loaders, mini-loaders, backhoes, dump trucks, crane trucks, transit mixers, etc.), waste recovery vehicles, marine vehicles, industrial equipment (e.g., agricultural equipment), personal vehicles, public transportation vehicles, and commercial road vehicles (e.g., heavy road trucks, semi-trucks, etc.).
These and other examples and features of the present devices, systems, and methods will be set forth in part in the following Detailed Description. This overview is intended to provide a summary of subject matter of the present patent application. It is not intended to provide an exclusive or exhaustive removal of the invention. The detailed description is included to provide further information about the present patent application.
In the drawings, which are not necessarily drawn to scale, like numerals may describe similar components in different views. Like numerals having different letter suffixes may represent different instances of similar components. The drawings illustrate generally, by way of example, but not by way of limitation, various embodiments discussed in the present document.
The present application relates to roller vane hydraulic devices that utilize a stepped vane configuration. Furthermore, the application relates to systems that use hydraulic devices in combination with other components including a starter motor. Other aspects of the present devices and systems will be discussed or will be apparent to those of ordinary skill in the pertinent art.
As shown in
As shown in
The rotor 16 can be disposed for rotation about an axis (same axis of rotation as the input shaft 12). As used herein, the terms “radial” and “axial” are made in reference to axis that extends along the input shaft 12. As will be illustrated in subsequent FIGURES, the rotor 16 can have a plurality of circumferentially spaced slots. The slots can be configured to house a plurality of vanes including the first stepped vane 16A and the second stepped vane 16B therein. In some cases, the plurality of stepped vanes (including the first stepped vane 16A and the stepped second vane 16B) can be configured to be radially movable between a retracted position and an extended position where the plurality of stepped vanes work a hydraulic fluid introduced adjacent the rotor 16 (e.g., in a cavity defined between the rotor 16 and the ring 18). In other embodiments, the position of the stepped vanes 16A, 16B can be fixed relative to the rotor 16,
The ring 18 and the rotor 16 can be in selective communication with various of the inlets 26, 28, 30 and 32 to allow for ingress and (drains/outlets 34 egress) of the hydraulic fluid to or from adjacent the rotor 16. As will be discussed in further detail subsequently, the rotor 16 can include undervane passages some of which communicate with a step of each of the stepped vanes to facilitate movement of the stepped vanes (e.g., including the first stepped vane 16A and the second stepped vane 16B) to and from the retracted position within the rotor 16 to an extended position contacting the ring 18.
The input shaft 12 can be to a torque source (e.g. an engine, motor, or the like). In some cases, a starter motor mode is desired. In such cases, the one or more starter motor inlets 32 can be utilized. The output shaft 14 can be held stationary by locking assembly 35 and hydraulic fluid pressurized using energy from a source such as an accumulator (
The output shaft 14 can be coupled to a powertrain. In operation, the ring 18 can define a cavity (also referred to as a chamber) (shown in
In various examples, the output shaft 14 is provided with torque as a result of the worked hydraulic fluid in the vane extended mode of operation. The operation modes can be controlled, for example, via a fluid signal transmitted to the hydraulic device 10 via an inlet/port (e.g., one of the inlets 26, 28, 30, 32 or another port). As discussed previously, the concepts discussed herein are also applicable to a fixed stepped vane configuration where the stepped vanes have a fixed height relative to the rotor 16.
In various examples, the hydraulic fluid can comprise any of oil, glycol, water/glycol, or other hydraulic fluid into and out of the hydraulic device. in some examples, fluid can to flow to and/or from a separate reservoir or source. For example, pressurized fluid from an accumulator can be used to operate the hydraulic device 10 as a starter motor as described above. Alternatively, some examples use a large housing that can accommodate enough fluid for operation and cooling. In some examples, the inlets 26, 28, 30, and 32 can variously be used to engage and disengage the plurality of stepped vanes with the ring 18 and to drive, restrain (via the locking mechanism) and release the plurality of stepped vanes relative to the rotor 16. One example of vane retraction or release is set forth in US Patent Application Publication No. 2006/0133946, commonly assigned and incorporated herein by reference. Release of the plurality of stepped vanes will result in the operation of the hydraulic device 10 as a couple, motor and/or as a hydraulic pump as is discussed in further detail in one or more of the previously incorporated references. Hydraulic pressure to various of the inlets, 26, 28, 30, 32 and cavities can be controlled through pressure regulators, poppet valves or other known methods. Control of pressure in the hydraulic device 10 can be effected by, for example, controlling a balanced piston as described in U.S. Patent Application Publication No. 2013/00067899.
As shown in
The thrust bearing design can allow for very close tolerances from rotor to the front and back plates 20, 22 (20 not shown in
The disclosed hydraulic devices can allow for benefits such as reducing peak transient forces experienced by the powertrain, reduced hydraulic noise, greater fuel efficiency, reduced emissions, among other benefits.
Other examples not specifically discussed herein with reference to the FIGURES can be utilized. The disclosed devices are applicable to various types of vehicles such as earth moving equipment (e.g., wheel loaders, mini-loaders, backhoes, dump trucks, crane trucks, transit mixers, etc.), waste recovery vehicles, marine vehicles, industrial equipment (e.g., agricultural equipment), personal vehicles, public transportation vehicles, and commercial road vehicles (e.g., heavy road trucks, semi-trucks, etc.). The hydraulic devices disclosed can also be used in other applications where the device would be stationary (e.g., in wind power harvesting and production and/or other types of energy harvesting and production).
Although specific configurations of devices are shown in
The above detailed description includes references to the accompanying drawings, which form a part of the detailed description. The drawings show, by way of illustration, specific embodiments in which the invention can be practiced. These embodiments are also referred to herein as “examples.” Such examples can include elements in addition to those shown or described. However, the present inventors also contemplate examples in which only those elements shown or described are provided. Moreover, the present inventors also contemplate examples using any combination or permutation of those elements shown or described (or one or more aspects thereof), either with respect to a particular example (or one or more aspects thereof), or with respect to other examples (or one or more aspects thereof) shown or described herein.
In the event of inconsistent usages between this document and any documents so incorporated by reference, the usage in this document controls. In this document, the terms “a” or “an” are used, as is common in patent documents, to include one or more than one, independent of any other instances or usages of “at least one” or “one or more.” In this document, the term “or” is used to refer to a nonexclusive or, such that “A or B” includes “A but not B,” “B but not A,” and “A and 13,” unless otherwise indicated. In this document, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein,” Also, in the following claims, the terms “including” and “comprising” are open-ended, that is, a system, device, article, composition, formulation, or process that includes elements in addition to those listed after such a term in a claim are still deemed to fall within the scope of that claim. Moreover, in the following claims, the terms “first,” “second,” and “third,” etc. are used merely as labels, and are not intended to impose numerical requirements on their objects.
The above description is intended to be illustrative, and not restrictive. For example, the above-described examples (or one or more aspects thereof) may be used in combination with each other. Other embodiments can be used, such as by one of ordinary skill in the art upon reviewing the above description. The Abstract is provided to comply with 37 C.F.R. § 1.72(b), to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims. Also, in the above Detailed Description, various features may be grouped together to streamline the disclosure. This should not be interpreted as intending that an unclaimed disclosed feature is essential to any claim. Rather, inventive subject matter may lie in less than all features of a particular disclosed embodiment. Thus, the following claims are hereby incorporated into the Detailed Description as examples or embodiments, with each claim standing on its own as a separate embodiment, and it is contemplated that such embodiments can be combined with each other in various combinations or permutations. The scope of the invention should be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.
To further illustrate the systems and/or apparatuses disclosed herein, the following non-limiting examples are provided:
In Example 1, a hydraulic device that can optionally include: a rotor disposed for rotation about an axis; a plurality of vanes each including a vane step, each of the plurality of vanes moveable relative to the rotor between a retracted position and an extended position where the plurality of vanes work a hydraulic fluid introduced adjacent the rotor; a roller mounted to a tip of each of the plurality of vanes; and a ring disposed at least partially around the rotor, the rotor including one or more passages for ingress or egress of a hydraulic fluid to or from a region adjacent the vane step and defined by at least the rotor and the vane step.
In Example 2, the hydraulic device of Example 1, can further optionally include: a first thrust bearing disposed adjacent a first axial end of the rotor; and a second thrust bearing disposed adjacent a second axial end of the rotor, the second axial end opposing the first axial end; wherein the hydraulic fluid passes across at least one of the first thrust bearing and the second trust bearing to communicate with the one or more passages in the rotor.
In Example 3, the hydraulic device of Example 2, can further optionally include: a first plate disposed adjacent the first axial end of the rotor and configured to at least partially house the first thrust bearing, the first plate defining having at least a first passageway configured to communicate the hydraulic fluid between the ring and the first thrust bearing; and a second plate disposed adjacent the second axial end of the rotor and configured to at least partially house the second thrust bearing, the second plate defining at least a second passageway configured to communicate the hydraulic fluid to the second thrust bearing.
In Example 4, the hydraulic device of Example 3, can further optionally include at least one poppet valve disposed within one or both of the first plate and the second plate to regulate a flow of the hydraulic fluid.
In Example 5, the hydraulic device of Example 3, wherein one or more of the first plate, the second plate and the rotor can optionally define an undervane region, the undervane region configured to supply the hydraulic fluid to an inner radial portion of each of the plurality of vanes.
In Example 6, the hydraulic device of one or any combination of Examples 1-5, wherein at least one of the plurality of vanes can optionally include a passage extending from the vane step to the tip beneath the roller.
In Example 7, the hydraulic device of Example 6, wherein the roller can optionally be configured to rotate relative to the vane on a film of the hydraulic fluid.
In Example 8, the hydraulic device of any one or any combination of Examples 1-7, wherein a width of the vane step can optionally comprise between 45% and 65% of a total width of each of the plurality of vanes.
In Example 9, the hydraulic device of Example 8, wherein the width of the vane step can optionally comprise substantially 55% of the total width.
In Example 10, A system can optionally include: a hydraulic device, the hydraulic device optionally comprising: a rotor disposed for rotation about an axis; a plurality of vanes each including a vane step, each of the plurality of vanes moveable relative to the rotor between a retracted position and an extended position where the plurality of vanes work a hydraulic fluid introduced adjacent the rotor; a roller mounted to a tip of each of the plurality of vanes; and a ring disposed at least partially around the rotor, the rotor including one or more passages for ingress or egress of a hydraulic fluid to or from a region adjacent the vane step and defined by at least the rotor and the vane step; and an accumulator in fluid communication with the hydraulic device to supply the hydraulic fluid thereto, the hydraulic fluid extending one or more of the plurality of vane out of the rotor and against the ring such that the hydraulic device is operable as a starter motor.
In Example 11, the system of Example 10, wherein the hydraulic device can further optionally include: a first thrust bearing disposed adjacent a first axial end of the rotor; and a second thrust bearing disposed adjacent a second axial end of the rotor, the second axial end opposing the first axial end; wherein the hydraulic fluid passes across at least one of the first thrust bearing and the second trust bearing to communicate with the one or more passages in the rotor.
In Example 12, the system of Example 11, wherein the hydraulic device further optionally includes: a first plate disposed adjacent the first axial end of the rotor and configured to at least partially house the first thrust bearing, the first plate defining having at least a first passageway configured to communicate the hydraulic fluid between the ring and the first thrust bearing; and a second plate disposed adjacent the second axial end of the rotor and configured to at least partially house the second thrust bearing, the second plate defining at least a second passageway configured to communicate the hydraulic fluid to the second thrust bearing.
In Example 13, the system of Example 12, wherein the hydraulic device further optionally includes at least one poppet valve disposed within one or both of the first plate and the second plate to regulate a flow of the hydraulic fluid.
In Example 13, the system of Example 12, wherein one or more of the first plate, the second plate and the rotor can optionally define an undervane region, the undervane region configured to supply the hydraulic fluid to an inner radial portion of each of the plurality of vanes.
In Example 14, the system of one or any combination of Examples 10-14, wherein at least one of the plurality of vanes includes a passage extending from the vane step to the tip beneath the roller.
In Example 16, the system of Example 15, wherein the roller can optionally be configured to rotate relative to the vane on a film of the hydraulic fluid.
In Example 17, the system of any one or any combination of Examples 10-16, wherein a width of the vane step can optionally comprise between 45% and 65% of a total width of each of the plurality of vanes.
In Example 18, the system of claim 17, wherein the width of the vane step can optionally comprise substantially 55% of the total width.
In Example 19, a hydraulic device can optionally include: a rotor disposed for rotation about an axis; a plurality of vanes each including a vane step, each of the plurality of vanes moveable relative to the rotor between a retracted position and an extended position where the plurality of vanes work a hydraulic fluid introduced adjacent the rotor; a roller mounted to a tip of each of the plurality of vanes; and a ring disposed at least partially around the rotor, the rotor including one or more passages for ingress or egress of a hydraulic fluid to or from a region adjacent the vane step and defined by at least the rotor and the vane step; a first thrust bearing disposed adjacent a first axial end of the rotor; and a second thrust bearing disposed adjacent a second axial end of the rotor, the second axial end opposing the first axial end; wherein the hydraulic fluid passes across at least one of the first thrust bearing and the second trust bearing to communicate with the one or more passages in the rotor.
In Example 20, the hydraulic device of Example 19, can further include: a first plate disposed adjacent the first axial end of the rotor and configured to at least partially house the first thrust bearing, the first plate defining having at least a first passageway configured to communicate the hydraulic fluid between the ring and the first thrust bearing; and a second plate disposed adjacent the second axial end of the rotor and configured to at least partially house the second thrust bearing, the second plate defining at least a second passageway configured to communicate the hydraulic fluid to the second thrust bearing.
In Example 21, the hydraulic device of Example 20, further comprising at least one poppet valve disposed within one or both of the first plate and the second plate to regulate a flow of the hydraulic fluid.
In Example 22, the hydraulic device of Example 20, wherein one or more of the first plate, the second plate and the rotor can optionally define an undervane region, the undervane region configured to supply the hydraulic fluid to an inner radial portion of each of the plurality of vanes.
In Example 23, the hydraulic device of one or any combination of Examples 19-22, wherein at least one of the plurality of vanes can optionally include a passage extending from the vane step to the tip beneath the roller.
In Example 24, the hydraulic device of Example 23, wherein the roller can optionally be configured to rotate relative to the vane on a film of the hydraulic fluid.
In Example 25, the hydraulic device of any one or any combination of Examples 19-24, wherein a width of the vane step can optionally comprise between 45% and 65% of a total width of each of the plurality of vanes.
In Example 26, the hydraulic device of Example 25, wherein the width of the vane step can optionally comprisesubstantially 55% of the total width.
In Example 27, the apparatuses and/or systems of any one or any combination of Examples 1-26 can optionally be configured such that all elements or options recited are available to use or select from.
Various configurations of vane were experimentally tested. The configuration of such vanes in cross-section is shown in
TABLE 1 shown as
This application claims priority to U.S. Provisional Application No. 62/467,658, entitled “HYDRAULIC MACHINE WITH STEPPED ROLLER VANE AND FLUID POWER SYSTEM INCLUDING HYDRAULIC MACHINE WITH STARTER MOTOR CAPABILITY”, filed Mar. 6, 2017 and U.S. Provisional Application No. 62/504,283, entitled “HYDRAULIC MACHINE WITH STEPPED ROLLER VANE AND FLUID POWER SYSTEM INCLUDING HYDRAULIC MACHINE WITH STARTER MOTOR CAPABILITY”, filed May 10, 2017, the entire specifications of each of which are incorporated herein by reference in their entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/AU2018/050180 | 2/28/2018 | WO | 00 |
Number | Date | Country | |
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62504283 | May 2017 | US | |
62467658 | Mar 2017 | US |