Hydraulic motor with brake assembly

Information

  • Patent Grant
  • 6345968
  • Patent Number
    6,345,968
  • Date Filed
    Wednesday, May 10, 2000
    24 years ago
  • Date Issued
    Tuesday, February 12, 2002
    22 years ago
Abstract
A hydraulic device includes a housing enclosing a hydraulic motor having a wobble shaft driven by a rotor of a gerotor gear set. An outer end of the wobble shaft is connected to the inner end portion of an output shaft. The output shaft extends axially through the housing and outward from the end of the housing opposite from the motor. A brake assembly holds the motor output shaft against rotation when the hydraulic motor is not operated. The brake assembly includes a series of compression springs provided toward the motor end of the housing, brake disks provided toward the end of the housing opposite from the motor, and an annular piston disposed axially between the springs and the brake disks. The piston and housing include corresponding radial stop surfaces that engage across a major portion of the stop surfaces to prevent over-compression of the springs and the piston from cocking when the piston engages the housing. The housing includes a unitary cup-shaped end cover and unitary housing body which together sealingly enclose the brake disks, annular piston and compression springs therebetween. An axial thrust bearing is provided in the motor pressure zone to axially support the output shaft.
Description




BACKGROUND OF THE INVENTION




The present invention relates to a device that includes a hydraulic motor which is operable to drive an output shaft, and a brake assembly which is engageable to hold the output shaft against rotation when the motor is in an inactive condition.




A known hydraulic device having a motor which drives an output shaft and a brake assembly which holds the output shaft against rotation when the motor is in an inactive condition is described in U.S. Pat. No. 3,960,470, entitled “Hydraulic Motor Brake”. This known hydraulic device includes a motor of the gerotor gear type. During operation of the motor, a rotor orbits and rotates relative to a stator. A portion of a wobble or drive shaft is connected with the rotor for orbital and rotational movement with the rotor. An outer end portion of the drive shaft is telescopically received in a hollow inner end portion of an output shaft. During operation of the motor, the drive shaft rotates the output shaft.




The hydraulic device of the aforementioned U.S. Pat. No. 3,960,470 includes a brake assembly which is connected to a portion of the drive or wobble shaft and is disposed on a side of the motor opposite from the output shaft. The brake assembly includes movable disks which rotate and orbit with the drive shaft during operation of the hydraulic motor and stationary disks which are interleaved with the movable disks. When the motor is in an inactive condition, the movable and stationary brake disks are pressed together to hold the drive shaft and, therefore, the output shaft against rotation. When the motor is to be operated, the brake assembly is released to enable the drive shaft to rotate and orbit. The housing for this devices includes a long cylindrical casing that encloses a complex arrangement of components for the motor and brake assembly of this construction.




A similar hydraulic device is described in U.S. Pat. No. 4,981,423, entitled “Hydraulic Motor With Wobble-Stick And Brake Assembly”. In this device, the outer end of the drive shaft is also received in a hollow end portion of the output shaft. A fluid flow passage is provided through the hollow end portion of the output shaft to the motor. A seal engages the outer surface on the hollow end portion of the output shaft to block hydraulic fluid flow between the motor and the brake assembly while allowing hydraulic fluid flow through the passage during operation of the motor. The housing for the device includes three separate components, a cup-shaped body portion, a cup-shaped intermediate portion and a cover portion to contain the brake disks, compression springs and piston of the brake assembly.




While the above hydraulic devices have certain advantages, it is believed that there is a demand for a hydraulic device which is even easier to manufacture and assemble than the know hydraulic devices, is more compact, provides less chance of leakage, and has consistent, reliable operation even at high pressures. High pressure operation can sometimes cause internal components to cock or bind during operation, which is undesirable in many circumstances.




SUMMARY OF THE PRESENT INVENTION




The present invention provides a hydraulic device that is easy to manufacture and assemble, is compact, minimizes the chance of leakage, and has consistent, reliable operation even at high pressures.




According to the present invention, the hydraulic device includes a housing enclosing a hydraulic motor and a brake assembly. The motor is located at one (rear) end of the housing and includes a stator and a rotor having cooperating teeth which define fluid pockets. The rotor rotates and orbits relative to the stator when hydraulic fluid is directed to the pockets. An inner end portion of a wobble or drive shaft is connected with the rotor for rotational and orbital movement with the rotor relative to the stator. An outer end portion of the wobble shaft is received in a hollow inner end portion of a rotatable output shaft. The output shaft extends axially through the housing and outwardly from the other end of the housing, and rotates upon rotation and orbital movement of the rotor.




The brake assembly is connected with the output shaft at the other (front) end of the housing opposite from the motor. Prior to initiation of operation of the motor, the brake assembly holds the output shaft against rotation. Upon initiation of operation of the motor, the brake assembly is operated to a disengaged condition to allow the output shaft to be freely rotated by the hydraulic motor.




The brake assembly includes a plurality of brake disks interleaved in face-to-face relation with one another, with at least some of the disks being fixed to the output shaft for rotation therewith, and other of the brake disks being fixed to the housing. An annular actuator piston surrounds the output shaft and is axially moveable with respect thereto. A series of compression springs are normally biased against a rear annular surface of the piston to urge the piston forwardly against the brake disks to cause the brake disks to brake the output shaft. An annular fluid pressure cavity defined by a front surface of the piston, axially-opposite from the rear surface, moves the piston rearwardly away from the brake disks when fluid above the force of the spring enters the cavity. The springs are provided toward the motor (rear) end of the housing, the brake disks are provided at the opposite (front) end of the housing, and the piston is disposed axially between the springs and the brake disks.




The actuator piston for the brake assembly includes an annular, radially-extending, preferably flat stop surface at the rear end of the piston. The housing includes a corresponding annular, radially-extending, preferably flat stop surface in opposing relation to the piston stop surface. The stop surface of the piston engages the stop surface of the housing along at least the inner and outer diameters of the piston prior to maximum compression of the spring. The piston is prevented from cocking or binding at the end of its stroke, and possibly causing seizure or fatigue failure of the piston, particularly during high-pressure operation.




The housing for the hydraulic device includes a unitary, one-piece housing cover at the forward end of the housing having a central opening for the output shaft. The housing cover has a cup-shape and receives and at least partially encloses the brake disks and the annular piston to allow pre-assembly of these components. The housing further includes a unitary, one-piece housing body having a series of axially-extending cylindrical cavities to receive the compression springs. The cup-shaped end cover and housing body sealingly enclose the brake disks, annular piston and compression springs therebetween. The two-piece housing (cover and body) provides a compact hydraulic device that is easy to manufacture and assemble.




A thrust bearing is disposed adjacent the inner end of the output shaft in the motor pressure zone. The thrust bearing at least partially axially supports the inner end portion of said output shaft for rotation relative to the housing, and is continuously lubricated by the fluid supplied to the motor. An annular seal is provided between the thrust bearing and the brake assembly to block fluid flow between the hydraulic motor and the brake assembly.




Further features of the present invention will become apparent to those skilled in the art upon reviewing the following specification and attached drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a sectional view of a hydraulic device constructed according to the principles of the present invention;





FIG. 2

is a rear plan view of the housing cover for the hydraulic device of

FIG. 1

;





FIG. 3

is a cross-sectional end view of the hydraulic device taken substantially along the plane described by the lines


3





3


of

FIG. 2

;





FIG. 4

is a front plan view of the housing body of the hydraulic device;





FIG. 5

is a rear plan view of the piston for the hydraulic device;





FIG. 6

is a front plan view of a brake friction pad for the brake assembly of the hydraulic device;





FIG. 7

is a cross-sectional end view of the brake pad taken substantially along the plane described by the lines


7





7


of

FIG. 6

;





FIG. 8

is a front plan view of a brake separator pad for the brake assembly of the hydraulic device; and





FIG. 9

is a cross-sectional end view of the brake pad taken substantially along the plane described by the lines


9





9


of FIG.


8


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring initially to

FIG. 1

, a hydraulic device constructed according to the principles of the present invention is indicated generally at


10


. The hydraulic device


10


includes an axially-extending housing


11


enclosing a hydraulic motor, indicated generally at


12


, at one end of the housing. The hydraulic motor has a rotatable output shaft


14


, which extends axially through and outwardly from the other end of the housing. A brake assembly, indicated generally at


16


, holds the output shaft


14


against rotation when the hydraulic motor


12


is not being operated. Brake assembly


16


is located at an end of the housing opposite from the motor


12


. Although the hydraulic device


10


can be used in many different environments to provide the driving force for many different known types of devices, the hydraulic device


10


is particularly useful for driving vehicle wheels, lifts, winches, rollers, vibrators, and conveyors.




When the hydraulic motor


12


is to be operated, a valve


20


is actuated to connect hydraulic fluid pressure from a pump


22


with both the hydraulic motor


12


and the brake assembly


16


. As the hydraulic pressure transmitted from the valve


20


to the brake assembly


16


increases, an actuator piston


24


in the brake assembly operates the brake assembly to a disengaged condition. Thereafter; as the fluid pressure conducted from the valve


20


continues to increase, the hydraulic motor


12


begins to operate. Operation of the hydraulic motor


12


results in the output shaft


14


being rotated about its central axis


28


.




When the hydraulic motor


12


is to be stopped, the valve


20


is again actuated. This results in both the hydraulic motor


12


and the brake assembly


16


being connected with low pressure, that is with drain or reservoir


30


. As the hydraulic fluid pressure decreases, the motor


12


slows down. As the hydraulic pressure decreases still further, the brake assembly


16


is actuated to hold the output shaft


14


against rotation.




During operation of the hydraulic motor


12


, there is a continuous flow of hydraulic fluid from the valve


20


through the conduit


32


into the motor to supply working fluid to the motor. There is also a continuous flow of fluid outwardly from the hydraulic motor


12


through a conduit


34


to drain or reservoir


30


. Although there is a continuous flow of fluid through the hydraulic motor


12


during operation of the motor, there is a relatively static body of hydraulic fluid in the brake assembly


16


. When the valve


20


is operated, hydraulic fluid pressure is transmitted through a conduit


38


to operate the actuator


24


.




The hydraulic motor


12


is of the known gerotor gear type and includes an externally toothed rotor


42


which cooperates with an internally toothed stator


44


to define a plurality of fluid pockets


46


. The rotor


42


is circumscribed by the stator


44


. The left (as viewed in

FIG. 1

) end of the rotor


42


slidably engages a wear plate


48


. The opposite (right) end of the rotor


42


slidably engages one of a plurality of stationary valve or manifold plates


50


which are brazed together. On the side of the manifold plates


50


opposite the rotor


42


are a thick annular plate


51


and then an end cap


52


. Bolts


56


extend through the end cap


52


, the plate


51


, the manifold plates


50


, stator


44


and wear plate


48


to secure all of these components to the housing body


54


of the brake assembly


16


.




An inner end portion


82


of a drive or wobble shaft


70


is connected with the rotor


42


for orbital and rotational movement with the rotor. The end portion


82


of the drive shaft


70


has external splines which mesh with internal splines on the rotor


42


. The splined connection between the end portion


82


of the drive shaft


70


and rotor


42


allows the end portion of the drive shaft to rock or pivot relative to the rotor during orbital and rotational movement of the rotor.




The nose or tip


84


of the inner end portion of the drive shaft


70


is received in a circular opening in a commutator valve


74


encircled by the plate


51


. The nose


84


of the drive shaft


70


moves the commutator valve


74


along a circular path in synchronism with orbital movement of the rotor


42


.




A forward or left (as viewed in

FIG. 1

) end portion


88


of the drive shaft


70


is telescopically received in a hollow rear end portion


89


of the output shaft


14


. External splines on the end portion


88


of the drive shaft mesh with internal splines on the hollow end portion


89


of the output shaft


14


. The splined connection between the drive shaft


70


and output shaft


14


allow the end portion


88


of the drive shaft to rock or pivot relative to the hollow end portion


89


of the output shaft


14


.




The output shaft


14


is supported for rotation about its longitudinal central axis


28


. The hollow end portion


89


of the output shaft


14


is supported by an annular radial bearing assembly


92


. The radial inner bearing assembly


92


is connected with the housing body


54


. The inner bearing assembly


92


has a plurality of roller-type bearing elements which engage a radially outer circumferential surface on the hollow end portion


89


of the output shaft


14


.




A forward annular radial bearing assembly


93


is disposed between the output shaft


14


and the housing cover


96


to support the outer end portion of the output shaft. A dirt and water seal


97


is provided axially outwardly of the radial bearing assembly


93


. A thrust bearing assembly


98


is disposed between radially extending and opposing surfaces on the shaft


14


and the housing body


54


, and includes a plurality of roller-type bearing elements between a pair of thrust washers. The thrust bearing assembly


98


transmits axially-directed forces from the output shaft


14


to the housing body


54


, and facilitates rotation of the shaft


14


. The outer end of the output shaft


14


is adapted to be connected with a member to be driven by the hydraulic motor


12


.




During operation of the hydraulic motor


12


, high-pressure hydraulic fluid flows from the pump


22


through the valve


20


and conduit


32


through an inlet passage


95


in body


54


(see

FIG. 3

) into an annular inlet cavity


99


. The inlet cavity is located between the inner and outer radial bearing assemblies


92


and


93


and is defined, in part, by the outer circumferential surface of the hollow inner end portion of the output shaft


14


and the housing body


54


. The hydraulic fluid flows from the cavity


99


through a plurality of passages


100


in the inner end portion


89


of the output shaft


14


into a cavity


101


formed in the hollow inner end portion. The hydraulic fluid then flows through radial passage


102


in drive shaft


70


, axially along a central channel


103


, and then radially-outward through passages


104


to the manifold plates


50


. Fluid may also pass axially along the outside of the drive or wobble shaft and through the rotor


42


to the manifold plates


50


.




Fluid may also pass in a reverse direction through passage


103


and through the outer end portion


88


of the drive shaft to a vent passage


105


in output shaft


14


to provide fluid forwardly of the thrust bearing


98


for lubrication purposes. Thrust bearing


98


is thereby constantly immersed in lubricating fluid in the pressure zone of the motor.




The commutator valve


74


cooperates with the manifold plates


50


to direct high pressure hydraulic fluid from a cavity


76


inside the circular commutator valve to expanding fluid pockets


46


formed between the rotor


42


and stator


44


. At the same time, hydraulic fluid is directed from contracting fluid pockets


46


through the stationary manifold plates


50


to an annular chamber


106


defined between the annular plate


51


and the commutator valve


74


and which circumscribes the commutator valve. The chamber


106


is connected with a passage


107


surrounding bolts


56


, which directs the fluid along the bolts to an outer passage


109


(

FIG. 3

) in body


54


, and then to drain or reservoir


30


through conduit


34


formed in body


54


.




As the fluid pockets


46


sequentially expand and contract, the rotor


42


rotates about its own central axis and orbits about the central axis of the stator


44


in a known manner. Rotation of the rotor rotates the drive shaft


70


, which, in turn, rotates the output shaft


14


. The manner in which the rotor


42


cooperates with the stator


44


to define fluid pockets, the manner in which the commutator valve


74


directs hydraulic fluid to expanding pockets and from contracting pockets, and the manner in which the rotor


42


drives the wobble shaft


70


and output shaft


14


are the same as is disclosed in U.S. Pat. No. 3,601,513, which is incorporated herein by reference. The foregoing discussion of the motor


12


and associated components is described in U.S. Pat. No. 4,981,423, which is also incorporated herein by reference.




The hydraulic brake assembly


16


includes an annular brake pad assembly or disk pack, indicated generally at


108


, and the actuator piston


24


, which actuates the disk pack. The disk pack


108


is disposed in an annular cavity


110


formed in the housing cover


96


around the output shaft


14


. The piston


24


is also received in the cover


96


, and at least partially surrounded thereby.




The disk pack


108


includes a plurality of annular inner brake disks or friction plates


122


(see

FIGS. 6

,


7


). Each of the annular inner brake disks


122


has internal splines as at


123


on its radially inner circumferential surface which engage external splines as at


124


on the radially outer circumferential surface of the output shaft


14


at a location between the inner and outer radial bearings


92


and


93


(FIG.


1


). The splines


123


on the inner brake disks


122


and output shaft


14


interconnect the inner brake disks and output shaft for rotation together relative to the housing cover


96


. The inner brake disks


122


each have a grid or matrix of shallow grooves as at


125


on the side surfaces which dissipate oil to facilitate the braking action of the brake assembly.




A plurality of annular outer brake disks or separator plates


126


(

FIGS. 8

,


9


) are interleaved in face-to-face relation with the annular inner brake disks


122


. Each of the outer brake disks


126


has external splines


127


on its radially outer circumferential surface which engage internal splines


128


(See also

FIG. 2

) on an internal circumferential surface of the housing body


96


to hold the outer brake disks against rotation relative to the housing. Lubricating oil (at atmospheric pressure) is typically introduced into cavity


110


for lubrication of the disk pads. The lubricating oil also lubricates the front bearing


93


and enters cavities


134


containing springs


130


through the space between piston


24


and body


54


.




The actuator piston


24


has an annular configuration with a circular central opening


129


through which the output shaft


14


extends (See also FIG.


5


). The piston


24


is pressed toward the left (as viewed in

FIG. 1

) by a plurality of compression springs


130


. Springs


130


act against a flat, annular, radially-extending rear surface


133


of piston


24


. Springs


130


are disposed within respective axially-extending, cylindrical spring cavities


134


(

FIGS. 3

,


4


) formed in the housing body


54


. Cavities


134


are formed in spaced arrangement around the body for the even distribution of the force against piston


24


, with the cavities opening toward the brake assembly end of the housing (the left in FIG.


1


), that is, away from the motor portion of the housing. The force exerted by the springs


130


against the piston


24


is transmitted by the front, flat, annular end


135


on the left end (as viewed in

FIG. 1

) of the piston


24


to the first brake disk, which as illustrated is an outer brake disk


126


of the brake disk pack


108


. The first brake disk is pressed against the remaining disks in the disk pack


108


to clamp the disk pack between the annular brake disk pad and the housing cover


96


. The clamping force applied against the disk pack


108


by the piston


24


presses the flat side surfaces of the inner and outer brake disks


122


and


126


firmly together so that friction forces between the brake disks hold the output shaft


14


against rotation.




An annular fluid pressure cavity


136


is provided between cover


96


and piston


24


. The cavity


136


is defined on one side by annular channel


138


in cover


96


(see also FIG.


2


), and on the other side, by a front surface


139


of the actuating piston


24


, which is opposite from the rear surface


133


upon which spring


130


acts. Cavity


136


is connected through an inlet passage


140


to the pump


22


through the valve


20


and the conduit


38


. Hydraulic pressure introduced into the cavity


136


will act in opposition to the springs


130


to release the disk pack. Piston


24


has a radially-inner surface


141


which closely surrounds a radially-outer surface


142


on body


54


., and allows hydraulic fluid to pass from cavity


136


to brake disk cavity


110






A pair of annular seals


143


and


144


(

FIG. 1

) are provided between the actuator piston


24


and the housing cover


96


. The seals


143


and


144


block the leakage of hydraulic fluid from the cavity


136


. Since hydraulic fluid cannot leak out of the cavity


136


and since the volume of the cavity increases by a relatively small amount when the piston


24


is moved to release the disk pack


108


, there is a very small volume of fluid flow into the cavity. This tends to minimize the amount of contaminants to which the brake assembly


16


is exposed.




When hydraulic fluid pressure is conducted from the valve


20


to the annular fluid pressure cavity


136


, the piston


24


is moved rearwardly toward the right (as viewed in

FIG. 1

) against the force of the springs


130


. As the fluid pressure overcomes the spring force and the piston


24


moves rightward, the clamping force applied against the disk pack


108


is released. The piston can move rightward until the annular surface


133


on the inner end of the piston engages the opposing annular surface


145


surrounding the cavities


134


(see also FIG.


4


). The stop surface


133


on the piston and the stop surface


145


on the housing body


54


come into contact across preferably the entire radial extent of the inner piston end, from the inner diameter


146


of the piston surface


133


to the outer diameter


147


(FIG.


5


), although at least it is preferred that the piston engage the housing body along with the inner and the outer diameter of the piston stop surface. In any case, the piston contacts the body housing prior to the compression springs


130


reaching maximum compression. This assures that the piston will not cock or bind, or have seizure or fatigue failure during high-pressure operation, which might happen, for example, if the piston were only supported at its outer or inner diameter. The smooth operation of the piston also reduces wear on seals


143


,


144


.




While it may appear in

FIG. 1

that the piston


24


does not contact surface


145


at its radially outer edge, it will be easily understood by reviewing

FIG. 4

that the piston will engage the radial surface


145


at the areas bounding the cylindrical cavities


134


, which includes an annular surface area outwardly of all the cavities, an annular surface area inwardly of all of the cavities, as well as the areas between the cavities. Operation of a hydraulic device constructed according to the present invention has been successful at pressures of up to 3000 psi. It is believed that prior hydraulic devices have not been able to withstand pressures of this magnitude, and generally operate in the 1000 psi range, which is easier for the components of the device to tolerate.




When the clamping force against the disk pack


108


is released, the inner brake disks


122


are free to rotate with the output shaft


14


relative to the outer brake disks


126


and housing


54


. Again, the chamber


110


is filled with lubricating fluid that tends to minimize friction between the inner and outer disks


122


and


126


when the disk pack


108


is in a disengaged condition.




When the disk pack


108


is in the release or disengaged condition, the output shaft


14


is free to rotate relative to the housing


54


. When the valve assembly


20


is operated to connect the actuator assembly


24


and hydraulic motor


12


with drain


30


, the coil springs


130


press the piston


118


toward the left (as viewed in

FIG. 1

) to operate the disk pack


108


to an engaged condition. Again, when the disk pack


108


is in an engaged condition, the output shaft


14


is held against rotation relative to the housing


54


.




A high pressure shaft seal


150


(

FIG. 1

) separates the hydraulic fluid pressure in the motor


12


from the brake assembly


16


. The annular seal


150


circumscribes the hollow inner end portion


89


of the output shaft


14


and the outer end portion


88


of the drive or wobble shaft


70


. The seal


150


is located between the inner and outer radial bearings


92


and


93


so that there is minimal deflection of the output shaft


14


where it engages the seal


150


. Seal


150


is also located axially between the thrust bearing


98


and the brake disk pack


108


, so that the thrust seal is in the pressure zone of the motor, rather than in the pressure zone of the brake assembly. During rotation of the output shaft


14


, the high pressure seal


150


remains stationary in the housing


54


. Further discussion of the seal


150


can be found in U.S. Pat. No. 4,981,423.




The seal


150


engages the hollow inner end portion


66


of the output shaft


14


at a location that is axially forward, that is toward the left, as viewed in

FIGS. 1 and 2

, of inner bearing assembly


92


and the radial passages


100


which extend between the inlet cavity


99


and the cavity


101


on the inside of hollow end portion


89


of the output shaft


14


. This enables the seal


150


to block outward or leftward (as viewed in

FIG. 2

) flow of high pressure hydraulic fluid from the inlet cavity


99


along the output shaft


14


toward the disk pack cavity


110


in the brake assembly


16


.




The seal


150


blocks fluid flow between the hydraulic motor


12


(

FIG. 1

) and the brake assembly


16


while allowing fluid to flow from the inlet cavity


99


to the hydraulic motor and to lubricate thrust bearing


98


. Hydraulic fluid conducted from the conduit


32


can flow through the inlet cavity


99


into the cavity


100


on the inside of the hollow inner end portion


89


of the output shaft


14


, and thereby also through passage


102


and conduit


103


to manifold plates


50


.




Housing cover


96


and housing body


54


are each formed unitarily in one piece. Cover


96


has a cup-shaped configuration, which receives brake disks of pack


108


and piston


24


when assembled. Piston


24


and disk pack


108


can be pre-assembled into cover


96


to facilitate the assembly of the entire hydraulic device. Cover


96


is then secured to body


54


with bolts


151


, which encloses disk pack


108


, piston


24


and springs


130


therebetween. An annular elastomeric seal


152


is provided between the cover


96


and body


54


to ensure a fluid-tight seal between these components. The arrangement of the brake disk pack


108


, piston


24


and springs


130


makes the hydraulic device particularly easy to assemble, with the disk pack toward the left (as in

FIG. 1

) end of the brake assembly housing, the springs toward the right end of the brake assembly housing (adjacent the motor), and the piston located axially between the disk pack and the springs. The piston


24


fits closely around an inner cylindrical portion of the housing body


54


to reduce the over-all length of the hydraulic device.




Thus, as described above, the present invention provides a hydraulic device that is easy to manufacture and assemble, is compact, minimizes the chance of leakage between components, and has consistent, reliable operation, particularly at high pressures.




The principles, preferred embodiments and modes of operation of the present invention have been described in the foregoing specification. The invention which is intended to be protected herein should not, however, be construed as limited to the particular form described as it is to be regarded as illustrative rather than restrictive. Variations and changes may be made by those skilled in the art without departing from the scope and spirit of the invention as set forth in the appended claims.



Claims
  • 1. A hydraulic device, comprising:an axially-extending housing; a hydraulic motor at one end of the housing having a stator and a rotor with cooperating teeth defining fluid pockets, a wobble shaft connected to said rotor, said rotor rotating and orbiting relative to said stator when hydraulic fluid is directed into and out of the fluid pockets; an axially-extending output shaft extending outward from another end of the housing, the output shaft having an inner end portion located in the housing and connected to said wobble shaft to rotate said output shaft upon rotation and orbital movement of said rotor; a brake assembly axially disposed between the one end and the other end of the housing including i) a plurality of annular brake disks interleaved in face-to-face relation with one another, at least some of said disks being fixed to the output shaft for rotation therewith, and other of said brake disks being fixed to the housing; ii) an annular piston surrounding the output shaft and axially moveable with respect thereto; and iii) at least one spring device normally biased against one annular surface of the piston to urge said piston toward and against the brake disks to cause said brake disks to brake the output shaft; an annular fluid pressure cavity defined by another surface of the piston axially-opposite from the one surface to move the piston away from the brake disks when fluid above the force of the spring device enters the cavity, said piston including a radially-projecting stop surface across a major portion of the one surface of the piston and the housing including a corresponding radially-projecting stop surface, the stop surface of the piston engaging the stop surface of the housing at least along the inner diameter of the annular one surface of the piston prior to maximum compression of the spring device, wherein the piston is prevented from cocking when the stop surface of the piston contacts the stop surface of the housing.
  • 2. The hydraulic device as in claim 1, wherein the stop surface of the piston is also along at least the outer diameter of the one annular surface of the piston.
  • 3. The hydraulic device as in claim 1, wherein a plurality of springs are provided normally under compression against the one annular surface of the piston to urge said piston toward and against the brake disks, the springs located in a series of cylindrical cavities formed in the housing, with the housing stop surface radially inwardly and outwardly bounding the cavities.
  • 4. The hydraulic device as in claim 3, wherein the cylindrical cavities for the compression springs open toward the other end of the housing, away from the motor end of the housing.
  • 5. The hydraulic device as in claim 1, wherein the spring device is provided toward the motor end of the housing, the brake disks are provided toward the other end of the housing, and the piston is disposed axially between the spring device and the brake disks.
  • 6. A hydraulic device, comprising:an axially-extending housing; a hydraulic motor at one end of the housing having a stator and a rotor with cooperating teeth defining fluid pockets, a wobble shaft connected to said rotor, said rotor rotating and orbiting relative to said stator when hydraulic fluid is directed into and out of the fluid pockets; an axially-extending output shaft extending outward from another end of the housing, the output shaft having an inner end portion located in the housing and connected to said wobble shaft to rotate said output shaft upon rotation and orbital movement of said rotor; a brake assembly axially disposed between the one end and the other end of the housing including i) a plurality of annular brake disks interleaved in face-to-face relation with one another, at least some of said disks being fixed to the output shaft for rotation therewith, and other of said brake disks being fixed to the housing; ii) an annular piston surrounding the output shaft and axially moveable with respect thereto; and iii) a series of compression springs normally biased against one annular surface of the piston to urge said piston toward and against the brake disks to cause said brake disks to brake the output shaft; an annular fluid pressure cavity defined by another surface of the piston axially-opposite from the one surface to move the piston away from the brake disks when fluid above the force of the springs enters the cavity; said housing including a) a unitary, one-piece housing cover at the other end of the housing having a central opening for the output shaft, said housing cover having a cup-shape and receiving and at least partially enclosing the brake disks and the annular piston, and b) a unitary, one-piece housing body toward the one end of the housing having a series of axially-extending cylindrical cavities to receive the compression springs, the cup-shaped housing cover and housing body sealingly enclosing the brake disks, annular piston and compression springs therebetween.
  • 7. The hydraulic device as in claim 6, wherein the cylindrical cavities for the compression springs open toward the other end of the housing, away from the motor end of the housing.
  • 8. The hydraulic device as in claim 7, wherein the housing body is located adjacent the hydraulic motor, and the housing cover is located spaced-apart from the hydraulic motor.
  • 9. The hydraulic device as in claim 6, wherein the compression springs are provided toward the motor end of the housing, the brake disks are provided toward the other end of the housing, and the piston is disposed axially between the springs and the brake disks.
  • 10. A hydraulic device, comprising:an axially-extending housing; a hydraulic motor at one end of the housing having a stator and a rotor with cooperating teeth defining fluid pockets, a wobble shaft connected to said rotor, said rotor rotating and orbiting relative to said stator when hydraulic fluid is directed into and out of the fluid pockets; an axially-extending output shaft extending outward from another end of the housing, the output shaft having an inner end portion located in the housing and connected to said wobble shaft to rotate said output shaft upon rotation and orbital movement of said rotor; a brake assembly axially disposed between the one end and the other end of the housing including i) a plurality of annular brake disks interleaved in face-to-face relation with one another, at least some of said disks being fixed to the output shaft for rotation therewith, and other of said brake disks being fixed to the housing; ii) an annular piston surrounding the output shaft and axially moveable with respect thereto; and iii) at least one spring device normally biased against one annular surface of the piston to urge said piston toward and against the brake disks to cause said brake disks to brake the output shaft; an annular fluid pressure cavity defined by another surface of the piston axially-opposite from the one surface to move the piston away from the brake disks when fluid above the force of the spring device enters the cavity, the spring device provided toward the one end of the housing, the brake disks provided toward the other end of the housing, and the piston disposed axially between the spring device and the brake disks.
  • 11. The hydraulic device as in claim 10, wherein a plurality of springs are provided normally under compression against the one annular surface of the piston to urge said piston toward and against the brake disks, the springs being located in a series of cylindrical cavities formed in the housing, with the housing stop surface radially inwardly and outwardly bounding the cavities.
  • 12. The hydraulic device as in claim 11, wherein the cylindrical cavities for the compression springs open toward the other end of the housing, away from the motor end of the housing.
  • 13. A hydraulic device, comprising:an axially-extending housing; a hydraulic motor at one end of the housing having a stator and a rotor with cooperating teeth defining fluid pockets, a wobble shaft connected to said rotor, said rotor rotating and orbiting relative to said stator when hydraulic fluid is directed into and out of the fluid pockets; an axially-extending output shaft extending outward from another end of the housing, the output shaft having an inner end portion located in the housing and connected to said wobble shaft to rotate said output shaft upon rotation and orbital movement of said rotor; a brake assembly axially disposed between the one end and the other end of the housing including i) a plurality of annular brake disks interleaved in face-to-face relation with one another, at least some of said disks being fixed to the output shaft for rotation therewith, and other of said brake disks being fixed to the housing; ii) an annular piston surrounding the output shaft and axially moveable with respect thereto; and iii) at least one spring device normally biased against one annular surface of the piston to urge said piston toward and against the brake disks to cause said brake disks to brake the output shaft; an annular fluid pressure cavity defined by another surface of the piston axially-opposite from the one surface to move the piston away from the brake disks when fluid above the force of the spring device enters the cavity; an annular seal surrounding the output shaft and blocking flow between the brake assembly and the hydraulic motor; and a thrust bearing disposed adjacent the inner end of the output shaft in fluid communication with the hydraulic motor, said thrust bearing disposed between radially-extending and opposing bearing surfaces formed in the housing and in the output shaft, said thrust bearing at least partially axially supporting the inner end portion of said output shaft for rotation relative to the housing.
  • 14. The hydraulic device as in claim 13, wherein the annular seal is disposed axially between the thrust bearing and the brake assembly.
  • 15. The hydraulic device as in claim 13, wherein the thrust bearing is located between the inner end of the output shaft and the brake assembly.
  • 16. The hydraulic device as in claim 13, wherein the thrust bearing is located closer to the inner end of the output shaft, than to an outer end of the output shaft extending outwardly from the housing.
  • 17. A hydraulic device, comprising:an axially-extending housing; a hydraulic motor at one end of the housing, and a drive linkage to operate the motor, the drive linkage including an axially-extending output shaft extending outward from another end of the housing, the output shaft rotating upon operation of the motor; a brake assembly axially disposed between the one end and the other end of the housing including i) a plurality of annular brake disks interleaved in face-to-face relation with one another, at least some of said disks being fixed to the output shaft for rotation therewith, and other of said brake disks being fixed to the housing; ii) an annular piston surrounding the output shaft and axially moveable with respect thereto; and iii) a series of compression springs normally biased against one annular surface of the piston to urge said piston toward and against the brake disks to cause said brake disks to brake the output shaft; an annular fluid pressure cavity defined by another surface of the piston axially-opposite from the one surface to move the piston away from the brake disks when fluid above the force of the springs enters the cavity, said piston including a radially-projecting stop surface across a major portion of the one surface of the piston and the housing including a corresponding radially-projecting stop surface, the stop surface of the piston engaging the stop surface of the housing prior to maximum compression of the springs, wherein the piston is prevented from cocking when the stop surface of the piston contacts the stop surface of the housing, the compression springs provided toward the one end of the housing, the brake disks provided toward the other end of the housing, and the piston disposed axially between the compression springs and the brake disks; a thrust bearing disposed adjacent the inner end of the output shaft in fluid communication with the hydraulic motor, said thrust bearing disposed between radially-extending and opposing bearing surfaces formed in the housing and in the output shaft, said thrust bearing at least partially axially supporting the inner end portion of said output shaft for rotation relative to the housing; said housing including a) a unitary, one-piece housing cover at the other end of the housing having a central opening for the output shaft, said housing cover having a cup-shape and receiving and at least partially enclosing the brake disks and the annular piston, and b) a unitary, one-piece housing body toward the one end of the housing having a series of axially-extending cylindrical cavities to receive the compression springs, the cup-shaped housing cover and housing body sealingly enclosing the brake disks, annular piston and compression springs therebetween.
  • 18. The hydraulic device as in claim 17, wherein the stop surface of the piston contacting the stop surface of the housing is at least along the inner diameter of the annular one surface of the piston.
  • 19. The hydraulic device as in claim 18, wherein the stop surface of the piston is also along at least the outer diameter of the one annular surface of the piston.
  • 20. The hydraulic device as in claim 17, wherein the cylindrical cavities for the compression springs open toward the other end of the housing, away from the motor end of the housing.
Parent Case Info

The present application claims the benefit of the filing date of U.S. Provisional Application Ser. No. 60/134,986; filed May 20, 1999.

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Number Name Date Kind
3071210 Wrigley et al. Jan 1963 A
3441110 Ruggen Apr 1969 A
3536230 Williams et al. Oct 1970 A
3616882 White et al. Nov 1971 A
3680666 Sommer Aug 1972 A
3688878 Barmasse Sep 1972 A
3946837 Houser Mar 1976 A
3960470 Kinder Jun 1976 A
4184573 Bricker et al. Jan 1980 A
4739865 Yater et al. Apr 1988 A
4930312 Metcalf Jun 1990 A
4981423 Bissonnette Jan 1991 A
5114324 Spindeldreher May 1992 A
5333705 Lemaire et al. Aug 1994 A
5390495 Lemaire Feb 1995 A
Foreign Referenced Citations (1)
Number Date Country
WO 8401800 Oct 1984 EP
Provisional Applications (1)
Number Date Country
60/134986 May 1999 US