1. Technical Field
The present invention pertains to hydraulic piston pump units, specifically to both single and dual piston pump units, having at least one pump housing wherein the pump housing(s) are of a size sufficient to include an internal volume portion sufficiently large to serve as an integral hydraulic fluid reservoir for the pump unit(s).
2. Description of the Prior Art
Hydrostatic transmissions have many and varied uses, including aiding in the propelling of vehicles, such as mowing machines, for example, and offer stepless control of the machines' speeds. A typical hydrostatic transmission system includes a pump unit having a variable displacement main pump connected, in closed hydraulic circuit, with a fixed displacement hydraulic motor. For most applications, the main pump is driven by a prime mover, such as an internal combustion engine or a rotatable electric motor, at a predetermined speed and in a specific direction. Changing the displacement of the main pump will change the output flow rate thereof which, in turn, controls the rotational speed of the motor. Main pump outflow can be reversed, thus reversing the direction of rotation of the hydraulic motor. In a vehicle, the hydraulic motor typically is connected, either directly or through suitable gearing, to the vehicle's drive wheels or tracks, etc.
The closed hydraulic circuit includes a first conduit connecting the main pump outlet with the hydraulic motor inlet, with a second conduit connecting the motor outlet with the main pump inlet. Either of these noted conduits may be the high pressure line depending upon the direction of pump displacement from its neutral position. A charge pump is added to the hydraulic circuit in order to charge the closed-circuit with hydraulic fluid through suitable check valves, thus making up for possible lost hydraulic fluid due to internal leakage. Additional valves can also be added to the closed-circuit in a manner well known in the art. For example, high pressure relief valves, sometimes referred to as shock valves, can be added to protect the hydrostatic transmission from being overloaded during its operation. Bypass valves can be used to allow hydraulic fluid to be routed from one side of the transmission to the other side, without significant resistance, and hot-oil shuttle valves can be used, to reduce the loop temperature of the closed circuit, by connecting the low pressure side of the closed loop to a drain, thus allowing replenishment with fresh, cooled, replacement hydraulic fluid.
Currently, most zero turn radius (ZTR) vehicles use dual hydrostatic transmissions. Each transmission is independent of the other and is used to drive a differing one of the vehicle's left and right side drive wheels or tracks. Each one of the dual transmissions includes a variable displacement over-center main pump with the required control valves, a fixed displacement hydraulic motor, together with the necessary fittings, hoses and the like. A single separate or remote reservoir and a charge pump inlet filter are shared by the dual transmissions.
In order to reduce the cost of the several pumps and minimize the vehicle installation work, it would be ideal if two pump units could be combined into a single pump unit, use a common integral fluid reservoir, and share the same charge pump.
The patent literature includes a large number of patents pertaining to dual pump constructions, including the following examples:
U.S. Pat. No. 6,682,312, to Ward, discloses a design of an inline tandem pump wherein two pumps are linked together using a pump interface or plate. Two pump shafts thereof are coupled near the middle of the unit by a pump shaft coupler or spline connection. A charge pump is added to the rear side of the second pump. In order to supply charge flow to the first pump, an additional external hose/tube is required to link the charge pump outlet and a port in the end cap of the first pump.
U.S. Pat. No. 6,705,840 B1, to Hauser et al., in one embodiment, discloses a design that combines two pumps into a single unit with face-to-face orientation of the pump rotating groups. Each pump includes a dedicated charge pump that is attached at a corresponding end of the unit to supply charge flow to its adjacent pump. A right angle “T” type gear mechanism, with a pair of bevel gears, is required to drive the unit in the middle of the unit.
U.S. Pat. No. 6,487,856 B1, to Ohashi et al., is similar to previously-noted U.S. Pat. No. 6,705,840 B1, to Hauser et al., but uses piston pumps with a yoke-type swash block supported by two radial bearings. The input shaft is at one end of the unit and a charge pump is located at the opposite end of the unit. Similar to previously-noted U.S. Pat. No. 6,682,312 B1, to Ward, it requires an additional external hose/tube to link the charge pump outlet and the end cap of the first pump.
U.S. Pat. No. 6,672,843 B1, to Holder et al. and U.S. Pat. No. 6,425,244 B1, to Ohashi et al., are similar in that both patents pertain to side-by-side piston pumps. None of the aforementioned dual pump units utilize integral reservoirs and filters
Accordingly, in order to overcome the deficiencies of the prior art devices, the present invention pertains to both single and dual variable displacement hydraulic piston pump units wherein the pump unit housings are of a size sufficient to include an internal volume portion that serves as an integral fluid reservoir for the pump units. In the dual piston pump units, the two pumps, are included in a single unit and the pump housings are operatively interconnected and serve as a single, integral reservoir for both pump units. The pump housings and central block are designed to hold large amounts of hydraulic fluid within the unit, thus functioning as an integral fluid reservoir. A replaceable cartridge type fluid filter is preferably fitted into the bottom of the pump unit and functions as the charge pump inlet filter to reduce possible contamination. Various versions of these piston pump units, in addition to the noted integral reservoir, include the noted filter, a vent plug, a drain port and its associated drain plug, central through shaft(s) and a cooling fan, all amenable to be of compact constructions that can be produced at low manufacturing cost.
Specifically, in terms of structure, this invention pertains to a variable displacement hydraulic piston pump unit comprising in combination (a) one of an over-center axial piston main pump, a bent axis piston main pump and a radial piston main pump and (b) the main pump being rotatably journalled within a pump unit housing, the housing being of a size sufficient to include an internal volume portion that serves as an integral fluid reservoir for the pump unit.
In one version, the pump unit housing further includes an air venting device.
In another version, the fluid reservoir includes a case drain port.
A further version includes a block portion operatively interconnected with and having one end thereof physically adjoining one end of the pump unit housing. The block portion further includes a pair of reversible hydraulic fluid inlet and outlet ports, an air venting device, and a case drain port, as well as an air venting device. In this version, the block portion also includes an internal recess portion and a hydraulic fluid filter, with the filter being located within the center block internal recess portion.
Another version further includes an axial center through shaft. The through shaft extends axially through the main pump housing, the main pump, and the block portion. The through shaft includes an input portion, extending from another end of the pump unit housing remote from the block portion. The through shaft further includes another portion, extending from another end of the block portion remote from the pump housing, with the through shaft driving the main pump. This version further includes a charge pump. The charge pump has one end thereof adjoining the another end of the block portion. The charge pump is operatively interconnected with the block portion and driven by the another portion of the through shaft. Further included is a cooling fan. The cooling fan is axially spaced from the another end of the charge pump, remote from the block portion, and is driven by the another portion of the through shaft.
In a variation of the above version, the piston pump unit is in combination with a prime mover. The prime mover is operatively connected with the input portion of the through shaft for driving the through shaft and consequently the main pump. The pump unit, in combination with the prime mover, comprises a portable hydraulic power-producing unit.
A differing version includes a hydraulic fluid filter in operative combination with the block portion, with the hydraulic fluid filter being of the spin-on cartridge type.
Another embodiment of this invention pertains to a dual variable displacement hydraulic piston pump unit comprising in combination; (a) a first pump unit including a variable displacement axial piston main pump rotatably journalled within a first pump unit housing, the first main pump adjoining; (b) a second pump unit including a variable displacement axial piston pump rotatably journalled within a second pump unit housing; and (c) the first and second pump unit housings being operatively interconnected and of a size having an internal volume portion sufficient to serve as an integral hydraulic fluid reservoir for the first and second pump units. At least one of the pump unit housings includes an air venting device and the fluid reservoir includes a case drain port.
A further version includes a center block portion operatively interconnected, on each opposed axial end, with an adjoining first end of each of the first and second pump unit housings. The center block portion includes a pair of independent reversible hydraulic fluid inlet and outlet ports for each of the first and second pump units. At least one of the pump unit housings includes an air venting device and the fluid reservoir includes a case drain port.
In another version, at least one of the pump unit housings includes an air venting device and the center block portion includes an internal recess portion. A hydraulic fluid filter is located within the center block internal recess portion.
In a differing version, the first and second pump units further include a respective first and second axial center through shaft. The first and second through shafts extend axially through their respective main pump housing, main pump, and block portion. One of the first and second through shafts includes an input portion, extending from a first another side of its respective pump unit housing remote from the center block portion, with the first and second through shafts driving their respective main pumps. In a variation thereof, each of the first and second axial center through shafts further includes an inner end portion. The inner end portions extend into and operatively interconnect with each other within the center block portion. This version further includes a charge pump. The charge pump has one end adjoining the second another side of the respective pump housing. The charge pump is driven by the another portion of one of the first and second through shafts. This version additionally includes a cooling fan. The cooling fan is axially spaced from the another end of the charge pump. The cooling fan is driven by the another portion of one of the first and second through shafts.
In one version of this dual piston pump unit, the first and second pump units are arranged in an inline or tandem configuration, wherein the inline configuration is in a back-to-back arrangement.
In another version, the first and second pumps units are arranged in an inline back-to-back configuration with the center block portion being interposed therebetween.
In yet another version, the first and second pump units are arranged in a side-by-side configuration.
In a differing version, the first and second pump units are angularly offset relative to each other. In a variation thereof, the angular offset occurs in at least one plane.
In a further embodiment of this invention, in a vehicle, including a right side wheel, driven by a right side hydraulic motor, and a left side wheel, driven by a left side hydraulic motor, any one of the previously defined dual piston pump units is in combination with a prime mover. The prime mover is operatively connected with the input portion of one of the first and second through shafts for driving the first and second through shafts for consequently driving the first and second main pumps. The first pump unit is operatively connected with one of the right and left side hydraulic motors and, the second pump unit is operatively interconnected with the other of the right and left side hydraulic motors, thereby permitting independent propulsion of the right and left side wheels.
Another version of the previously defined dual piston pump units further includes a hydraulic fluid filter in operative combination with the center block portion with this fluid filter being of the spin-on cartridge type.
One type of vehicle wherein the previously defined dual piston pump units find an application are zero turn radius mowing machines.
The previously-described advantages and features, as well as other advantages and features, will become more readily apparent from the detailed description of the preferred embodiments that follow.
Referring now to the several drawings,
The hydraulic circuit schematic of
As best seen in
Turning now to
Continuing on,
For the purpose of illustration, the hydraulic circuit schematic of
Turning finally to
It should be understood that while dual pump unit 80 is illustrated as an inline or tandem arrangement in
It should also be clear, with particular reference to
It is deemed that one of ordinary skill in the art will readily recognize that the several embodiments of the present invention fill remaining needs in this art and will be able to affect various changes, substitutions or equivalents and various other aspects of the invention as described herein. Thus, it is intended that the protection granted hereon be limited only by the scope of the appended claims and their equivalents.
The present application claims the benefit of the filing date of U.S. Provisional Application Ser. No. 60/619,679, filed on Oct. 18, 2004, the disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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60619679 | Oct 2004 | US |