The present invention relates to a hydraulic power brake system according to the preamble of claim 1.
Heavy vehicles that are used in construction, agriculture, and forestry, and special vehicles must include brake systems that have a high level of operational reliability despite low operating forces, especially for use on difficult terrain. In vehicles of this type, power brake systems are used in which the braking force is not applied directly by the driver, but rather directly via a hydraulic accumulator or the like. Hydraulic power brake systems and pneumatic power brake systems are basically known, although hydraulic systems are often preferred since it is very easy to supply energy via hydraulic systems that are already present on the vehicle, and since hydraulic components, in particular the wheel brake cylinder, require less space than pneumatic components, they allow highly precise applications to be carried out due to the low hysteresis involved, and they ensure short response times even at low temperatures.
Hydraulic power brake systems of this type are described in data sheet RD 66 226/06.00 from Mannesmann Rexroth AG. According to that data sheet, in a 2-circuit power brake system, a pressure medium connection between the wheel brake cylinders of the particular brake circuit and one hydraulic accumulator in each case is controlled open via a power brake system valve that is actuated using a brake pedal. The hydraulic accumulator is charged via an accumulator charge valve by a pump that supplies the brake system with pressure medium with priority over the other loads as soon as the accumulator pressure reaches a lower limit value. When the power brake system is actuated, the pressure in the wheel brake cylinders is regulated in proportion to the actuating force of the pedal. In the case of fast-moving vehicles in particular, the aim is to provide the power brake systems with antilock brake system functionality (ABS functionality). Since the wheel brake cylinders of hydraulic power brake systems of this type have a very large intake volume, ABS systems from the automotive industry may not be used since their valves are designed for the smaller intake volumes of automotive brakes. Although ABS solutions for pneumatic power brake systems are known, they require a great deal of installation space due to the low energy density of compressed air, and they have the disadvantages described above. Hydraulic solutions are therefore preferred.
In post-published DE 10 2006 024 183, a valve system is described, in which the fast-switching ABS valves are used to precontrol one 2/2 directional control valve each. By combining two 2/2 directional control valves of this type with two fast-switching ABS pilot valves, it is possible to design a quasi continuously adjustable 3/2 directional control valve, using which it is possible to control the pressure medium volumetric flows required for ABS functionality, in order to actuate a wheel brake cylinder. The disadvantage of this solution is that it is highly complex in terms of the device itself and the control engineering since two of the aforementioned 2/2 directional control valves, including a total of four ABS pilot valves, must be assigned to every wheel brake cylinder.
In contrast, the object of the present invention is to create a hydraulic power brake system that includes ABS functionality and has a simple design.
According to the present invention, the hydraulic power brake system includes a manually actuated brake valve, via which it is possible to control open a pressure medium connection between a brake line, which has a pressure medium connection to a wheel brake cylinder, and a hydraulic accumulator or a tank. According to the present invention, a pilot-controlled, continuously adjustable directional control valve is located in the pressure medium flow path between the wheel brake cylinder and the brake valve, and includes a brake port, a tank port, and a pressure port that is connected to an output port of the brake valve. This directional control valve is preloaded via a spring into a home position, and is acted upon, in one direction, by a control pressure that acts on one control surface, and, in the other direction, is acted upon by a pressure in the brake line that acts on another control surface. The control pressure may be changed by controlling open pilot valve elements using an ABS control unit. That is, according to this solution, the brake pressure is controlled during ABS regulation via a 3-way directional control valve that is controlled open via two simply designed pilot valve elements, thereby resulting in a design of the power brake system that is more compact and cost favorable than the post-published solution described initially.
In a preferred embodiment of the present invention, a control chamber of the directional control valve may be acted upon with pressure via a first pilot valve, and may be connected to the tank via a second pilot valve.
According to the present invention, it is preferrable for the latter pilot valve to be a fast-switching 2/2 directional control valve. It is preferably designed to be normally closed.
In an embodiment having a particularly simple design, the first pilot valve may be designed as a nozzle. As an alternative, a fast-switching 2/2 directional control valve of the type used in automotive applications may also be used.
This pilot valve is preferably designed to be normally open.
The continuously adjustable directional control valve may be normally open or normally closed relative to the pressure port.
A pressure compensation valve may be installed in every circuit to compensate for any pressure differences that may exist at the wheel brake cylinders of an axle. A throttle may be assigned to this pressure compensation valve in each brake line.
The design of the power brake system having ABS functionality is particularly simple when a conventional ABS control unit for small volumetric flows is used for activation. This ABS control unit may be adapted, by making relatively few changes, to the requirements of power brake systems that are typically operated, e.g., using hydraulic oil instead of the usual brake fluid.
The continuously adjustable 3-way directional control valve includes a valve spool that is preloaded into its home position via the aforementioned spring, and which includes a control groove, each of the annular end faces of which forms a control edge. Via these control edges, the opening cross-section between the pressure port and the brake port is determined, as is the opening cross-section between the brake port and the tank port. The pressure at the brake port acts via a signalling channel on a spool control surface, while the aforementioned control pressure acts on the other spool control surface.
According to a solution that is very compact and has a simple design, the signalling channel extends through the spool.
The spring is located in a rearward control chamber, in which the control pressure also acts.
According to a preferred design of this directional control valve, the control edges of the valve spool are designed such that, in an intermediate region between the working positions of the directional control valve, the opening cross-sections between pressure port and brake port and tank port and brake port are blocked, thereby ensuring that the switchover may take place in a more steady manner.
It is particularly advantageous when the brake valve according to claims 15 and 16 may also be automatically actuated independently of a manual actuation of the brake pedal. It is then possible to build up brake pressure in critical driving states, independently of the driver's intervention, e.g., for electronic stability control for protection against skidding, or for traction control.
Other advantageous developments of the present invention are the subject matter of further dependent claims.
Preferred embodiments are explained below in greater detail with reference to the schematic drawings.
The basic design of brake valve 4, which is actuated via brake pedal 2, and accumulator charge valve 10, and the connection to hydraulic accumulators 6, 8 are extensively described in aforementioned data sheet RD 66 226/06.00, and therefore only the elements that are essential to the understanding of the present invention will be described here; as for the rest, reference is made to the disclosure in this data sheet.
Accumulator charge valve 10 is designed to hold a pressure level in the accumulator circuit within certain limit values, and it includes a pressure scale 34, an adjustable pressure-adjusting element 36, and a non-return valve 38. During the charging procedure of hydraulic accumulators 6, 8, pump 12 pumps pressure medium into an accumulator supply line 40 which is connected to the inlet of inverse directional control valve 42. Its two outputs are connected via accumulator lines 44, 46 to accumulator ports S1 and S2 of brake valve 4. Hydraulic accumulators 6, 8 are connected to supply lines 44 and 46, respectively. Pressure scale 34 throttles the pump delivery flow until the pressure in the accumulator circuit overcomes the spring force of pressure-adjusting element 36. When this default pressure is reached, a pressure medium connection to a load port is controlled open via the pressure scale, thereby making it possible to supply a secondary load, which is indicated in
Brake valve 4 is a standard valve, e.g., of the type described in aforementioned data sheet RD 66 226/06.00, or in data sheet RD 66 146/10.03 from Bosch Rexroth AG. A power brake valve of this type includes aforementioned accumulator ports S1, S2, a tank port T, and brake ports BR1 and BR2 which are assigned to each brake circuit.
When brake pedal 2 is actuated, then, via brake valve 4, a pressure medium connection between accumulator ports S1, S2 and assigned output port BR1, BR2 is controlled open, thereby enabling brake pressure to build up in brake pressure lines 50, 52 which are connected to output ports BR1, BR2. Brake pressure lines 50, 52 each branch off into two supply lines 54, 56 and 58, 60, each of which is connected to a pressure port P of particular relay valve 16, 18, 20, 22, the design of which is described in greater detail below. Each relay valve 16, 18, 20, 22 includes a brake port A which is connected via one brake line 62, 64, 66 or 68 to one assigned wheel brake cylinder 26, 28, 30, 32. Each relay valve 16, 18, 20, 22 also includes a tank port, which is connected to tank 70, and a control port G, which is connected via one control line 72, 74, 76, 78 to ABS control unit 14.
ABS control unit 14 is a modified product from the automotive field. In that field, the brake systems are operated using brake fluid, while utility vehicles typically use the same pressure medium as do working hydraulics. It must be noted that the elastomers that are typically used to seal conventional ABS control devices are not suitable for use with hydraulic oil.
The basic design of an ABS control unit 14 of this type has been known for some time from the technical literature. Reference is made, for instance, to the technical book “Fachkunde Kraftfahrzeugtechnik” (Automotive Technology); Europa Lehrmittel; 25th edition 1994; page 460ff. ABS control units 14 of this type typically include an electronic control unit, via which fast-switching ABS valves assigned to each wheel are activated. In these known solutions, a return pump is provided, via which brake fluid is pumped into a line section between a main brake cylinder and the ABS valves during ABS regulation in automotive applications. In one modification of ABS control unit 14, this return pump is eliminated, and the seals are optimized for use with hydraulic oil. Furthermore, ABS control unit 14 does not include separate, integrated pressure medium accumulators. As shown in the illustration in
The basic design of relay valve 16 is explained as an example with reference to
Furthermore, a pilot valve 90 is connected to control line 72, is normally closed, and, by supplying current to a solenoid 92, may be brought into an opened position in which an inlet port P, which is connected to control line 72, is connected to a tank control line 94 that is connected to an output port A; tank control line 94 empties into tank 70. In the home position of relay valve 16 that is shown, with pilot valve 86 open and tank control line 94 blocked, the two control surfaces of relay valve 16 are acted upon by the same pressure, and so, assuming that the two control surfaces are the same size, the valve spool of relay valve 16 is pressure-compensated. It is then preloaded via the force of spring 80 into its home position a. When valves 86, 90 are switched over, the pressure medium connection between control line 72 and control channel 84 is blocked, and a pressure medium connection to tank 70 is controlled open, thereby relieving the control pressure in control line 72 toward the tank; accordingly, the valve spool of relay valve 16 is displaced via the pressure in signalling channel 82 in the direction of its position labelled b; in an intermediate position c, the pressure medium connections between ports A, P, T are initially blocked via the control edges. In the positions labelled b, output port A is connected to tank port T, thereby making it possible for the brake pressure to build in brake line 62 which is connected thereto. Via fast-switching valves 86, 90, which are designed to be sufficiently large for the low control oil volumetric flows that occur, relay valve 16, which is designed to accommodate a large volumetric flow of pressure medium, may therefore be switched over to build brake pressure or to decrease brake pressure; the desired brake pressure is regulated by activating valves 86, 90 in a suitable manner. For example, the two pilot valves are activated briefly and in alternation, and a control pressure that is normalized for the pressure in control channel 84 and that results from the ratio of activation times is introduced into control line 72.
Instead of actuating valves 86, 90 via solenoids 88, 92, it is also possible to use other suitable actuators, e.g., piezoelectric actuators.
In an embodiment of the present invention having a particularly simple design, connecting pilot element 86 may also be formed by a nozzle which, in order to lower the brake pressure, may be used to reduce the pressure in control line 72 by opening pilot valve 98 in a pulsed manner, or to relieve the brake pressure entirely by opening pilot valve 98 for a sustained period of time.
The specific design of relay valve 16, which is normally open, will now be explained with reference to
Relay valve 16 includes a valve housing 96 in which ports P, T, and A, and control port G are formed. A valve spool 100 extends in a valve bore 98 of valve housing 96, and includes a control groove which is located approximately in the center, on the annular end faces of which control grooves 102, 104 are formed; control grooves 102, 104 determine the opening cross-sections between ports P, A and A, T in the control region before a fluid path is opened in the valve.
Output port A empties into an output channel 106, input port P empties into a pressure channel 108, and tank port T empties into a tank port 110; chamfers 112 are formed in the transition region to valve bore 98, only one of which is labeled with a reference numeral in
In the region of screw plug 125, valve bore 98 expands toward a control chamber 126 into which the—left as shown in FIG. 3—section of valve spool 100 extends. The pressure that is present at output port A acts on control chamber 126 via signalling channel 82. In the embodiment shown, signalling channel 82 is formed by a signalling bore 128 that extends in the axial direction, and that leads via one or more radial bores into outer surface of valve spool 100, thereby making it possible to tap the pressure at output port A via signalling channel 82. This pressure therefore acts on the left—as shown in FIG. 3—end face of valve spool 100 which has the same diameter as the right end section of the valve spool, which extends into spring chamber 124. Control port G is connected to aforementioned control line 72. Accordingly, in the home position of pilot valves 86, 90, which is shown in
By switching pilot valves 86, 90, the pressure in spring chamber 124 is reduced partially or entirely, and so valve spool 100 is displaced, by a brake pressure in brake line 62 that is present in signalling channel 82 and, therefore, in control chamber 126, to the right (
In the solution described above, relay valves 16, 18, 20, 22 are normally open. In the embodiment described with reference to
In this variant, it is possible, in particular when braking is initiated, for slightly different pressures to form in brake lines 62, 64 and 66, 68 of each brake circuit during “normal” braking without ABS. In order to prevent pressure differentials of this type from forming in brake lines 62, 64 and 66, 68, a compensation valve 132, 134 is installed between each of the particular brake lines, as shown in
Compared to the system shown in
In the power brake system, brake pressure may be built up without the vehicle driver actuating brake pedal 2. Electronic stability control and traction control may be realized. If the system detects the presence of a critical driving situation, e.g., the possibility that the vehicle will skid or the wheels will slip, pressure control valve 152 is activated by control unit 154 and builds a pilot control pressure at its control output and the associated pilot control port of the brake valve. The brake valve is hydraulically actuated, and brake pressure is available to brake a specific individual wheel with the aid of the relay valve and its pilot valves which are assigned to this wheel. Since the brake pressure that is active at this wheel may be modulated via the pilot valves, it is possible to use, instead of the proportionally adjustable pressure control valve, a pressure control valve that may be switched to a fixed value. It is even possible to use a directional control valve if auxiliary pump 150 is a variable-displacement pump that is adjusted to the certain pressure value, or if the pump pressure of the auxiliary pump, which is designed as a fixed-delivery pump, is limited to the certain pressure via a pressure-limiting valve. This pressure may be, e.g., 30 bar, which results in a brake pressure of 100 bar at outputs BR1 and BR2 of brake valve 4.
Since critical driving states, in which stability control or traction control is required, occur very rarely since nearly all vehicle drivers drive defensively, an electric motor that drives auxiliary pump 150 is advantageously switched on only when a critical driving state is detected by the electronic control device, to avoid wasting energy.
The present invention discloses a hydraulic power brake system that includes a manually actuated brake valve, via which it is possible to control open a pressure medium connection between a brake line and an accumulator circuit or a tank. A pilot-controlled, continuously adjustable directional control valve, which may be activated using two pilot valves, is located in the pressure medium flow path between the wheel brake cylinder.
Reference Numerals:
1 Power brake system
2 Brake pedal
4 Brake valve
6 Hydraulic accumulator
8 Hydraulic accumulator
10 Accumulator charge valve
12 Pump
14 ABS control unit
16 Relay valve
18 Relay valve
20 Relay valve
22 Relay valve
26 Wheel brake cylinder
28 Wheel brake cylinder
30 Wheel brake cylinder
32 Wheel brake cylinder
34 Pressure compensator
36 Pressure-adjusting element
38 Non-return valve
40 Accumulator supply line
42 Inverse directional-control valve
44 Accumulator line
46 Accumulator line
48 Secondary loads
50 Brake pressure line
52 Brake pressure line
54 Supply line
56 Supply line
58 Supply line
60 Supply line
62 Brake line
64 Brake line
66 Brake line
68 Brake line
70 Tank
72 Control line
74 Control line
76 Control line
78 Control line
80 Spring
82 Signalling channel
84 Control channel
86 Pilot valve
88 Solenoid
90 Pilot valve
92 Solenoid
94 Tank control line
96 Valve housing
98 Valve bore
100 Valve spool
102 Control groove
104 Control groove
106 Output channel
108 Pressure channel
110 Tank channel
112 Chamfer
114 Connecting piece
116 Bleed screw
118 Bushing
120 Annular end face
122 Axial bore
124 Spring chamber
125 Screw plug
126 Control chamber
128 Signalling bore
132 Compensating valve
134 Compensating valve
136 Connecting line
138 Connecting line
140 Throttle
142 Throttle
144 Throttle
146 Throttle
150 Auxiliary pump
152 Pressure-relief valve
154 Control unit
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/DE08/01621 | 9/30/2008 | WO | 00 | 3/15/2010 |