The invention relates to a hydraulic press of the type used in different industrial sectors for manipulation tasks of pieces.
In the prior art, the hydraulic press is known, which is a basic tool widely used in different industrial sectors for works or manipulation tasks of pieces by means of the application of pressing forces or loads. These manipulation tasks include operations for bending or straightening pieces, introducing or removing a piece with respect to another, joining or separating pieces and introducing or removing bracket bearings.
Essentially, a hydraulic press has a closed hydraulic circuit in which a hydraulic fluid, commonly a type of oil suitable for this use is displaced by way of the different components of the hydraulic circuit. An energy generating device, usually a hydraulic pump, exerts a pressure on the hydraulic fluid. The energy contained in the hydraulic fluid is provided to a hydraulic actuator or cylinder, which is provided with an interior piston. The piston exerts the force necessary for the operation to be carried out on the piece to be manipulated, this pressing force or load being of a large value. The high working forces involved means that the operation of the hydraulic press for manipulation tasks of pieces is not exempt from various safety problems. The operation of the hydraulic press also involves risks for the operator related to the fact that the pieces involved have a certain mass and are subject to said high forces. Thus, prior to proceeding with the operation of the hydraulic press, it is essential that certain precautionary measures are always taken such as securing the perimeter of the working space in which the hydraulic press is located and the use of protection glasses or a safety suit.
Moreover, the hydraulic presses are usually provided with a working console or table provided with some static element or seat on which the piece to be manipulated is placed and fixed. Prior to the placement and fixing of the piece, the working table of the hydraulic press must be positioned at a suitable working height.
In the known hydraulic presses, in which the working table is regulatable to different heights, the placement of the working table at the desired height is usually carried out with aid of a winch. The winch is a known mechanism which comprises a rotatable roller and a cable wound around the roller at one of the ends thereof. The other end of the cable is connected to the working table such that the working table is pulled by the cable during an ascent or descent operation. The winch can be actuated manually by means of, for example a crank, in order to cause the ascent or the descent of the working table to the suitable working height. Once positioned at the desired height, the working table is fixed to the metallic structure of the hydraulic press. In the hydraulic floor presses, said structure or chassis generally has two lower supports, two vertical lateral columns and an upper bridge in which the hydraulic cylinder is housed. The working table is supported on two support axes or elements previously placed in two holes of the lateral columns of the structure at the working height selected. The two axes must always be placed at a level in a suitable position according to the operation to be effected and the operator of the hydraulic press must ensure that the working table rests firmly on the same.
Definitively, the working tables and the hydraulic presses in general are very heavy elements which must be operated with great precaution. In this sense, the adjustment of the height of the working table by means of winches constitutes an inconvenient and slow system. Although hydraulic presses are also known, which do not have winches, the operator of these types of presses must always require the help of other individuals to place the working table in the position thereof each time the working height has to be modified.
Thus, the object of the invention is to facilitate the work of the operators who use the hydraulic press so that said work can be carried out in a more secure manner and with greater convenience. Moreover, the object of the invention is to facilitate the manipulation of the working table to achieve the mentioned object.
In addition, in hydraulic presses, the hydraulic pump is usually specifically designed for the actuation of the hydraulic cylinder. Moreover, the actuation of the hydraulic pump can be of different types, the use of manual, pneumatic or electric actuation pumps being very frequent according to the working velocity required.
In hydraulic presses equipped with hydraulic pumps with pneumatic or manual actuation, the mechanical power is commonly transmitted to the pump by means of the actuation of manual control levers. In order to avoid unsuitable manual actuations or other undesired circumstances, a safety valve placed at the discharge of the hydraulic pump allows the hydraulic fluid to return to the tank in the case that the safety conditions necessary for the operation of the hydraulic pump are not present, for example due to excessive pressure in the hydraulic circuit.
The functioning of a manual hydraulic press usually begins when the operator actuates a manual control lever. Said actuation causes the hydraulic pump to intake the hydraulic fluid from the tank and discharges it to the hydraulic cylinder. Upon being pressed by the hydraulic fluid, the hydraulic cylinder advances in the direction of the piece to be manipulated and exerts a compressive working force on said piece. With the compression or manipulation work finished, a discharge of the hydraulic circuit is necessary to cause the backward movement of the hydraulic cylinder. This discharge operation is very commonly implemented by means of a discharge valve actuated by means of a manual flywheel or a manual lever. The actuation of the discharge valve allows the return of the hydraulic fluid towards the tank, thereby causing the backward movement of the hydraulic cylinder which is ready for a new manipulation task.
Moreover, the object of the invention is the design of an alternative hydraulic press to the existing ones, the operation of which is simpler and more convenient for the operator of the hydraulic press in comparison to the existing hydraulic presses. Additionally, at least one embodiment must be applicable to hydraulic presses in which the actuation of the hydraulic pump of the hydraulic circuit is of the manual or pneumatic type.
The hydraulic press, which the invention presents, comprises a structure which comprises at least one support for supporting the hydraulic press on the floor, a working table intended for housing a set of pieces from which at least one piece is separated or removed by means of a compressive force exerted by the hydraulic press, a collection area positioned below the working table for receiving the piece separated or removed from the set and a damper connected between the working table and the structure, wherein the damper is capable of being expanded to cause the ascent of the working table with respect to the structure and is capable of being compressed to allow the retained descent of the working table with respect to the structure.
In one preferred embodiment, the hydraulic press also comprises a tank for storing a hydraulic fluid, a hydraulic pump for causing the advance of a hydraulic cylinder towards a working area, and a discharge pedal for causing the backward movement of the hydraulic cylinder, wherein the discharge pedal is situated in a lower area of the structure, wherein said lower area is delimited by the supports and is accessible by the foot of an operator who is standing in front of the hydraulic press.
Therefore, the object of the invention is a hydraulic press, which, like conventional hydraulic presses used for manipulation tasks of pieces, comprises a working table intended to house a set of pieces from which at least one piece is separated or removed by means of a compressive force exerted by the hydraulic press. The hydraulic press according to the invention also has the particularity of comprising a collection area positioned below the working table, said collection area being capable of receiving the piece separated or removed from the set.
In this way, the piece separated or removed by means of the compressive force exerted by the hydraulic press is retained in the collection area, thereby avoiding the falling thereof to the floor. This characteristic allows the operator to carry out the separation or removal operation in a secure manner since the risk of the removed piece being able to impact his foot is minimized when it exits projected towards the floor. Once the separation or removal task has finished, the separated or removed piece can be subsequently withdrawn from the collection area of the hydraulic press in a more convenient manner for the operator, who does not have to bend in order to collect the separated or removed piece from the floor.
Another advantage derived from the fact that the separated or removed piece is retained in the collection area is that it avoid the piece, upon falling from the height of the working table to the floor, suffering undesired collisions and consequently damage.
Additionally, the hydraulic press according to the invention facilitates the tasks of cleaning and maintaining the hydraulic press since the collection area also retains part of the dirt which is generated in the tasks of separation or removal.
In another preferred embodiment of the hydraulic press, the working table comprises at least one connection element which allows the mounting of the collection area on the working table itself. This characteristic which allows the collection area to be incorporated in the working table is especially advantageous in hydraulic presses equipped with a working table regulatable in height: in these types of hydraulic presses, when the collection area is incorporated in the working table regulatable in height, both components, working table and collection area, are displaced together: in this way, the need to adapt or position the collection area again each time the height of the working table is modified is avoided.
Preferably, the collection area is implemented in an element separable from the hydraulic press. Preferably, the separable element is a tray.
Preferably, the collection area comprises at least one housing which allows accessories or tools to be housed.
Preferably, the working table comprises at least one connection element which allows the mounting of the collection area, wherein said collection area is implemented in a tray separable from the hydraulic press, and wherein the collection area also comprises at least one housing which allows accessories or tools to be housed.
Moreover, a hydraulic press is the object of the invention, for use in mechanical workshops for manipulation tasks of pieces, which comprises a structure and a working table intended to house at least one piece intended to be manipulated by means of the application of a compressive force exerted by the hydraulic press wherein the working table has a position regulatable in height with respect to the structure. The hydraulic press according to the invention has the particularity of comprising at least one damper connected between the working table and the structure, wherein the damper is capable of being expanded to cause the ascent of the working table with respect to the structure and is capable of being compressed to allow the retained descent of the working table with respect to the structure.
In this way, the regulation of the height of the working table can be implemented in a very convenient manner for the operator, owing to the fact that the damper allows the ascent and descent of the working table to be controlled with minimum effort on the part of the operator. The damper also has the advantage of being capable of supporting the weight of the working table. This additional advantage coupled with the capacity to retain the descent of the working table means that the manipulation of the working table for the regulation of the height thereof can be carried out in a secure manner for the operator of the hydraulic press.
Additionally, the incorporation of the damper makes it possible for the lifting movement of the working table to be balanced and moreover, the retention in the descent contributes to the fact that the working table descends at a controlled speed. Owing to these technical characteristics, the hydraulic press according to the invention has another important advantage over the hydraulic presses in which certain undesired inclinations and decompensations are frequently produced upon positioning the working table by means of conventional height regulation systems based on manual manipulation or winches; these inclinations and decompensations are significantly minimized in the hydraulic press according to the invention, owing to the fact that the damper provides balanced ascent and descent movements.
Preferably, the structure comprises two opposed sides, the working table extending from one side to the other such that opposed sides of the working table are aligned with the opposed sides of the structure and wherein the hydraulic press comprises a damper on each side of the structure, connected between the side of the structure and the side aligned with the working table.
Preferably, the damper is a gas cylinder provided with a body from which a longitudinally displaceable rod projects, wherein the body is connected to the working table while the rod is connected to the structure.
Preferably, the hydraulic press comprises at least one fixing element for fixing the working table to the structure.
Preferably, the damper is a damper with a lock.
Preferably, the structure comprises a fore frontal face and a rear frontal face between which a space is delimited within which the working table is placed at a regulatable height.
Preferably, the working table comprises a fore frontal plate; a rear frontal plate and at least one transversal lateral upper plate arranged between the fore frontal plate and the rear frontal plate, wherein the damper is connected to said transversal lateral upper plate. Preferably, the structure comprises at least one transversal lateral lower plate for connecting the damper, such that the damper is connected between the transversal lateral upper plate of the working table and the transversal lateral lower plate of the structure, wherein said transversal lateral lower plate can be placed in a variable position of the structure. Preferably, the transversal lateral upper plate and the transversal lateral lower plate are parallel.
Moreover, the object of the invention is a hydraulic press, intended to be used in mechanical workshops for general work of manipulating pieces, which comprises a chassis or structure which, in turn, comprises at least one support for supporting the hydraulic press on the floor, and which also comprises a hydraulic cylinder and a hydraulic pump connected by means of a closed hydraulic circuit. The hydraulic cylinder, like in other known hydraulic presses, is capable of effecting an advance movement in a direction P towards a working area and, once positioned in said working area, is capable of exerting a compressive force intended to effect manipulation work on a piece placed in the working area. The hydraulic pump causes the actuation of the hydraulic cylinder and the advance thereof in the direction P. The hydraulic press according to the invention is characterized in that it comprises a discharge pedal to cause a backward movement of the hydraulic cylinder in a direction contrary to the direction P and in that said discharge pedal is situated in a lower area of the structure, said lower area being delimited by the supports. Additionally, the lower area of the structure of the hydraulic press according to the invention has the particularity of being accessible by the foot of an operator who is standing in front of the hydraulic press.
Thanks to the incorporation of the discharge pedal, the operator of the hydraulic press can carry out the discharge operation of the hydraulic circuit in a very convenient manner by simply actuating the discharge pedal with his foot. The operational convenience of the hydraulic press according to the invention is increased by the fact that by actuating the discharge pedal with his foot the operator has his hands free while carrying out the discharge operation. Additionally, the location of the discharge pedal in the lower area of the structure, easily accessible by the foot of the operator, is optimal for greater ease and convenience for actuating the pedal.
Preferably, the tank is situated in the lower area of the structure and the discharge pedal is situated in a location adjacent to the tank (30).
Preferably, the hydraulic pump is situated in the lower area of the structure of the hydraulic press. This characteristic contributes to simplifying the design of the hydraulic press as well as facilitating the mounting of the same since it allows supports and other additional elements for connecting the hydraulic pump to be dispensed with which are required in hydraulic presses where the hydraulic pump is placed in an intermediate area of the structure or in the upper area of the structure. This reduction of components also involves a reduction of the cost for maintenance of the hydraulic press.
Optionally, the hydraulic press comprises different pedals for the actuation of the hydraulic pump, said pedals being situated in the lower area of the structure. The presence of said pedals allows manual levers for the operation of the hydraulic press, for the actuation both of the discharge and of the pumping, to be completely dispensed with, with the result that the operator can have his hands free at all times to carry out other operations, this advantage assuming not only greater convenience but also greater security and speed in the operation of the hydraulic press.
The hydraulic press thus preferably comprises a working pedal for actuating the hydraulic pump, wherein said working pedal is situated in the lower area of the structure. Furthermore, according to the previous embodiment, the hydraulic pump is preferably situated in the lower area of the structure, wherein the discharge pedal is situated in the left part of the lower area, separated from the hydraulic pump, while the working pedal is situated in the right part of the lower area in a location adjacent to the hydraulic pump.
Alternatively, the hydraulic press can comprise an inching pedal for actuating the hydraulic pump causing the partial advance of the hydraulic cylinder towards the working area, wherein said inching pedal is situated in the lower area of the structure. In addition to the previous alternative embodiment, the hydraulic pump can be situated in the lower area of the structure, and the discharge pedal in the left part of the lower area, separated from the hydraulic pump, while both the inching pedal and the working pedal are situated in the right part of the lower area in locations adjacent to the hydraulic pump.
In embodiments of the invention in which the hydraulic press is equipped with pedals for actuating the hydraulic pump and in addition the hydraulic pump is also situated in the lower area of the structure, the connection between the actuation pedals and the hydraulic pump may be simple and direct due to the proximity thereof since it is located in the lower area of the structure. In this way, it is possible to dispense with connection elements of certain length, for example rods, necessary for transmitting the pressure exerted by the operator on the actuation pedals to the hydraulic pump, as occurs with conventional hydraulic presses in which the hydraulic pump is placed in an intermediate or upper area of the structure at a great distance from the actuation pedals.
The details of the invention are observed in the figures which are enclosed, these are not intended to be limitative to the scope of the invention:
The hydraulic press (1) according to the invention has the particularity of incorporating a collection area (6) positioned below the working table (2), wherein said collection area (6) is capable of receiving the piece separated or removed from the set of pieces manipulated by the hydraulic press (1). In this way, the piece separated or removed is retained in the collection area (6), avoiding said piece falling to the floor causing possible injury to the operator or the piece suffering damage upon colliding with the floor. The location of the collection area (6) in a position lower than the working table (2) allows the separated piece to be collected, utilizing the force of gravity, providing the operator with a greater degree of freedom and convenience for carrying out other manual operations.
Preferably, the working table (2) of the hydraulic press (1) comprises at least one connection element which allows the mounting of the collection area (6). Said connection element makes possible the placement of the collection area (6) in a lower location very close to the working table (2), thereby optimizing the collection of the separated piece. This characteristic is also especially advantageous in hydraulic presses equipped with a working table regulatable in height, like the one shown in
In order to facilitate the mounting and maintenance tasks of the hydraulic press (1), the collection area (6) is preferably implemented in an element separable from the hydraulic press (1), as in the embodiment shown in
Optionally, the collection area (6) comprises at least one housing (8a, 8b) via which it is possible to house, deposit or store different accessories of the hydraulic press (1) or tools, these housings (8a, 8b) being very useful for the operator of the hydraulic press (1) since a space is commonly required so that said accessories are easily accessible. The housings (8a, 8b) can adopt different forms to be adapted to different accessories.
The form of the collection are (6) of the hydraulic press (1) according to the invention is not limited to the specific embodiment depicted in the figures, being able to adopt other forms.
The hydraulic press (1) according to the invention is characterized in that it comprises at least one damper (54) connected between the working table (53) and the structure (52), wherein the damper (54) is capable of being expanded to cause the ascent of the working table (53) and is capable of being compressed to allow the descent of the working table (53) with suitable retention, thereby allowing the height of the working table (53) to be regulated. The controlled compression and expansion of the damper (54) means that the ascent and descent movements of the working table (53) are produced in a gradual, controlled and balanced manner without effort on the part of the operator of the hydraulic press (1). Thus the hydraulic press (1) according to the invention constitutes an alternative which improves the convenience and security with respect to other hydraulic presses with known systems for regulating the height of the working table (53) by means of, for example a winch (44) like the one shown in
A damper is a device capable of absorbing energy and reducing undesired oscillations of a movement. The hydraulic press (1) of the embodiment depicted in
The structure (52) of the embodiment of
Optionally, the damper (54) of the hydraulic press (1) is a gas cylinder. The selection of this type of damper (54) is due to the ease of use, availability and to the good behavior thereof as a counterweight element, the use of dampers of another type also being considered.
In order to engage the working table (53) once it is positioned at the desired working height, optionally, the hydraulic press (1) comprises at least one fixing element (57) for fixing the working table (53) to the structure (52). In the embodiment of
Optionally, the damper (54) is a damper with a lock. These types of dampers have an internal mechanism which prevents the compression and/or the expansion of the damper and consequently also prevents the ascent and/or descent of the working table (53). The locking mechanism can be actuated, for example by means of an external lever or a button and be used to engage the working table (53) at any height. Thus, the hydraulic press (1) according to the invention is not limited to the use of dampers (54) without a lock, which, in the absence of an external force, have the capacity to be expanded at any time. It is also possible to incorporate other types of dampers with the mentioned possibility of locking the actuation; as an example, gas cylinders are cited provided with two internal gas chambers and with a movable mechanism which opens or closes the passage of gas between said chambers, dampers of another type also being considered.
In addition, in the embodiment of the hydraulic press (1) depicted in
Optionally, the working table (53) comprises a fore frontal plate (62), a rear frontal plate (63) and at least one transversal lateral upper plate (64) for connecting the damper (54). In order to facilitate the connection of the damper (54) to the working table (53), said upper plate (64) is located on one side of the working table (53) between the fore frontal plate (62) and the rear frontal plate (63). In this embodiment shown in
Also optionally, the structure (52) comprises at least one transversal lateral lower plate (65) for connecting the damper (54) such that the damper (54) is connected between the transversal lateral upper plate (64) of the working table (53) and the transversal lateral lower plate (65) of the structure (52). Said transversal lateral lower plate (65) can be placed in a variable position of the structure (52). In the embodiment depicted, the two transversal lateral lower plates (65) are connected to the columns (60) of the structure (52), allowing the height at which they are placed to be modified; this characteristic allows other dampers of different length and/or nominal force to be connected which, in turn, makes possible the use of the hydraulic press (1) with other tables of different weight.
Optionally, the transversal lateral upper plate (64) and the transversal lateral lower plate (65) are parallel for a greater ease of mounting and simplicity of the design of the structure (52). This characteristic also ensures a suitable balancing in the ascent and descent movements for regulating the height of the working table (53).
The connection of the damper (54) by means of the transversal lateral plates (64, 65), easily accessible from the sides of the structure (52), allows the placement of the mechanism for regulating the position of the working table (53), in the hydraulic press (1) of
The hydraulic press (1) according to the invention is characterized in that it comprises a discharge pedal (29), the actuation of which causes a backward movement of the hydraulic cylinder (28) in a direction contrary to the direction P, making it possible for the operator to carry out the discharge operation of the hydraulic circuit. In the embodiment depicted in
In order to facilitate the mounting of the discharge pedal (29) and minimize the connection elements required, optionally the tank (30) for storing the hydraulic fluid is situated in the lower area (31) of the structure (52) and the discharge pedal (29) is situated in a location adjacent to the tank (30). It is understood by adjacent location that the discharge pedal (29) and the tank (30) are very close to each other or attached as can be observed in
Preferably, the hydraulic pump (27) of the hydraulic press (1) is situated in the lower area (31) of the structure (52). This location is advantageous because it facilitates the mounting and maintenance of the hydraulic pump (27) and allows pedals to be incorporated for the actuation thereof without the need for additional connection rods or elements of certain length. In the embodiment shown in
Optionally, the hydraulic press (1) comprises a working pedal (32) for actuating the hydraulic pump (27) such that it causes the advance movement in the direction P of the hydraulic cylinder (28) towards the working area (26) and the application of the compressive force on the piece which is desired to be manipulated. This working pedal (32) facilitates the use of the hydraulic press (1) with a hydraulic pump, the actuation of which is of a manual type since by actuating only one pedal, the direct advance of the hydraulic cylinder (28) to the piece and the start of the application of the compressive force is achieved. Said working pedal (32) is situated in the lower area (31) of the structure (52), as is observed in
Optionally, the hydraulic press (1) comprises an inching pedal (33) in addition to comprising a working pedal (32). The actuation of the inching pedal (33) allows an advance movement to be caused in the direction P of the hydraulic cylinder (28) to approximate the working area (26) in a first step. The subsequent actuation of the working pedal (32), in a second step, causes the actuation of the hydraulic pump (32) to achieve the remaining advance of the hydraulic cylinder (28) to the piece and the start of the application of the compressive force. The presence of these two pedals, working pedal (32) and inching pedal (33) facilitates the use of the hydraulic press (1) with a hydraulic pump, the actuation of which is of a manual type with two speeds. Said inching pedal (33) is also situated in the lower area (32) of the structure (52), as is observed in
The hydraulic pump (27) of the embodiment shown can be actuated manually by means of the working and inching pedals (32, 33), however, it can also be actuated pneumatically. Thus, the hydraulic press (1) is provided with a pneumatic pedal (34), in addition to the pedals already described, which is also capable of causing the actuation of the hydraulic pump (27). The operator can then opt to: carry out a manual actuation by means of the combined use of the inching pedal (33) and the working pedal (32) or carry out a pneumatic actuation by means of the cited pneumatic pedal (34). The pneumatic actuation allows a greater working speed. The manual actuation is used when there is no compressed air available in the installation or for work which requires high precision. In hydraulic pumps with two speeds, like the one depicted in
As can also be observed in
Number | Date | Country | Kind |
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U201300460 | May 2013 | ES | national |
U201300461 | May 2013 | ES | national |
U201300462 | May 2013 | ES | national |
Filing Document | Filing Date | Country | Kind |
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PCT/ES2014/070412 | 5/20/2014 | WO | 00 |