This is a utility application of co-pending provisional application Ser. No. 63/103,553, filed Aug. 11, 2020.
A hydraulic external gear pump to synchronize the operation of two hydraulic actuators.
The prior art described below discloses a number of examples of multi-gear hydraulic pumps, and pumps with manifolds and hydraulic systems to synchronize operation of various assemblies such as multiple winches.
Gear pumps use the meshing of gears to pump fluid by displacement. They are one of the most common types of pumps for hydraulic fluid power applications. There are two main variations: external gear pumps which use external spur gears and internal gear pumps which use an external and an internal spur gears. Gear pumps are positive displacement or fixed displacement meaning they pump a constant amount of fluid for each revolution. Some gear pumps are designed to function as either a motor or a pump. As gears rotate, they separate on the intake side of the pump, creating a void and suction which is filled by fluid. The fluid is carried by the gears to the discharge side of the pump, where the meshing of the gears displaces the fluid. The mechanical clearances are generally small in the order of 10 um. The tight clearances, along with the speed of rotation, effectively prevent the fluid from leaking backwards. The design of the gears and housing allow for very high pressures and the ability to pump highly viscous fluids.
U.S. Pat. No. 8,672,657 discloses a multiple gear pump comprising a drive gear and two idler gears that are oppositely arranged with the drive gear disposed therebetween.
U.S. Pat. Nos. 3,873,241, 3,873,252 and 3,951,575 describe a gear pump and motor having a plurality of pumps and motors each of which have at least three gears operatively engaging each other, seal members disposed adjacent to the gears and control means for selectively controlling the movement of the seal members toward or away from the gears of the pumps and motors to selectively actuate the pumps and motors.
U.S. Pat. No. 6,540,493 shows a series gear pump for differing output volumes with at least two gear pumps. Each gear pump comprises at least two intermeshing displacing elements: a first displacing gear and a second displacing gear.
U.S. Pat. No. 3,299,825 relates to a pump or motor comprising a housing, first and second shafts arranged side by side disposed within the housing and mounted to rotate in opposite directions, a first sheave means keyed to the first shaft and carrying a set of segment members protruding in axial direction from one side of the first sheave means and a second sheave means keyed to a second shaft and carrying a set of protruding segment members protruding in axial direction from one side of second sheave means. The second sheave means is axially spaced from the first sheave means with each set of segment members being received within a respective one of two ring channels arranged within the housing so as to overlap at a portion thereof. The sets of segment members are meshing so that a segment member of the first sheave means will engage into the space between two successive segment members of the second sheave means.
U.S. Pat. No. 3,828,683 shows a system to transfer a load comprising a three-drum winch that controls three lines, a set of sheaves mounted on a kingpost or mast on a supply ship, a block mounted to a padeye on a receiving ship and a trolley that rides the lines between ships and raises, lowers and transports the load.
U.S. Pat. No. 4,088,304 discloses a winch system control mechanism for the simultaneous control of two winch motors comprising a servo valve connected to an adjustable cylinder double drive pump to regulate the fluid pressure delivered from the pump to a winch motor driving a respective winch drum over which the respective cable or rope is engaged. The arrangement includes a control mechanism connected between the control means for the servo valve of each of the winch motors which operates to permit a varying of the driving pressure fluid which acts on the drum in accordance with the heaving pressure produced on the associated winch drum by the action of the cable or line so that the fluid pressure acting on a first winch motor is controlled as a function of the tension of the rope on the other winch drum causing a reverse rotation of the drum and a build up of the pressure in the system which effects a change in the heaving operation of the first drum.
U.S. Pat. No. 4,223,871 relates to a winch mechanism for lifting objects from the surface of the sea comprises two or more variable pressure constant displacement hydraulic pumps/motors coupled to drive a rope haulage mechanism; a pump connected for pumping operating fluid to the hydraulic pumps/motors; a fluid accumulator branched from the high pressure fluid supply line from the pump to the pump/motors; and first and second non-return valves. The first non-return valve is disposed in the high pressure fluid supply line between the fluid accumulator and the pumps/motors to limit the flow of fluid from the accumulator to only one of the pumps/motors, and the second non-return valve is disposed between the high pressure fluid line and a low pressure fluid return line to permit the other pumps/motor(s) to act as a pump.
U.S. Pat. No. 7,155,910 describes a check valve mechanism for a direct drive, reversible hydraulic power source for hydraulic circuits that includes a manifold hydraulically coupled to the respective input/output ports and a reservoir of the hydraulic power source defining a translation passageway having mid-passage drain hydraulically coupled to the reservoir where each end of the translation passageway has an angled annular valve seat opening to larger diameter plenum containing a check valve ball.
U.S. Pat. No. 8,438,671 discloses a system for sequentially supporting, opening and closing a pool-deck lid covering below-deck troughs housing coordinated with the operation of powered pool cover systems housed in the troughs comprising a front, longitudinal seating structure, an upwardly movably, cantilever bracket structure, hydraulic/pneumatic means, and a hydraulic/pneumatic actuation control means.
While some of the prior art may contain some similarities relating to the present invention, none of them teach, suggested or include all of the advantages and unique features of the invention disclosed hereafter.
The present invention relates to a hydraulic pump to synchronize the operation of a pair of hydraulic actuators wherein each hydraulic actuator comprises a cylinder including a first fluid port and a second fluid port formed in the proximal and distal end portions thereof respectively and each having a piston disposed therein coupled to a corresponding piston rod at least partially disposed within the corresponding cylinder.
The hydraulic pump includes a triple gear assembly to alternately feed pressurized hydraulic fluid to the first fluid port of each hydraulic actuator simultaneously or the second fluid port of each hydraulic actuator simultaneously to synchronize the linear movement of each piston and corresponding piston rod in a first direction when pressurized hydraulic fluid is fed through the first fluid ports to apply fluid pressure to the proximal sides of the pistons moving the corresponding pistons and piston rods toward the distal end of the corresponding cylinder and each piston and corresponding piston rod move in a second direction when pressurized hydraulic fluid is fed through the second fluid ports to apply fluid pressure to the distal sides of the pistons moving the corresponding pistons and piston rods toward the proximal end of the corresponding cylinder to alternately move the hydraulic actuators in a first direction and a second direction respectively.
This Summary is not intended to describe essential features of the claimed subject matter nor is it intended to limit the scope of the claimed subject matter. To the contrary, this Summary merely outlines various concepts and features that are developed in the Detailed Description.
For a fuller understanding of the nature and object of the invention, reference should be had to the following detailed description taken in connection with the accompanying drawings in which:
Similar reference characters refer to similar parts throughout the several views of the drawings.
The present invention relates to a hydraulic external gear pump to synchronize the operation of two independent hydraulic actuators. For example, the hydraulic external gear pump may be used to simultaneously lower and raise a pair of anchor devices similar to the shallow water anchor described in U.S. Pat. No. 6,041,730.
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The fluid circulating gear box 12 comprises a first gear box fluid flow branch and a second gear box fluid flow branch for both a first hydraulic actuator (not shown) and a second hydraulic actuator (not shown), and a first manifold fluid flow branch and a second manifold fluid flow branch for both the first hydraulic actuator (not shown) and the second hydraulic actuator (not shown).
As described hereinafter the first gear box fluid flow branch of the first hydraulic actuator (not shown) and the first manifold fluid flow branch of the first hydraulic actuator (not shown) form a first actuator fluid flow path between the reservoir (not shown) and the first hydraulic actuator (not shown). The second gear box fluid flow branch of the first hydraulic actuator (not shown) and the second manifold fluid flow branch of the first hydraulic actuator (not shown) form a second actuator fluid flow path between the reservoir (not shown) and the first hydraulic actuator (not shown).
The first gear box fluid flow branch of the second hydraulic actuator (not shown) and the first manifold fluid flow branch of the second hydraulic actuator (not shown) form a first actuator fluid flow path between the reservoir (not shown) and the second hydraulic actuator (not shown). The second gear box fluid flow branch of the second hydraulic actuator (not shown) and the second manifold fluid flow branch of the second hydraulic actuator (not shown) form a second actuator fluid flow path between the reservoir (not shown) and the second hydraulic actuator (not shown).
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The first gear box fluid flow branch for the second hydraulic actuator (not shown) includes a corresponding lower orifice 82 and a corresponding lower recess 84 formed in the bottom gear box member 28 and the second fluid flow branch for the second hydraulic actuator (not shown) includes a corresponding lower orifice 78 and a corresponding lower recess 80 formed in the bottom gear box member 28.
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The fluid circulation gear box 12 also includes a plurality of gear box check valves to prevent fluid from flowing from the fluid circulation gear box 12 back into the reservoir (not shown) from the first hydraulic actuator (not shown) through the lower orifice 74 and lower orifice 86 of the first hydraulic actuator (not shown) formed through the bottom gear member 28 and from the first hydraulic actuator (not shown) through the lower orifice 82 and lower orifice 78 of the second hydraulic actuator (not shown) formed through the bottom gear member 28.
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The interior of the fluid circulation gear box 12 is coupled to the reservoir (not shown) through the lower orifices 74, 78, 82 and 86 by a plurality of corresponding fluid conduits each indicated as 95.
The first gear box fluid flow branch of the first hydraulic actuator (not shown) comprises the upper orifice 40, upper recess 41 and upper groove 62 together with lower groove 98, lower recess 88 and lower orifice 86 disposed on opposite sides of the gear assembly.
The second gear box fluid flow branch of the first hydraulic actuator (not shown) comprises the upper orifice 46, upper recess 47 and upper groove 68 together with lower groove 92, lower recess 76 and lower orifice 74 disposed on opposite sides of the gear assembly.
The first gear box fluid flow branch of the second hydraulic actuator (not shown) comprises the upper orifice 44, upper recess 45 and upper groove 66 together with lower groove 94, lower recess 80 and lower orifice 78 disposed on opposite sides of the gear assembly.
The second gear box fluid flow branch of the second actuator (not shown) comprises the upper orifice 42, upper recess 43 and upper groove 64 together with lower groove 96, lower recess 84 and lower orifice 82 disposed on opposite sides of the gear assembly.
As described hereinafter, pressurized hydraulic fluid is fed alternately from the fluid circulation gear box 12 to the manifold 14 through the first gear box fluid flow branch for the first hydraulic actuator (not shown) and the first gear box fluid flow branch for the second hydraulic actuator (not shown) or the first gear box fluid flow branch for the second hydraulic actuator (not shown) and the second gear box fluid flow branch for the second hydraulic actuator (not shown).
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The first manifold fluid flow branch for the first hydraulic actuator (not shown) includes a first orifice 214 open to the interior of the corresponding valve chamber 212 and aligned with the upper orifice 40 of the first gear box fluid flow branch and a fluid flow channel 216 aligned with a second orifice 218. The upper orifice 40 and the second orifice 218 are open to fluid flow through the corresponding shuttle actuator hole 327, interior of the hollow valve housing 322, fluid flow holes 326 and fluid channel 216 when operating in the first configuration shown in
The first manifold fluid flow branch of the first hydraulic actuator (not shown) further includes a first pressure relief port 222 in selectively fluid communication with the valve chamber 212 of the first hydraulic actuator (not shown) through a first pressure relief channel (not shown) extending from the valve chamber 212 to the first pressure relief port 222 to bleed off excess fluid from the valve chamber 212 through a first or down pressure relief valve when the hydraulic external gear pump 10 is operating in the first or down configuration shown in
The second manifold fluid flow branch for the first hydraulic actuator (not shown) includes a first orifice 224 open to the interior of the corresponding valve chamber 212 and aligned with the upper orifice 46 of the first gear box fluid flow branch and a fluid flow channel 226 aligned with a second orifice 228. The upper orifice 46 and the second orifice 228 are open to fluid flow through the corresponding shuttle actuator hole 327, interior of the hollow valve housing 322, fluid flow holes 326 and fluid channel 226 when operating in the second or down configuration shown in
The second manifold fluid flow branch of the first hydraulic actuator (not shown) also includes a second pressure relief port 227 in selective fluid communication with the valve chamber 212 of the first hydraulic actuator (not shown) through a second pressure relief channel 229 to bleed off excess fluid from the valve chamber 212 through a second or up relief valve when the hydraulic external pump 10 is operating in the second or up configuration shown in
The first manifold fluid flow branch for the second hydraulic actuator (not shown) includes a first orifice 231 open to the corresponding valve chamber 212 and aligned with the upper orifice 44 of the first gear box fluid flow branch and a fluid flow channel 232 aligned with a second orifice 234. The upper orifice 44 and the second orifice 231 are open to fluid flow through the corresponding shuttle actuator hole 327, interior of the hollow valve housing 322, fluid flow holes 326 and fluid channel 232 when operating in the first or down configuration shown in
The first branch of the second hydraulic actuator (not shown) further includes a first pressure relief port 238 in selectively fluid communication with the valve chamber 212 of the second hydraulic actuator (not shown) through a first pressure relief channel (not shown) extending between the valve chamber 212 to the first pressure relief port 238 to bleed off excess fluid when the hydraulic external gear pump 10 is operating in the first or down configuration shown in
The second manifold fluid flow branch for the second hydraulic actuator (not shown) includes a first orifice 240 open to the interior of the corresponding valve chamber 212 and aligned with the upper orifice 42 of the first gear box fluid flow branch and a fluid flow channel 242 aligned with a second orifice 244. The upper orifice 42 and the second orifice 244 are open to fluid flow through the corresponding shuttle actuator hole 327, interior of the corresponding hollow valve housing 322 and fluid flow holes 326 and fluid channel 232 when operating in the second or up configuration shown in
The second manifold fluid flow branch of the second hydraulic actuator (not shown) also includes a second pressure relief port 248 in selectively fluid communication with the valve chamber 212 of the second hydraulic actuator (not shown) through a second pressure relief channel 250 to bleed off excess fluid from the valve chamber 212 through a second or up pressure relief valve when the hydraulic external gear pump 10 is operating in the second or up configuration shown in
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Specifically, each of the two manifold bypasses comprises a first bypass channel 250 extending laterally outward from the second manifold fluid flow branch side of the shuttle member 312 to intersect a second bypass channel 252 extending longitudinally and substantially parallel to the center line of the corresponding valve chamber 212 to intersect the corresponding fluid flow channel 216 or 232. The second bypass channel 252 of each manifold fluid bypass is normally isolated from the corresponding fluid flow channel 216 or 232 by a valve member 254 disposed within the corresponding second bypass channel 252. Moving or withdrawing the valve member 254 outwardly past the intersection of the fluid flow channel 216 or 232 and the corresponding second bypass channel 252 opens a fluid flow path between opposite sides of the shuttle member 312 through the fluid flow channel 216 or fluid flow channel 232 and corresponding second bypass channel 252 and first bypass channel 250 balancing the fluid pressure on each side of the corresponding shuttle member 312.
The hydraulic external gear pump 10 includes a separate valve assembly for the first hydraulic actuator (not shown) and the second hydraulic actuator (not shown) to control the flow of fluid between the fluid circulation gear box 12 and the first hydraulic actuator (not shown) and the second hydraulic actuator (not shown) in either the first or down configuration or second or up configuration.
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A first check valve generally indicated as 318 and a second check valve generally indicated as 320 are disposed on opposite sides of the shuttle member 312. The shuttle member 312 separates the corresponding valve chamber 212 into the manifold fluid flow branches into the first manifold fluid flow branch and the second manifold fluid flow branch of each hydraulic actuator (not shown). The first check valve 318 and the second check valve 320 each comprises a hollow valve housing 322 to receive and house at least a portion of a corresponding valve member generally indicated as 324.
Each hollow valve housing 322 includes a valve groove 325 having at least one fluid flow hole 326 formed through the side thereof and a shuttle actuator hole 327 formed through an inner end wall 328 to receive at least a portion of the corresponding valve member 324 therein.
Each valve member 324 comprises a valve body 330 having a frustrum conical protrusion or shuttle actuator 332 extending inwardly into the corresponding shuttle actuator hole 327 of the corresponding hollow valve housing 322 to selectively seal the corresponding shuttle actuator hole 327.
Each valve member 324 is normally biased inwardly by a corresponding spring or bias 334 retained or disposed within a recess (not shown) formed in a corresponding end cap generally indicated as 336 such that the corresponding frustrum conical protrusion or shuttle actuator 332 engages the corresponding spacer 316 of the shuttle member 312 and closes or seals the corresponding shuttle actuator hole 327 shown in
Seals are disposed within grooves formed on opposite ends of each hollow valve housing 322 and opposite ends of the shuttle member 312 to engage the inner surfaces of the corresponding valve chamber 214 such that corresponding shuttle grooves 313 and valve grooves 325 form fluid flow chambers with the inner surface of the corresponding valve chamber 212.
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A first plurality of first hydraulic actuator relief valves and a second plurality of second hydraulic actuator relief valves are secured to the bottom of the manifold 14 to relieve pressure within the manifold 14 caused by excess hydraulic fluid returning the excess hydraulic fluid to the reservoir (not shown) when operating in either the first or down configuration or second or up configuration.
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The manifold 14 together with each valve assembly 310 also include a corresponding back pressure relief branch to return excess hydraulic fluid to the reservoir (not shown) when the hydraulic actuators (not shown) when operating in the second or up configuration.
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As previously described, the fluid circulation gear box 12 and the manifold 14 cooperatively form a first fluid flow path and a second fluid flow path to supply hydraulic fluid to and from the first hydraulic actuator (not shown) and a first fluid flow path and a second fluid flow path to supply hydraulic fluid to and from the second hydraulic actuator (not shown) to synchronize operation from the first hydraulic actuator (not shown) and the second hydraulic actuator (not shown).
The hydraulic external gear pump 10 of the present invention is specifically designed to synchronize the operation of a pair of hydraulic actuators similar in purpose to the hydraulic actuator used to raise and lower the anchor device disclosed and described in U.S. Pat. No. 6,041,730. Such a hydraulic actuator comprises a cylinder including a first or down fluid port and a second or up fluid port formed in the proximal and distal end portions thereof respectively and having a piston disposed therein coupled to a piston rod at least partially disposed within the corresponding cylinder.
When the reversible electric motor (not shown) is not operating the hydraulic pump 10 there is no fluid flow in the system.
The fluid circulation gear box 12 also includes a plurality of gear box check valves to prevent fluid from flowing back into the reservoir (not shown) from the manifold 14 and the fluid circulation gear box 12.
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When the reversible electric motor (not shown) is operating in the first direction the counter-rotating the gears 48 and 50/50 in the first direction, high pressure hydraulic fluid is fed to the first side of each piston (not shown) of the corresponding hydraulic actuator (not shown) through the first fluid flow path of each corresponding hydraulic actuator (not shown); while, low pressure hydraulic fluid is recirculated to the corresponding hydraulic actuator (not shown) to the opposite side of the corresponding piston (not shown) through the corresponding second fluid flow path driving or moving each piston of each hydraulic actuator (not shown) in the first direction deploying the anchor (not shown) into the water until both hydraulic actuators (not shown) are fully deployed.
When rotating in the opposite direction the reversible electric motor (not shown) rotates the counter-rotating gears 48 and 50/50 in the opposite direction feeding high pressure hydraulic fluid to the second or opposite side of the corresponding piston (not shown) of the corresponding hydraulic actuator (not shown) through the second corresponding fluid flow path; while, low pressure hydraulic fluid is recirculated to the opposite side of the corresponding piston (not shown), of the corresponding hydraulic actuator (not shown) through the corresponding second fluid flow path driving or moving each piston of each hydraulic actuator (not shown) in the second direction raising the anchor (not shown) from the water until both hydraulic actuators (not shown) return to a static hydraulic state and are fully retracted.
It will thus be seen that the objects set forth above, among those made apparent from the preceding description are efficiently attained and since certain changes may be made in the above construction without departing from the scope of the invention, it is intended that all matter contained in the above description or shown in the accompanying drawing shall be interpreted as illustrative and not in a limiting sense.
In describing the invention, certain terms are used for brevity, clarity, and understanding. No unnecessary limitations should be inferred beyond the requirement of the prior art because such terms are used for descriptive purposes and are intended to be broadly construed. The different structural and functional elements, apparatuses, devices, compositions, and methods described herein may be used alone or in combination with other structural and functional elements, apparatuses, devices, compositions, systems and methods. It is to be expected that various equivalents, alternatives and modifications are possible within the scope of the claims hereinafter.
Number | Name | Date | Kind |
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3625115 | Tani | Dec 1971 | A |
4324411 | Mackenzie | Apr 1982 | A |
4949540 | Wich | Aug 1990 | A |
6276465 | Cooley | Aug 2001 | B1 |
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10544810 | Afshari | Jan 2020 | B2 |
Number | Date | Country | |
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63103553 | Aug 2020 | US |