This application relates to the field of hydraulic rotary drives, and in particular to hydraulic rotary motors and pumps.
A hydraulic rotary drive is a device that exchanges energy between a flow of liquid (e.g. water) and an impeller. For example, a hydraulic rotary drive can be a motor that uses energy from a liquid flow to drive mechanical rotation of an impeller, or a pump that uses mechanical rotation of an impeller to drive a liquid to flow.
In one aspect, a hydraulic rotary drive is provided. The hydraulic rotary drive may include a stator having a liquid chamber defining a liquid inlet, a liquid outlet, and a flow circuit extending between the liquid inlet and the liquid outlet; and an impeller rotatably connected to the stator, the impeller having a plurality of butterfly blades positioned in the flow circuit, and a rotation axis. Each butterfly blade may extend radially away from the rotation axis, and include first and second wings that are rotatable relative to each other about a radial axis between an open position and a closed position.
In another aspect, an impeller for a hydraulic rotary drive is provided. The impeller may include a plurality of butterfly blades extending radially away from a rotation axis and circumferentially spaced apart. Each butterfly blade may include first and second wings that are rotatable about a radial axis between an open position and a closed position.
Numerous embodiments are described in this application, and are presented for illustrative purposes only. The described embodiments are not intended to be limiting in any sense. The invention is widely applicable to numerous embodiments, as is readily apparent from the disclosure herein. Those skilled in the art will recognize that the present invention may be practiced with modification and alteration without departing from the teachings disclosed herein. Although particular features of the present invention may be described with reference to one or more particular embodiments or figures, it should be understood that such features are not limited to usage in the one or more particular embodiments or figures with reference to which they are described.
The terms “an embodiment,” “embodiment,” “embodiments,” “the embodiment,” “the embodiments,” “one or more embodiments,” “some embodiments,” and “one embodiment” mean “one or more (but not all) embodiments of the present invention(s),” unless expressly specified otherwise.
The terms “including,” “comprising” and variations thereof mean “including but not limited to,” unless expressly specified otherwise. A listing of items does not imply that any or all of the items are mutually exclusive, unless expressly specified otherwise. The terms “a,” “an” and “the” mean “one or more,” unless expressly specified otherwise.
As used herein and in the claims, two or more parts are said to be “coupled”, “connected”, “attached”, “joined” or “fastened” where the parts are joined or operate together either directly or indirectly (i.e., through one or more intermediate parts), so long as a link occurs. As used herein and in the claims, two or more parts are said to be “directly coupled”, “directly connected”, “directly attached”, “directly joined”, or “directly fastened” where the parts are connected in physical contact with each other. As used herein, two or more parts are said to be “rigidly coupled”, “rigidly connected”, “rigidly attached”, “rigidly joined”, or “rigidly fastened” where the parts are coupled so as to move as one while maintaining a constant orientation relative to each other. None of the terms “coupled”, “connected”, “attached”, “joined”, and “fastened” distinguish the manner in which two or more parts are joined together.
As used herein and in the claims, a first element is said to be “received” in a second element where at least a portion of the first element is received in the second element unless specifically stated otherwise.
As used herein and in the claims, a first element is said to be “transverse” to a second element where the elements are oriented within 45 degrees of perpendicular to each other.
Reference is made to
As shown in
Referring to
Shells 136 may be assembled with impeller 108 positioned inside, as shown. Shells 136 may be permanently connected or removably connected to each other. A removably connection may permit shells 136 to be disassembled for access to liquid chamber 112 and impeller 108. This may allow liquid chamber 112 to be cleared of debris, and allow impeller 108 to be cleaned, repaired, and replaced as may be required by the circumstances.
Still referring to
Returning to
The energy transfer efficiency of hydraulic rotary drive 100 between the liquid flow and the impeller 108 depends largely on a difference in tangential force (also referred to as ‘rotary force’) applied by/to the butterfly blades 128 in the forward flowpath 140 compared to the return flowpath 144. Specifically, energy transfer efficiency is improved by increasing the ratio of tangential force on butterfly blades 128 in the forward flowpath 140 to the tangential force on butterfly blades 128 in the return flowpath 144. One or both of stator 104 and impeller 108 may be configured to provide improved energy transfer efficiency.
Turning now to
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Referring to
For clarity, a tangential projection area is an area measurement of a tangential projection of the butterfly blade 128 (i.e. a projection of the butterfly blade 128 tangential to the rotation about rotation axis 132). For example, if butterfly blade 128 was a sphere, then the tangential projection area would be equal to the area of the circular projection of the sphere (Atang=πr2, where r is a radius of the sphere) as opposed to a surface area of the sphere. The rotary force (i.e. tangential component of force) on butterfly blade 128, which drives impeller 108 to rotate about rotation axis 132 when operated as a motor, is proportional to the tangential projection area of the butterfly blade 128.
Butterfly blades 128 can have any closed position height 1602 less than open position height 1601, which is suitable for efficient energy exchange between butterfly blades 128 and the liquid flow. For example, the closed position height 1602 may be less than one quarter of the open position height 1601. Similarly, butterfly blades 128 can have any closed position tangential projection area less than the open position tangential projection area, which is suitable for efficient energy exchange between butterfly blades 128 and the liquid flow. For example, the closed position tangential projection area may be less than one quarter of the open position tangential projection area.
Turning to
Wings 148 of a butterfly blade 128 may be rotatable around radial axis 152 by any angle relative to each other to form an angle 180. In the open position liquid drive surfaces 156 of wings 148 may form an open angle 180 that may be between 90-240 degrees. In the closed position, liquid drive surfaces 156 of wings 148 may form an angle 180 that may be between 0 and 60 degrees. The difference in angle 180 between an open butterfly blade 1801 and a closed butterfly blade 1802 can provide a great difference in the height and tangential projection areas between the open and closed positions for greater energy transfer efficiency. In the illustrated example, the open angle 180 is about 170 degrees, and closed angle 180 is about 0 degrees (parallel liquid drive surfaces 156).
Still referring to
As shown, the two wings 148 of a butterfly blade 128 rotate in opposite rotational directions about radial axis 152 (i.e. clockwise or counterclockwise) relative to each other when moving to the open and closed positions. In the closed position, the two wings 148 of a butterfly blade 128 may overlay each other in a folded configuration. As shown, the liquid drive surfaces 156 of the two wings 148 may overlay each other, and face each other when in the closed position. In the closed position, the two wings 148 may extend rearwardly of the radial axis 152 (e.g. upstream when operated as a motor). For example, both wings 148 may be substantially parallel to a plane normal to the rotation axis 132. To move to the open position, the two wings 148 of a butterfly blade 128 may rotate in opposite rotational directions around radial axis 152, away from each other. For example, both wings 148 may rotate forwardly (e.g. downstream when operated as a motor) from the closed position to the open position.
The butterfly blades 128 of impeller 108 may be connected together in any manner that allows butterfly blades 128 to rotate in unison about rotation axis 132. In the illustrated example, the axle proximal portions 164 of butterfly blades 128 are joined to a common impeller hub 184. Impeller hub 184 may be centrally located at rotation axis 132, and rotate with butterfly blades 128 about rotation axis 132.
Impeller hub 184 can have any construction that allows impeller hub 184 to join butterfly blades 128 together and rotatably connect butterfly blades 128 to stator 104. In the illustrated example, impeller hub 184 includes an upper hub portion 1881 and a lower hub portion 1882. Hub portions 188 may be removably connected as shown, or permanently connected. A removable connection between hub portions 188 can allow hub portions 188 to be separated to remove, repair, or replace a connected butterfly blade 128. In other embodiments, impeller hub 184 may have a single monolithic impeller hub portion, or may have greater than two impeller hug portions.
Impeller hub 184 may be connected to stator 104 in any manner that allows the connected butterfly blades 128 to rotate about rotation axis 132. In the illustrated example, each hub portion 188 includes a mounting member 192 that is rotatably connected to stator 104. As shown, mounting members 192 may be formed as mounting lugs (also referred to as mounting protrusions) which are connected to stator 104 by way of a bearing 196. Mounting members 192 and bearings 196 may be received in respective mounting apertures 204 of stator end wall 220 as shown. In the illustrated example, mounting members 192 and bearings 196 are aligned centered on rotation axis 132.
Referring to
Wings 148 can have any shape suitable for exchanging energy with liquid flow through stator 104. In the illustrated example, wings 148 are shaped so that when the butterfly blade 128 is in an open position, butterfly blade 128 substantially obstructs liquid flow through forward flowpath, and when butterfly blade 128 is in a closed position, butterfly blade 128 substantially obstructs liquid flow through return flowpath 144. For example, the two wings 148 of a butterfly blade 128 may be shaped such that when in an open position, the two butterfly blades 128 together correspond to the cross-sectional shape of the forward flowpath 140. Both wings 148 may have substantially the same shape as shown, or may have different shapes. In the illustrated example, wings 148 have a round-edged triangular shape. In other embodiments, wings 148 may have a rectangular or semi-circular shape, or another regular or irregular shape.
Wings 148 can be made of any material suitable for exchanging energy with liquid flow passing through stator 104. For example, wings 148 may be made of liquid-impermeable material and may be free of apertures (i.e. holes) so that force is efficiently applied to/by wings 148. Wings 148 may include rigid and/or flexible materials. For example, wings 148 may include an inner portion 208 of rigid material (e.g. rigid plastic or metal) which can retain its shape against high liquid pressures, and an outer portion of flexible material (e.g. flexible plastic or rubber). Flexible outer portion 212 may surround at least a portion of wing inner portion 208. Flexible outer portion 212 may be sufficiently flexible to allow debris to pass, which might otherwise jam impeller 108.
The energy transfer efficiency of hydraulic rotary drive 100 may be improved by reducing liquid forces and liquid flow across return flowpath 144. For example, when operated as a motor, liquid forces acting on impeller 108 in return flowpath 144 may act in opposition to liquid forces acting on impeller 108 in forward flowpath 140; and when operated as a pump, liquid flow that diverts to return flowpath 144 requires additional energy for that liquid to recirculate across forward flowpath 140 to the liquid outlet.
Reference is now made to
Return flowpath 144 may have a lower total volume than forward flowpath 140. The lower volume of return flowpath 144 compared to forward flowpath 140 reduces the volumetric rate of liquid that flows across the return flow path 144 compared to the forward flowpath 140. The net volume of liquid within return flowpath 144 is equal to the volume of return flowpath 144 less the occupying volume of butterfly blade(s) 128 within return flowpath 144. All else being equal, a return flowpath 144 with less net volume (i.e. that more closely conforms to the closed butterfly blade(s) 128 within the flowpath 144) has less liquid capacity (i.e. lower net volume for liquid), and therefore carries less liquid.
Flow circuit 124 can have any path shape that allows liquid to move between liquid inlet 116 and liquid outlet 120, and that allows butterfly blades 128 to circulate continuously between liquid inlet 116 and liquid outlet 120. In the illustrated example, flow circuit 124 has a circular path shape. In other embodiments, flow circuit 124 may have a triangular, square, or other regular or irregular path shape.
Within flow circuit 124, there can be any spacing between liquid ports 116 and 120 that allows for a transfer of energy between impeller 108 and the liquid flow. In the illustrated example, liquid ports 116 and 120 are 180 degrees apart. As shown, liquid ports 116 and 120 may have a parallel alignment (e.g. collinear alignment). Providing parallel flow vectors at the inlet and outlet may help to reduce net turbulence (and consequent energy losses) in the liquid flow. In other embodiments, liquid ports 116 and 120 may be differently spaced apart. For example, forward flowpath 140 may extend across 90 to 270 degrees of flow circuit 124, and liquid inlet and outlet 116 and 120 may face different directions.
Referring to
Stator 104 can include any number of projections 216. For example, stator 104 may include just one projection 216 per end wall 220 (e.g. positioned at one end 2281 or 2282 of return flowpath 144), or a plurality of projections 216 per end wall 220. Referring to
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In some embodiments, stator 104 may act upon butterfly blades 128 to move butterfly blades 128 to the closed position. As shown, stator end wall 220 may diverge axially inwardly (i.e. towards a midplane of hydraulic rotary drive 100 along the rotation axis 132) at return flowpath end 2281 proximate liquid outlet 120. As butterfly blades 128 enter return flowpath 144, stator end wall 220 at return flowpath end 2281 may strike their wings 148 forcing the wings 148 rearwardly to the closed position. In some embodiments, this striking may be reduced or avoided by initiating the close of butterfly blades 128 upstream of return flowpath end 2281. For example, stator 104 may include projections 236 which extend from stator end walls 2201 and 2202 proximate liquid outlet 120 into forward flowpath 140. Projections 236 may be sized to strike wing outer portions 212 urging wings 148 to rotate rearwards towards the closed position. This initiation of the blade closure in combination with the closing influence of the flow exiting outlet 120 may reduce or avert wings 148 striking stator end wall 220 at return flowpath end 2281. This may mitigate damage to wings 148 from striking stator end wall 220 and thereby prolong the lifespan of butterfly blades 128.
While the above description provides examples of the embodiments, it will be appreciated that some features and/or functions of the described embodiments are susceptible to modification without departing from the spirit and principles of operation of the described embodiments. Accordingly, what has been described above has been intended to be illustrative of the invention and non-limiting and it will be understood by persons skilled in the art that other variants and modifications may be made without departing from the scope of the invention as defined in the claims appended hereto. The scope of the claims should not be limited by the preferred embodiments and examples, but should be given the broadest interpretation consistent with the description as a whole.
Item 1. A hydraulic rotary drive comprising:
Item 2. The hydraulic rotary drive of item 1, wherein:
Item 3. The hydraulic rotary drive of any one of items 1-2, wherein:
Item 4. The hydraulic rotary drive of item 3, wherein:
Item 5. The hydraulic rotary drive of any one of items 1-4, wherein:
Item 6. The hydraulic rotary drive of item 5, wherein:
Item 7. The hydraulic rotary drive of any one of items 1-6, wherein:
Item 8. The hydraulic rotary drive of any one of items 1-6, wherein:
Item 9. The hydraulic rotary drive of any one of items 1-8, wherein:
Item 10. The hydraulic rotary drive of any one of items 7-9, wherein:
Item 11. The hydraulic rotary drive of item 10, wherein:
Item 12. The hydraulic rotary drive of any one of items 1-8, wherein:
Item 13. The hydraulic rotary drive of any one of items 1-11, wherein:
Item 14. The hydraulic rotary drive of item 12, wherein:
Item 15. The hydraulic rotary drive of any one of items 1-14, wherein:
Item 16. An impeller for a hydraulic rotary drive, the impeller comprising:
Item 17. The impeller of item 15, wherein:
Item 18. The impeller of item 16, wherein:
Item 19. The impeller of any one of items 15-17, wherein:
Item 20. The impeller of item 18, wherein:
Item 21. The hydraulic rotary drive of any one of items 15-19, further comprising: