The invention relates to a hydraulic rotator for rotating a tool with respect to a crane arm. Specifically, the invention relates to the configuration of a hydraulic vane motor in such a rotator.
Hydraulic rotators are widely used in foresting, harvesting or the like where a carrier, truck, tractor or the like carries such an apparatus to provide rotatable connection for excavators, timber tools, harvest tools or the like. The hydraulically driven apparatuses are arranged to the free end of a crane arm or the like. A rotator includes a motor, typically a hydraulic vane motor, to provide the rotational movement.
Such rotator arrangements are exposed to heavy forces both radially and axially. Conventionally, these heavy forces are handled by dimensioning the rotator arrangement and specifically the motor with components adapted to withstand very high efforts. In combination to this high mechanical demands the precision of the components, including the fit between the stator and rotor needs to be very accurate and precise.
Further, to provide a motor with as small losses as possible the precision between the stator and rotor needs to be very exact, both axially and radially. This is due to the fact that each gap in the active part of the motor, i.e. the part of the motor where pressurised hydraulic fluid is present, will yield a loss in efficiency. The combination of this very high demand on the precision and the equally high demands on strength makes the production very difficult and costly.
A specific problem related to a vane motor is that the precision of the vanes with respect to the chambers of the stator needs to be very precise in order to minimize internal leakage. Further, in conventional vane motors, the vanes and/or an active part of the rotor will be exposed to axial forces acting on the rotor with respect to the active part of the stator. This may lead to that the motor will seize, unless the precision is very high or that the active parts of the rotor and stator are dimensioned to cope with axial forces to a satisfactory degree. This is more closely described in the first part of the detailed description of this specification, in which reference is made to a prior art hydraulic rotator.
Therefore, there is a need of a hydraulic rotator that has a good precision and that has a better force distribution on parts of the motor that carry high loads.
It is an object of the present invention to provide a hydraulic rotator with good precision and with a good tolerance with respect to external loads acting on the hydraulic rotator.
The invention relates to a hydraulic rotator for rotating a tool with respect to a crane arm, the hydraulic rotator comprising:
a first attachment piece for connection to a crane arm and a second attachment piece for connection to a tool;
a stator and a rotor, the rotor being rotatably arranged inside the stator to rotate around an axial axis, wherein the stator comprises an inner circumferential surface, and wherein the rotor comprises vanes that are biased to extend radially outwards from vane openings in an external surface of said rotor and abut said inner circumferential surface around its whole periphery, wherein said inner circumferential surface of the stator is limited in an axial direction by a first circumferential rim arranged to be in contact with a first axial end portion of the vanes and a second circumferential rim arranged to be in contact with a second axial end portion of the vanes, to guide said vanes and to provide a sealing with respect to said vanes along both the first and the second axial end portions of the vanes, wherein a track is formed between the first and second circumferential rims, such that a gap exist between the external surface of the rotor and the inner circumferential surface over the whole periphery of a central portion of the outer surface of the rotor, and wherein a first cylindrical portion and a second cylindrical portion of the rotor circumferentially abut the inner circumferential surface of the stator above and below said first and second circumferential rims, respectively.
This construction with a gap between the outer surface of the rotor and the inner circumferential surface of the stator involves several advantages. Firstly, obviously, the outer surface of the rotor need not be exactly adapted to the inner circumferential surface of the stator, such that production costs may be cut. Further though, this construction may involve less internal leakage than a conventional hydraulic rotator. Thereby, the motor efficiency of the hydraulic rotator may also be improved.
In a specific embodiment the external surface of the rotor is substantially cylindrical with a constant diameter over its axial length extending from the first cylindrical portion over the central portion and into the second cylindrical portion. In this context the term substantially cylindrical signifies that the external surface of the rotor is cylindrical with a circular cross section from the first cylindrical portion over the central portion and into the second cylindrical portion, but that irregularities may be provided in the central portion, and that vane openings are provided with an extension from the first cylindrical portion over the whole central portion and into the second cylindrical portion.
In a specific embodiment the stator includes a first stator plate, which is rigidly connected to the first attachment piece, a second stator plate, and a stator frame arranged between said first and second stator plates, wherein the inner circumferential surface is defined by an inner surface of the stator frame in the radial direction, and wherein the height of the vanes corresponds to a height of the stator frame, the first circumferential rim being formed by a first surface of the first stator plate, and the second circumferential rim being formed by a first surface of the second stator plate.
In a specific embodiment the external surface of the rotor is substantially cylindrical and has a height that is greater than a height between said first circumferential rim and said second circumferential rim.
Preferably the rotor extends both above said first circumferential rim and below said second circumferential rim. This construction implies that the circumferential rim support only the vanes in the axial direction, and not the rotor. The rotor may instead be supported by an axial bearing at the lower end, and by an axial contact between the rotor and the stator at the upper end of the rotor.
In a specific embodiment at least two chambers are formed between said inner circumferential surface and the intermediate cylindrical surface of said rotor, said two chambers being separated from each other on both sides by shallow portions arranged to radially receive said vanes to a second extent, which is substantially less compared to said first extent, but sufficient to allow the vanes to extend out from the outer surface of the rotor
In a specific embodiment each shallow portion extends over the same or a greater angle than the angle formed between two adjacent vanes such that at least one vane is located at each shallow portion at all times.
With this arrangement is achieved that the chambers are separated from each other by the interaction between the shallow portions and the at least one vane that is located at said shallow portion. This interaction replaces the close interaction of partition walls of the stator and the outer surface of the rotor in prior art arrangements.
In a specific embodiment each shallow portion extends over 72° or more wherein the rotor comprises at least 5 equidistantly arranged vanes, and in another specific embodiment each shallow portion extends over 60° or more, wherein the rotor comprises at least 6 equidistantly arranged vanes.
Other embodiments and advantages will be apparent from the detailed description and the appended drawings.
An exemplary embodiment related to the invention will now be described with reference to the appended drawings, in which;
a-1c show a prior art hydraulic rotator;
In
The rotor 5 is arranged inside the stator 4, and the second part of the rotor 5 is connected to the second attachment piece 3. As is apparent from
The cylindrical portion 6 of the rotor comprises four vane openings 7 that extend along the axial axis of the rotor 5. In each vane opening 7, a spring biased vane 8 is arranged. The hydraulic motor is driven in either direction by providing a pressurised hydraulic fluid at a first side of the vanes and a non-pressurised hydraulic fluid at the opposite second side of the vanes. The height of the vanes 8 correspond precisely to the height of the cylindrical portion 6 of the rotor 5 such that the edge portions of the vanes 18 are arranged in line with the first and second circumferential rim 6a and 6b, respectively. Hence, the height of the vanes 8 also correspond to the height of the stator frame 4b, such that the vanes 8 fit tightly between the first and second stator plates 4a and 4c and are guided by said stator plates.
In
A main object of the cylindrical portion 6 of the rotor 5 is to make sure that the vanes 8 will be guided into the chambers 9a after passing a partition wall 9b. This is achieved in that the vanes 8 are guided by the support of the first and second stator plates 4a and 4c, as well when they are located in the chambers 9a as when they face one of the partition walls 9b. Hence, both the vanes 8 and the cylindrical portion 6 of the rotor 5 are received and guided between the first and second stator plates 4a and 4c around the whole lap of the rotor 5.
As is shown in
A complication with this construction is that the interaction needs to be adapted to the high precision contact between the cylindrical portion 6 of the rotor 5 and the first and second stator plates 4a and 4c. Specifically, the downward load acting on the rotor 5 shall be handled by the axial bearing 10 and not by the interaction between the second edge of the cylindrical portion 6 of the rotor 5 and first part of the second stator plate 4c. This calls for a precision that is very difficult to achieve and therefore shims of an exact thickness need to be provided between the rotor 5 and the second stator plate 4c. Further, the construction is prone to internal leakage of hydraulic fluid if the precision is not perfect.
In the inventive rotator, the precision is achieved by an alternative construction that separates the axial load bearing from the active interaction of the stator with both the rotor and the vanes of the rotor.
The vanes are arranged to fit inside said vane openings 17 in a manner that allows no hydraulic fluid to leak past the vanes 18. A fluid tight seal between a vane 18 and a vane opening 17 is achieved in that the hydraulic pressure acting on a vane 18 will press said vane into close contact with the opposite side of the vane opening 17, thereby preventing any leakage along the length of said vane 18 along said close contact.
Springs 21 are arranged to push the vanes 18 outwards from the vane openings 17 in the external surface 16 of the rotor 15. As is apparent from
The inner circumferential surface 25 of the stator is arranged to receive at least a tip portion of the vanes 18 throughout its whole periphery. In contrast to prior art configurations the central portion 16b of the external surface 16 of the rotor 15 does not meet the inner circumferential surface 25 of the stator. In other words, no partition wall where the external surface 16 of the rotor 15 meets the inner surface of the stator 14 is arranged. Instead, at least a tip portion of the vanes 18 will extend outside of the external surface 16 of the rotor 15 at all times.
As illustrated in
In
As is apparent in
As illustrated in the drawings the external surface 16 of the rotor 15 is substantially cylindrical with a constant diameter over its axial length, from the first cylindrical portion 16a over the central portion 16b and into the second cylindrical portion 16c. I.e. the external surface 16 of the rotor 15 is cylindrical with a circular cross section over its axial length, from the first cylindrical portion 16a over the central portion 16b and into the second cylindrical portion 16c, but that irregularities may be provided in the central portion 16b, and that vane openings 17 are provided with an extension from the first cylindrical portion 16a over the whole central portion 16b and into the second cylindrical portion 16c. The first cylindrical portion 16a and the second cylindrical portion 16c should, except for the vane openings, preferably be circularly cylindrical so as to provide a fluid tight seal between the external surface 16 of the rotor 15 and the first and the second circumferential rims 26 and 27, respectively.
An axial bearing 20 is arranged between supporting surfaces of the rotor 5 and the second stator plate 14c. The axial bearing 20 will support forces acting downwards on the rotor 5. The first stator plate 14a comprises an abutment 23 arranged to interact with a shoulder 24 on the first portion of the rotor 5. The interaction between said abutment 23 and said shoulder 24 will handle forces acting upwards on the rotor 5, e.g. when the tool is pushed down into the ground.
An advantage of the shown embodiment is that the axial forces will not be handled in the interaction between the active parts of the motor, i.e. the rotor 15 and the stator frame 14b. The vanes 18 are preferably arranged in a slidable manner inside the vane openings 17, such that they may be translated in the axial direction. The flexibility with regard to the axial position of the vanes 18 will assure a perfect positioning of the vanes 18 with respect to the stator. The inner circumferential surface 25 of the stator forms a track 32 in which the vanes are received, which track 32 is delimited by the two circumferential rims 26 and 27, which rims will guide the vanes 18. The flexibility with regard to the axial position of the vanes 18 is also helpful during mounting of the motor, as no shims will be needed to correctly position the rotor in the axial direction with respect to the stator.
In
It should be noted that the external surface 16 of the rotor 15 extends both into the first stator plate 14a and into the second stator plate 14c, whereby the external surface 16 of the rotor 15 will provide a fluid tight seal with respect to both the first stator plate 14a and second stator plate 14c. For this reason, a first and second part of the external surface 16 of the rotor 15, e.g. the first and second cylindrical portions 16a and 16c, should be cylindrical and fit tightly inside the inner circumferential surfaces of the first stator plate 14a and second stator plate 14c, respectively. In a specific embodiment at least one of the first stator plate 14a and second stator plate 14c is integrated with the stator frame 14b, such that the limit between the stator frame 14b and said stator plate 14a and/or 14c will coincide with the circumferential rim 26 and/or 27.
As shown in
In
The fact that no partition walls are present in the rotor apparatus 11, and that instead the vanes 18 are arranged to provide the sealing between the chambers, will imply that a foremost vane in the shallow portion will act in a direction opposite to the current rotational direction of the rotor. This is illustrated in
In
The width of the shallow portion 19b will hence not contribute to the torque of the hydraulic motor. In this respect it should be kept as shallow as possible. The width of the shallow portion 19b is defined by the length of the first circumferential rim 26 and the second circumferential rim 27, and in order for said first and second circumferential rims 26 and 27 to provide a reliable guiding of the vanes, they should preferably be at least some millimetres wide, but since it implies a trade-off on the torque, it may be kept smaller. The width is therefore decided in dependence of the intended application of the rotator.
In
In
In
In
A major difference of this alternative embodiment is however that the first attachment piece 12 is arranged for connection to a tool and a second attachment piece 13 is arranged for connection to a crane arm. Further, a transmission unit 31 is arranged to transmit the rotational movement between the second attachment piece 13 and the rotor 15. An external axial bearing 20′ is arranged to allow the first and second attachment pieces 12 and 13 and to handle the forces acting on the rotator.
Above, the invention has been described with reference to specific embodiments. The invention is however not limited to this embodiment. It is obvious to a person skilled in the art that other embodiments are possible within the scope of the following claims.
Number | Date | Country | Kind |
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1850692-3 | Jun 2018 | SE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2019/059657 | 4/15/2019 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
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WO2019/233665 | 12/12/2019 | WO | A |
Number | Name | Date | Kind |
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20150016934 | Cooper | Jan 2015 | A1 |
Number | Date | Country |
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2 820 565 | Jan 2015 | CA |
3146693 | Jun 1983 | DE |
WO 03082725 | Oct 2003 | WO |
WO 2018038675 | Mar 2018 | WO |
Number | Date | Country | |
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20210254303 A1 | Aug 2021 | US |