BACKGROUND OF THE INVENTION
This invention relates generally to a running surface on which a hydraulic rotating kit such as a hydraulic pump cylinder block is rotatably mounted.
SUMMARY OF THE INVENTION
An improved running surface having pressure gradient grooves adjacent to the respective kidney ports is disclosed herein. In one aspect of this disclosure, at least one of the pressure gradient grooves has a distal end located outside of the pitch circle formed by the kidney ports and at least one of the pressure gradient grooves has a distal end located inside the circumference of the pitch circle. In another aspect of this disclosure, the distal ends of opposing pressure gradient grooves overlap each other. In the embodiments depicted herein, the two pressure gradient grooves with their distal ends disposed outside this circumference correspond to the trailing end of the respective kidney ports, while the other two pressure gradient grooves correspond to the leading end of their respective kidney ports. This design results in improved pressure and flow pulsations in the unit and reduced noise. The disclosure herein may be used in connection with pump end caps, center sections and other mounting structure for one or more rotating kits used in a hydraulic drive device or other application, and may be used with or without a separate valve plate.
A better understanding of the objects, advantages, features, properties and relationships of the invention will be obtained from the following detailed description and accompanying drawings which set forth illustrative embodiments that are indicative of the various ways in which the principles of the invention may be employed.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a perspective view of an exemplary pump assembly using an end cap incorporating teachings of the present invention.
FIG. 2 is a plan view of an end cap for a hydraulic drive unit such as the pump assembly shown in FIG. 1 and having a running surface in accordance with one or more of the principles disclosed herein.
FIG. 3 is a side elevational view of the end cap of FIG. 2.
FIG. 4 is a plan view of a portion of the running surface of the end cap shown in FIG. 2.
FIG. 5 is a cross-sectional view along the line 5-5 of FIG. 2.
FIG. 6 is a plan view of a second end cap for a hydraulic drive unit, adapted to receive a valve plate formed in accordance with one or more of the principles disclosed herein.
FIG. 7 is a plan view of the valve plate to be applied to the end cap of FIG. 6.
FIG. 8 is a plan view of a portion of a running surface for a second embodiment of the invention.
FIG. 9 is a perspective, external view of an exemplary transaxle which may incorporate a running surface in accordance with one or more teachings disclosed herein.
FIG. 10 is a perspective view of certain components of an exemplary hydraulic drive assembly which may be used in the transaxle of FIG. 9.
FIG. 11 is a perspective view of the center section depicted in FIG. 10, showing the running surface thereof.
FIG. 12 is a plan view of an exemplary vehicle incorporating the transaxle of FIG. 9.
DETAILED DESCRIPTION OF THE DRAWINGS
The description that follows describes, illustrates and exemplifies one or more embodiments of the invention in accordance with its principles. This description is not provided to limit the invention to the embodiment(s) described herein, but rather to explain and teach the principles of the invention in order to enable one of ordinary skill in the art to understand these principles and, with that understanding, be able to apply them to practice not only the embodiment(s) described herein, but also any other embodiment that may come to mind in accordance with these principles. The scope of the invention is intended to cover all such embodiments that may fall within the scope of the appended claims, either literally or under the doctrine of equivalents.
It should be noted that in the description and drawings, like or substantially similar elements may be labeled with the same reference numerals. However, sometimes these elements may be labeled with differing numbers or serial numbers in cases where such labeling facilitates a more clear description. Additionally, the drawings set forth herein are not necessarily drawn to scale, and in some instances proportions may have been exaggerated to more clearly depict certain features. As stated above, this specification is intended to be taken as a whole and interpreted in accordance with the principles of the invention as taught herein and understood by one of ordinary skill in the art.
An exemplary pump assembly 100 is shown in FIG. 1, where a main pump 109 includes an end cap 122 disposed between main pump housing 109a and a separate end cap 106 for an auxiliary pump 105. A trunnion arm 104 extends out of housing 109a and is used to control the displacement of the hydraulic pump (not shown) located in main pump housing 109a. A transaxle that can also use the teachings of this invention is depicted in FIGS. 9-11, which disclose a hydraulic pump 409 including a pump shaft 401 driving a cylinder block 408, which is disposed on a running surface 413 located on center section 421. A swash plate 403 is controlled by trunnion arm 403a. FIG. 12 depicts an exemplary vehicle 490 having transaxles 400a, 400b mounted on a frame 491, where output axles 402 drive a pair of wheels 494 for zero turn operation. Transaxles 400a, 400b are driven by prime mover 492 through a belt and pulley assembly 493. The pump assembly 100 and end caps 122 are similar in many respects to those disclosed in commonly owned U.S. Pat. No. 9,074,670 and commonly owned U.S. Pat. No. 6,332,393, and the transaxle 400a is similar in many respects to that disclosed in commonly owned U.S. Pat. No. 9,341,258. The disclosures of these patents, which are incorporated by reference herein in their entirety, also teach other elements of hydraulic pump assemblies and transaxles that may be relevant to this disclosure.
Turning first to the embodiment shown in FIGS. 2-5, end cap 122 has a running surface 113 with a pair of arcuate kidney ports 118 and 119 formed thereon to communicate with hydraulic porting 120 internal thereto, which is understood to constitute various internal passages. In general, kidney ports 118 and 119 are symmetrically disposed about the centerline 112 of running surface 113, as indicated by the reflective angles ‘B’ which are preferably in the range of 22 to 24 degrees. A rotating pump cylinder block, such as cylinder block 408, may be disposed on running surface 113, and a pump or input shaft, such as input shaft 401, would extend through the pump and shaft support bore 111 formed in end cap 122. As is known in the art, system ports 126 and 127 may be formed in one side of end cap 122 to permit the pump and hydraulic porting 120 to communicate with other parts of a hydraulic system such as, for example, a hydraulic motor (not shown). A diagnostic port 128 is also depicted between system ports 126 and 127, and end cap 122 may optionally include stiffening ribs 117 to ensure flatness of running surface 113 under load. It will be understood that end cap 122 includes other ports such as a bypass port, inlet port, etc., none of which are specifically shown but which may be formed on other sides of end cap 122.
The terms “rat tail” or “fishtail” are often used to describe a pressure gradient groove formed on a running surface adjacent the end of a kidney port, such as the pressure gradient grooves 118a, 118b, 119a and 119b shown in FIG. 2. In this application, the terms “pressure gradient groove” or “groove” will generally be used to describe these features. The term “pitch circle” is used to describe the circle 114 that runs generally through the center of each of the kidney ports 118, 119 and aligns with the rotational path the pump cylinders in the cylinder block (not shown) traverse. This term is not used in the mathematical sense but should be understood to incorporate ordinary engineering and machining tolerances. The term “kidney port” is also used broadly to describe the ports on a running surface for a rotating cylinder block to permit fluid communication between the cylinder block and a hydraulic porting system.
Each kidney port 118 and 119 has two opposing ends, and a groove formed at each end. Grooves 118a and 118b extend from opposing ends of kidney port 118 while grooves 119a and 119b extend from opposing ends of kidney port 119. As can be seen most clearly in FIG. 4, groove 119b has a proximal end 154 adjacent one end of kidney port 119 and distal end 153 which is disposed outside the circumference of pitch circle 114. Groove 118a has a proximal end 152 adjacent one end of kidney port 118 and distal end 151 which is disposed inside the circumference of pitch circle 114. It can be further seen that while distal end 151 approaches centerline 112, distal end 153 passes over the centerline 112 such that the radial centers of distal ends 151 and 153 lie on a line 110 that is radially offset from centerline 112, forming an angle ‘A’ therewith, which is preferably 2 degrees. This arrangement permits an overlap between the distal ends 151 and 153 of grooves 118a and 119b, to permit communication between these two grooves during operation. The same arrangement is preferably used with grooves 119a and 118b formed at the other ends of respective kidney ports 119 and 118. Such overlap and the resulting communication between the two pressure sides improves the ability of the unit to find and maintain neutral under no load conditions. It will be understood, however, that the relationship of the various distal ends of the grooves with respect to one another may be varied within the principles and scope of this disclosure. For example, the overlap of distal ends 151 and 153 could be greater than that depicted in FIG. 4, such that the radial centers of these distal ends are no longer on line 110. In the embodiment shown, the rotation of the pump cylinder block is counterclockwise, as depicted by reference arrow 116, so that grooves 118b and 119b are the trailing grooves, while grooves 118a and 119a, inside the circumference of the pitch circle, are leading. It will be understood that the design could be mirrored for clockwise rotation if preferred.
The depth of each groove 118a and 119b varies from one end to the other, being deeper at the proximal end 152, 154 adjacent the end of the respective kidney port and shallower at the distal end 151, 153. It will be understood that the other grooves 118b and 119a would be identical to their corresponding groove. These grooves have a generally flat ramp 122R as shown in the cross-sectional view of groove 119b in FIG. 5. Ramp 122R extends at a constant ramp angle 122A from the initial depth 122D, preferably 0.016 in. for each groove. In grooves 119b and 118b, ramp angle is preferably 3 degrees, while in grooves 118a and 119a the preferred ramp angle is 7 degrees. The terminus of groove 119b adjacent proximal end 154 is depicted in FIG. 5 as a vertical drop into kidney port 119, but it will be understood that this portion (and the equivalent portion of the other grooves) could also be radiused if desired.
FIG. 2 also depicts a separate reference groove 115 that is not functional during operation of the apparatus but is used to ensure that the existing grooves are machined to the proper depth and profile. This optional reference groove is machined as a flat or constant depth groove, rather than a ramped groove, using the same tool that forms grooves 118a, 118b, 119a, and 119b, and is preferably machined to a depth of 0.016 in. This eliminates the need to artificially flatten a portion of the ramped grooves to create a specific location for gauging tool performance. Eliminating this flattened portion of the ramped grooves further reduces flow and pressure pulsations as cylinder pistons transition between kidney ports 118 and 119. It should be understood that the specific location of reference groove 115 may be varied.
A further embodiment is depicted in FIG. 8, depicting running surface 313 where grooves 318a, 318b, 319a and 319b are similar in many respects to those previously disclosed. As shown by reference arrow 316, this embodiment is intended for counterclockwise rotation of the cylinder block. The distal ends 351 and 353 of the respective grooves are offset from pitch circle 314, but do not overlap. Specifically, groove 318a has a proximal end 352 adjacent one end of kidney port 318 and distal end 351 which is disposed inside the circumference of pitch circle 314. Distal end 353 passes over the centerline 312 such that the radial center of distal end 353 lies on a line 310 with the radial center of the corresponding trailing groove 318b. Line 310 is radially offset from centerline 312, forming an angle ‘A’ therewith, which is preferably 2 degrees. The radial center of distal end 351 of groove 318a is further offset from centerline 312, and lies on a line 325 with the radial center of the distal end of corresponding leading groove 319a, with line 325 forming an angle ‘C’ with line 310, with the angle ‘C’ being preferably from one to three degrees. It will be understood that the values of the angles ‘A,’ ‘B,’ and ‘C’ can be varied depending on the size of the rotating kits being used and the desired performance characteristics. For example, a larger value for the ‘C’ angle corresponds to a more aggressive response, but correspondingly increased noise. It has also been determined that the overlap design shown in, e.g., FIG. 2 provides a smoother response to user inputs to the transmission, whereas the “gap” design of FIG. 8 provides a more aggressive response to such inputs.
While FIGS. 1-4 depict a running surface 113 that is integrally formed on a pump end cap 122, it can be seen from FIGS. 9-11 that a similar running surface 413 could be formed on center section 421 on which both pump cylinder block 408 and a motor cylinder block (not shown) are disposed. Other similar structure for rotatably mounting a cylinder block could be used. In addition, a valve plate attached or disposed on an end cap, center section or other structure could also be used with the pressure gradient grooves depicted in FIG. 4 or 8 formed thereon. Such an embodiment is depicted in FIGS. 6 and 7, where valve plate 230 is mounted on a mounting surface 233 of end cap 222. Valve plate 230 provides a running surface 213 separate from end cap 222, along with a first pair of kidney ports 218 and 219 extending through valve plate 230 and communicating with a second pair of kidney ports 223 and 224 in end cap 222. Pressure gradient grooves 218a and 218b are provided for kidney port 218, while pressure gradient grooves 219a and 219b are provided for kidney port 219 in a manner similar to that described for the first embodiment. Reference groove 215 may also be machined in valve plate 230 in the same manner as, and for the same purpose as reference groove 115 in the first embodiment. Shaft support bore 211 is also provided in end cap 222 for the pump or input shaft, such as input shaft 401 or its equivalent. Stiffening ribs 217 may optionally be provided in this embodiment also. Valve plate 230 may be located on end cap 222 using pins 241a and 241b engaged to corresponding notches 231a and 231b. A plurality of pressure relief passages 242 may be formed on end cap 222 under valve plate 230 to help eliminate any tendency of valve plate 230 to lift off the surface of end cap 222 during operation.
While specific embodiments have been described in detail, it will be appreciated by those skilled in the art that various modifications and alternatives to those presented herein could be developed in light of the overall teachings of the disclosure. Accordingly, the particular arrangements disclosed are meant to be illustrative only and not limiting as to the scope of the invention which is to be given the full breadth of the appended claims and any equivalent thereof.
Patent Grant
10533541
