1. Field of the Invention
The present invention relates to a hydraulic shovel concurrently used for crane operations.
2. Description of the Prior Art
A hydraulic shovel concurrently used for crane operations is comprised of a lower running body and an upper turning body that is mounted onto this lower running body via a turning mechanism such that it may freely turn, wherein an implement is provided on the upper turning body. The implement includes a boom, an arm and a bucket. And the hydraulic shovels concurrently used for crane operations of this type are provided with a hook at a tip end portion of the implement for enabling crane operations. More particularly, the bucket is pivotally attached to the arm via a swinging mechanism such that, for instance, the hook is suspended from a pivot shaft comprising a part of this rocking mechanism.
A safe-working load for loads to be suspended is preliminarily set for suspending operations performed during crane operations, and it is necessary to take care that an actual load with a member to be suspended being in a suspended condition will not exceed this safe-working load. For this purpose, a load display monitor was conventionally provided for displaying the actual load or the safe-working load on this load display monitor so as to inform an operator of these loads. It is further necessary to confirm engine conditions of this hydraulic shovel concurrently used for crane operations for which purpose another monitor screen was required. More particularly, in performing ordinary excavation operations, it was sufficient to keep track of engine conditions such as cooling water temperature for the engine, engine oil temperature or the amount of fuel remaining and others to ascertain the condition of the entire vehicle whereas the load conditions need to be ascertained in addition to the above when performing crane operations to be sure to keep track of the condition of the entire vehicle body. In other words, when performing crane operations, load conditions acting on the vehicle body besides engine conditions function as factors that largely affect the entire vehicle body, and it will be a premise for performing stable operations to keep track of this load conditions as well.
However, since the load display monitor was provided at a different position than the monitor screen for watching the engine conditions so that the operator may not observe these two in a simultaneous manner that led to difficulties in operations and complications in confirming conditions when performing crane operations.
Moreover, since only the actual load or safe-working load was displayed on the above-mentioned load display monitor, the operator needed to judge by himself or herself on the basis of these numeric values whether the vehicle is in a dangerous condition or not which may have led to delays in operating speed. It has thus conventionally been developed for an overload preventing and alarming device, which was provided either in addition to the above-mentioned load display monitor or singly, for generating alarm sounds in case the suspending load (actual load) reached, for example, 90% of the safe-working load for the particularly posture. However, even though the arrangement may be that such alarm sounds are generated, it may happen that the operator may not hear them owing to noise or other factors at site so that it was impossible to inform the operator of dangerous conditions in a stable manner. In performing suspending operations during crane operations, problems are presented in that contact between hooks and buckets causes damages in the hooks and buckets or inconveniences in suspending members to be suspended by the hooks (hook contact problems) and the like in addition to the problem of overload. It was, however, conventionally the case that alarm means was employed that was capable of only informing that a dangerous area has been reached in view of the problem of this hook contact and the like.
The present invention has been made for solving the above conventional problems, and it is an object thereof to provide a hydraulic shovel concurrently used for crane operations enabling the operator to immediately keep track of conditions during crane operations and dangerous conditions occurring on the implement or the vehicle body and to perform operations in a stable and rapid manner.
For this purpose, the hydraulic shovel concurrently used for crane operations according to a first aspect of the present invention is comprised with an implement 4 including a boom 5, an arm 6, a bucket 7 and a hook 10 for enabling crane operations, the hydraulic shovel concurrently used for crane operations comprising a monitor device including a monitor screen 44, wherein it is possible to display parameters related to load factors of safe-working load (which may be hereinafter referred to as “load factor” in abbreviated form) and alarm information on the above-mentioned monitor screen 44 in above-mentioned crane operations while it is further possible to perform sequentially switched display of a plurality of display items of an alarm information display portion 53, and wherein a parameter display portion 51 is turned into an alarm color in case the above-mentioned load factor is within a dangerous area.
In the hydraulic shovel concurrently used for crane operations according to the first aspect described above, parameters related to load factors and alarm information are displayed on the monitor screen 44 of the monitor device during crane operations so that it is possible to keep track of dangerous conditions of load factors through these parameters, and in case the implement 4 is in an alarm condition (dangerous condition), this fact may be recognized through alarm information. As for the alarm information, since display items are sequentially switched, it is possible to keep track of various alarms of danger. Moreover, since the parameter display portion 51 turns into an alarm color when the load factor is in the dangerous area, it will be easy for the operator to judge whether the load factor is in a dangerous condition or not to thereby enable effective operations.
In the hydraulic shovel concurrently used for crane operations according to a second aspect of the present invention, the above-mentioned alarm information includes arm grounding angle alarm in which an angle formed between the arm 6 of the implement 4 and a ground surface becomes a specified alarm angle and hook contact alarm in which the hook 10 and the bucket 7 of the implement 4 come into contact.
Since the alarm information of the hydraulic shovel concurrently used for crane operations according to the second aspect described above includes arm grounding angle alarm and hook contact alarm, it is possible to prevent the arm 6 from coming to a dangerous angle and to effectively prevent the hook 10 from contacting the bucket 7. With this arrangement, crane operations may be effectively performed.
In the hydraulic shovel concurrently used for crane operations according to a third aspect of the present invention, the above-mentioned parameter display portion 51 is disposed in a center of the above-mentioned monitor screen 44 whereas the alarm information display portion 53 is disposed around the parameter display portion 51 to be smaller than the parameter display portion.
Since the parameter display portion 51 is disposed in a center of the monitor screen 44 in the hydraulic shovel concurrently used for crane operations according to the third aspect described above, the operator has a good sight of the parameters displayed thereon to be capable of effectively performing crane operations.
In the hydraulic shovel concurrently used for crane operations according to a fourth aspect of the present invention, an alarm sound is generated in case the above-mentioned parameter display portion 51 and/or the alarm information display portion 53 is in the alarm color.
Since the parameter display portion 51 and/or the alarm information display portion 53 will turn into the alarm color in addition to issuing an alarm sound in case the load factor or some other parameter is in a dangerous area in the hydraulic shovel concurrently used for crane operations according to the fourth aspect described above, the operator may reliably know that the load factor is in the dangerous area with his or her eyes and ears so that it is possible to perform operations in an effective manner.
The hydraulic shovel concurrently used for crane operations according to a fifth aspect of the present invention is arranged in that the parameter display portion 51 and/or the alarm information display portion 53 is turned into an advanced notice color when in an advanced notice area that is close to the dangerous area and into the above-mentioned alarm color when in the above-mentioned dangerous area.
In the hydraulic shovel concurrently used for crane operations according to the fifth aspect described above, since the parameter display portion 51 and/or the alarm information display portion 53 is turned into an advanced notice color when in an advanced notice area that is close to the dangerous area, the operator may be ascertained that the dangerous area is close so that operations may be performed at great care. Since the color will change to the alarm color when the dangerous area has been entered, the operator may know that the dangerous area has been entered so that operations may be terminated or the implement swung into a safe direction.
The hydraulic shovel concurrently used for crane operations according to a sixth aspect of the present invention is arranged in that the parameter display portion and/or the alarm information display portion generates an advanced notice sound when in the advanced notice color and the above-mentioned alarm sound that is different from the above-mentioned advanced notice sound when in the alarm color.
In the hydraulic shovel concurrently used for crane operations according to the sixth aspect described above, since the parameter display portion and/or the alarm information display portion turned into an advanced notice color when in an advanced notice area that is close to the dangerous area and an advanced notice sound issued when in this advanced notice color, the operator may reliably know that the dangerous area is close with his or her eyes and ears so that it is possible to perform operations with great care. Moreover, since the color will change to the alarm color when the dangerous area has been entered and an alarm sound issued when in the alarm color, the operator may reliably know that the dangerous area has been entered with his or her eyes and ears so that it is possible to perform safe operations in a more reliable manner.
The hydraulic shovel concurrently used for crane operations according to a seventh aspect of the present invention is arranged in that an engine condition is displayed on the above-mentioned monitor screen 44.
Since the engine condition is displayed on the monitor screen 44 in addition to parameters related to the above-mentioned load factors during crane operations in the hydraulic shovel concurrently used for crane operations according to the seventh aspect described above, the operator of this hydraulic shovel concurrently used for crane operations may easily and rapidly know the vehicle body condition required during the operation.
The hydraulic shovel concurrently used for crane operations according to a eighth aspect of the present invention is arranged in that the parameter display portion 51 is disposed in a central portion of the monitor screen 44 whereas an engine condition display portion 52 for displaying the above-mentioned engine condition is disposed around this parameter display portion 51.
Since the parameter display portion 51 is disposed in a central portion of the monitor screen 44 in the hydraulic shovel concurrently used for crane operations according to the eighth aspect described above, parameters that are displayed on this parameter display portion 51 can be easily observed to keep easily track of this parameters.
The hydraulic shovel concurrently used for crane operations according to a ninth aspect of the present invention is arranged in that parameters that are displayed on the parameter display portion 51 are related to actual load, safe-working load, operating radius, operating height and load factor of safe-working load and others, and wherein multiple switch display among these is possible.
In the hydraulic shovel concurrently used for crane operations according to the ninth aspect described above, it is possible to display a variety of parameters to easily and rapidly keep track of various conditions during operations.
The hydraulic shovel concurrently used for crane operations according to a tenth aspect of the present invention is provided an implement 4 including a boom 5, an arm 6, a bucket 7 and a hook 10 for enabling crane operations, the hydraulic shovel concurrently used for crane operations comprising a monitor device 45 including a monitor screen 44, wherein it is possible to display parameters related to load factors of safe-working load and engine conditions on the above-mentioned monitor screen 44 during the above-mentioned crane operations.
In the hydraulic shovel concurrently used for crane operations according to the tenth aspect described above, since both of parameters related to load factors and engine conditions are simultaneously displayed on the monitor screen 44 during crane operations, the operator of this hydraulic shovel concurrently used for crane operations may easily and rapidly keep track of conditions of the vehicle body required during operation.
The hydraulic shovel concurrently used for crane operations according to a eleventh aspect of the present invention is arranged in that a parameter display portion 51 for displaying parameters related to the above-mentioned load factors is disposed in a central portion of the monitor screen 44 whereas an engine condition display portion 52 for displaying the above-mentioned engine conditions is disposed around this parameter display portion 51.
Since the parameter display portion 51 is disposed in a central portion of the monitor screen 44 in the hydraulic shovel concurrently used for crane operations according to the eleventh aspect described above, parameters that are displayed on this parameter display portion 51 may be easily observed to keep easily track of the parameters.
The hydraulic shovel concurrently used for crane operations according to a twelfth aspect of the present invention is arranged in that the parameters that are displayed on the parameter display portion 51 are related to actual load, safe-working load, operating radius, operating height and load factor of safe-working load and others, and wherein multiple switched display among these is possible.
In the hydraulic shovel concurrently used for crane operations according to the twelfth aspect described above, it is possible to display a variety of parameters to easily and rapidly keep track of various conditions during operations.
Concrete embodiments of the hydraulic shovel concurrently used for crane operations of the present invention will now be explained in details while referring to the drawings.
As illustrated in
Implement steering levers 19, 20 are respectively provided on a side portion side of the driver's seat 13. The implement steering levers 19, 20 function to perform up and down movements of the boom 5, rotation of the arm 6 and the bucket 7, as well as turning operations of the upper turning body 3 itself and the like. More particularly, the upper turning body 3 and the boom 5 are coupled through a cylinder mechanism 21, the boom 5 and the arm 6 are coupled through a cylinder mechanism 22, and the arm 6 and the bucket 7 through a cylinder mechanism 23 as illustrated in
A tip end portion of the piston rod of the cylinder mechanism 23 is pivotally attached to a swinging mechanism 25 and the above-mentioned hook 10 is mounted to swinging mechanism 25. In this case, the swinging mechanism 25 is included, as illustrated in
The above-mentioned hook 10 is included a base portion 33 and a hook main body portion 34 that are coupled through a coupling portion 35 such that the hook main body portion 34 may be freely rotated with respect to the base portion 33. Then, a hole portion is formed at the base portion 33 and the above-mentioned shaft 30 is pierced through this hole portion, so that this hook 10 is hung down from the tip end portion of the implement 4 and members to be suspended (not shown in the drawings) may be suspended from this hook 10.
As illustrated in
In case of a hydraulic shovel concurrently used for crane operations that is capable of performing crane operations, the boom angle α and the arm angle β will be large as illustrated by the solid line in
As illustrated in
In case of the second mode, there are provided a parameter display portion 51 for displaying parameters, an engine condition display portion 52 for displaying engine conditions and an alarm information display portion 53 for displaying alarm information as illustrated in
The engine condition of the second mode is related to the engine of the hydraulic shovel concurrently used for crane operations such as the amount of fuel remaining, the temperature of the engine cooling water or the engine oil temperature, and is provided on the right and left of the parameter display portion 51. The alarm information of the alarm information display portion 53 includes the above hook contact alarm or arm grounding angle alarm and the like, wherein the alarm information display portion 53 is disposed upward of the parameter display portion 51 to be of a size that is smaller than that of this parameter display portion 51.
It should be noted that the monitor device 45 is provided with a plurality of push buttons 55 . . . as illustrated in
In case the load factor exceeds, for instance, 90% during operation, the first portion 51a of the parameter display portion 51 (background portion other than the letters) is changed to an advanced notice color (in the illustrated example, indicated through hatching) as illustrated in
In case the advanced notice color is displayed, an advanced notice sound is generated from the sound generating means 47 and in case the alarm color is displayed, an alarm sound, which is different from the advanced notice color, is generated from the sound generating means 47. More particularly, a signal for generating an advanced notice sound is sent from the advanced notice/alarm instructing means 46 to the sound generating means 47 when in the advanced notice region whereas a signal for generating an alarm sound is sent from the advanced notice/alarm instructing means 46 to the sound generating means 47 when in the alarm region. This sound generating means 47 may, for instance, be consisted by a buzzer, a bell and a speaker or the like. The advanced notice sound and the alarm sound may be differed by employing respectively different sounds, by changing the size of the sound, the height of the sound or the intensity of the sound and the like, and may be further differed to be either a continuous sound or an intermittent sound.
The alarm information display portion 53 displays an advanced notice alert for the arm grounding angle when 165°≦θ<170° is satisfied wherein θ is a value obtained by adding the boom angle a to the arm angle β, an alarm alert for the arm grounding angle when 165°>θ is satisfied which is beyond the set operating range, an advanced notice alert for hook contact when 280°<θ≦285° is satisfied, and an alarm alert for hook contact when 285°<θ. As illustrated in
The advanced notice color and the alarm color of the alarm information display portion 53 are identical to the colors of the advanced notice color and the alarm color of the above parameter display portion 51 and an advanced notice sound is similarly generated when the alarm information display portion 53 turns to the advanced notice color while an alarm sound is generated when the alarm information display portion 53 turns to the alarm color. The alarm information display portion 53 is arranged in that it generally displays load factors (numeric values) unless “hook contact” or “arm grounding angle” fall within the advanced notice area or the dangerous area while the alarm information display portion 53 is changed to the advanced notice color and displays “load factor” when the load factor falls within the above-mentioned advanced notice area as illustrated in
It should be noted that the alarm information display portion 53 displays “stroke end” as illustrated in
In this manner, according to the hydraulic shovel concurrently used for crane operations of the above arrangement, the letters of “load factor” will be displayed on the alarm information display portion 53 as illustrated in
When the advanced notice area for hook contact has been entered, the letters of “hook contact” are displayed on the alarm information display portion 53 while the alarm information display portion 53 also changes to the advanced notice color as illustrated in
According to the above embodiments, since advanced notices and alarms related to “load factor”, “hook contact”, “arm grounding angle” and “stroke end” are sequentially switched and displayed on the alarm information display portion 53, the operator may reliably keep track of a plurality of advanced notice conditions and alarm conditions. Moreover, since advanced notices and alarms related to “load factor” are individually displayed on the first portion 51a of the parameter display portion 51 while displaying such plurality of advanced notices and alarms in a switching manner, advanced notices and alarms related to “load factors”, which are of particular importance, may be reliably and rapidly ascertained to thereby improve operability in a more remarkable manner. It should be noted that the present invention also incorporates cases in which no “load factors” are displayed on the alarm information display portion 53.
Since both of parameters related to load factors of safe-working load and engine conditions are simultaneously displayed on the monitor screen 44, the operator of the hydraulic shovel concurrently used for crane operations may easily keep track of various information required during operation so that it is possible to effectively prevent unstable conditions and to perform operations in a safe manner.
The monitor device 45 described above is disposed on a lower portion of a longitudinal frame 58 partitioning a front window 56 of the driver's cab 11 and one of the side windows 57 as illustrated in
While a concrete embodiment of the present invention has been explained so far, the present invention is not limited to the above embodiment but may be implemented upon making various changes that are within the scope of the present invention. For instance, the position of the monitor device 45 is not limited to the position of
Number | Date | Country | Kind |
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2001-196205 | Jun 2001 | JP | national |
2001-196206 | Jun 2001 | JP | national |
Number | Date | Country | |
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Parent | 10183954 | Jun 2002 | US |
Child | 11078514 | Mar 2005 | US |