The present invention concerns in general hydraulic systems that are arranged to distribute the water flows between different circuits of a system, particularly in installations for heating and generating domestic hot water.
It is known that, in the aforesaid installations, motorized three-way valves are used to selectively direct water to various heat exchangers through different hydraulic circuits.
New solutions have recently been proposed that provide for the use of non-motorized three-way valves, which switch between different positions according to the pressure produced by the circulation pump.
An object of the present invention is to make available a hydraulic system for diverting a flow of water from a primary exchanger to a secondary exchanger or heating circuit that operates without a motor, and therefore does not require electrical energy to drive it but rather is driven only by the hydraulic energy of the water flow, which is simple and reliable.
This and other objects are achieved according to the invention with a hydraulic system for an installation for heating and generating domestic hot water, which heating installation comprises a primary heat exchanger for heating a water flow usable in a heating hydraulic circuit, a secondary heat exchanger for transferring heat from a water flow coming from the primary heat exchanger to a domestic water flow and a circulation pump for generating the water flow in the primary heat exchanger;
According to the present invention it is therefore possible to direct the water into the different circuits of the heating system with a simple and reliable hydraulic system, which operates without a motor and therefore does not require electricity for its operation, being driven only by the hydraulic energy of the water flow.
With such a system the cost of the valve and the cost of the electrical/electronic control part of the valve are further reduced. Hydraulic performance is also improved and water hammering is avoided.
According to an embodiment, the three-way valve further comprises return means associated with the movable support, which produce an elastic force to bias the movable support towards an intermediate position between the opposed seats of the three-way valve, wherein this intermediate position is associated with the off-state of the circulation pump.
In particular, when the obstructing member is engaged against one of said opposed seats of the three-way valve, said movable support is movable towards said seat against the action of said elastic force due to pressure when the circulation pump switches from the off-state to the on-state.
Moreover, said movable support may be capable of driving the obstructing member from one to the other of said opposed seats of the three-way valve due to said elastic force when the circulation pump switches from the on-state to the off-state.
According to a specific embodiment, the movable support is arranged to be slidable between the opposed seats of the three-way valve and the obstructing member is made as a flexible conical ring arranged around the movable support.
In this case, when the obstructing member is engaged against one of said opposed seats of the three-way valve, said obstructing member is capable of overturning due to pressure when the circulation pump switches from the off-state to the on-state, as well as driving said movable support towards said seat against the action of said elastic force.
According to another specific embodiment, the movable support is arranged to be slidable between the opposed seats of the three-way valve, and the obstructing member is made as a ring arranged around the movable support and slidable with respect thereto.
In this case, when the obstructing member is engaged against one of said opposed seats of the three-way valve, said movable support is capable of moving due to pressure toward said seat and with respect to the obstructing member, against the action of said elastic force when the circulation pump switches from the off-state to the on-state.
According to another specific embodiment, the obstructing member is carried by a S-shaped leaf axially biased to flex reciprocatingly towards one or the other of said opposed seats of the three-way valve, the obstructing member being formed as a bend of said leaf
In this case, the obstructing member is capable of reversing curvature and engaging one of said opposed seats of the three-way valve due to pressure when the circulation pump switches from the off-state to the on-state, and wherein the S-shaped leaf is capable of bringing the obstructing member into an intermediate position between said opposed seats, due to an elastic force produced by the leaf when the circulation pump switches from the on-state to the off-state.
Further features and advantages of the invention will become apparent from the detailed description that follows, provided by way of non-limiting example with reference to the accompanying drawings, wherein:
The system A is connected between an outlet fitting 23 of the boiler and a primary heat exchanger 21 intended to heat a flow of water for use in a hydraulic heating circuit comprising (for example) a pipeline 22 extending between the outlet fitting 23 and an inlet fitting 20 of the boiler, and along which are interposed one or more radiators 24. The boiler B further comprises a secondary heat exchanger 25, to transfer heat from a flow of water coming from the primary heat exchanger 21 and flowing in a pipe 26, to a flow of domestic water flowing in a pipeline 27 extending between two fittings 28, 29 of the boiler. The fitting 28 is intended to be connected to a water source, e.g. to the water supply network, and the fitting 29 may be connected to a tap 30 for domestic hot water. In some embodiments the boiler B does not comprise the secondary heat exchanger 25 which is arranged outside the boiler itself, but is connected to the primary heat exchanger 21 and to the hydraulic system A in a similar way as shown in
In the embodiment in
The three-way valve 8 comprises, in
With reference to
With reference to
The structure and operation of different embodiments of the three-way valve 8 shall now be described.
The three-way valve 8 is switchable between at least two positions in which the first port 2 is selectively in fluid communication with the second port 3 or with the third port 4, so that the water passing through the primary exchanger 21 is directed to the heating circuit 22, 24 or to the secondary exchanger 25 for heating the domestic water.
The three-way valve 8 is of the non-motorized type, and is responsive to the pressure applied by the circulation pump 7 at the first port 2 (inlet port, in the example in
In this regard, reference is made to a first embodiment of the three-way valve, represented in
This three-way valve 8 comprises a valve body 81, in which are obtained the first port (inlet port) 2, the second port (first outlet port) 3 and the third port (second outlet port) 4, all of which are connected to a switching chamber 82 obtained in the valve body 81.
Inside the switching chamber 82 there is arranged an obstructing member 83 that takes the form of a flexible conical ring, which in turn is carried by a movable support 84 made as a sliding shuttle inside the valve body 81. The obstructing member 83 is made of a disc of flexible material (e.g. rubber) with a hole in the center, which, as a result of the difference in diameter between the hole of the disc and the larger diameter shaft of the movable support 84 on which it is mounted, assumes the shape of a flexible conical ring that is seen in
At opposite ends, the movable support 84 is attached to guided rods 84b and 84c, which are inserted in corresponding guide holes 81b and 81c obtained in the valve body 81.
Between the ends of the movable support 84 and the respective counterparts of the valve body 81 are interposed respective opposed elastic means 85b and 85c, which bias the movable support 84 towards an intermediate position or equilibrium position, represented in
Inside the switching chamber 82 there are further obtained a first and a second opposed valve seat 81d and 81e, interposed between the first port 2 and the second port 3, and between the first port 2 and the third port 4 respectively. The valve seats 81d and 81e are suitable to be engaged reciprocatingly by the first sealing surface 83b and by the second sealing surface 83c of the obstructing member 83, respectively. The first port 2 is oriented orthogonally to the axis that joins the valve seats 81d and 81e.
In
If the circulation pump 7 is then stopped, the pressure difference between the two circuits is canceled, and thus the movable support 84 returns to the equilibrium position due to the return force exerted by the springs 85b and 85c, and drives with it the obstructing members 83, returning the three-way valve 8 to the position shown in
The valve described above thus operates in a cyclical manner, reciprocatingly opening and closing the heating circuit 22, 24 and the secondary heat exchanger circuit 25.
The switching on and off of the circulation pump is controlled by a control unit (not shown) of the boiler B, according to the user's demands. Sensors, e.g. pressure, temperature or flow sensors, are normally associated respectively with the heating circuit 22, 24 and the circuit of the secondary heat exchanger 25 to detect the state of operation of the two circuits. By means of these sensors, the control unit of the boiler B is thus able to determine whether the switching state of the three-way valve 8 actually corresponds to the user's demand and, if it does not, to switch the circulation pump 7 on and off again to cause a further switching of the three-way valve. This may be achieved in a short time and in any event in line with the switching times of conventional motorized valves.
Reference is now made to a second embodiment of the three-way valve, represented in
This three-way valve 8 comprises a valve body 181, in which are obtained the first port (inlet port) 2, the second port (first outlet port) 3 and the third port (second outlet port) 4, all of which are connected to a switching chamber 182 obtained in the valve body 181.
Inside the switching chamber 182 there is arranged an obstructing member 183 that takes the form of a sliding ring, which in turn is carried by a movable support 184 made as a sliding shuttle inside the valve body 181. The direction of translation of the movable support is represented by the arrow x1 in
Between the ends 184b, 184c of the movable support 184 and the respective counterparts of the valve body 181 are interposed respective opposed elastic means 185b and 185c, which bias the movable support 84 towards an intermediate position or equilibrium position, represented in
Inside the switching chamber 182 there are further obtained a first and a second opposed valve seat 181d and 181e, respectively interposed between the first port 2 and the second port 3, and between the first port 2 and the third port 4. The valve seats 181d and 181e are suitable to be engaged reciprocatingly by the first sealing surface 183b and by the second sealing surface 183c of the obstructing member 183, respectively. The first port 2 is oriented orthogonally to the axis that joins the valve seats 181d and 181e.
The valve in
In a rest position, with the circulation pump 7 in an off-state, the movable support 184 is in the intermediate or rest position, with the first sealing surface 183b of the obstructing member 183 engaged against the first seat 181d (
When the circulation pump 7 is switched on, the pressure produced by the circulation pump 7 at the first port 2 acts on the exposed surface of the movable support 184, i.e. on the second end 184c of the movable support 184 and, as the first sealing surface 183b of the obstructing member 183 is resting against the first seat 181d, causes the sliding of the movable support 184 with respect to the obstructing member 183 towards the first seat 181d (against the action of the spring 185b that compresses, and of the spring 185c that extends), and the sealed closure of the first seat 181d by the obstructing member (
When the circulation pump 7 is again switched off, the pressure difference between the two circuits is canceled, and therefore the movable support 184 returns to the equilibrium position due to the return force exerted by the springs 185b and 185c. The movable support 184 drives with it the obstructing member 183, causing the second sealing surface 183c to engage against the second seat 181e. The obstructing member 183 thus interrupts the fluid communication between the first port 2 and the third port 4, i.e. interrupts the circuit of the secondary exchanger 25. A fluid communication is instead established between the first port 2 and the second port 3 (
When the circulation pump 7 is switched on again, the pressure produced by the circulation pump 7 at the first port 2 acts on the exposed surface of the movable support 184, i.e. on the second end 184b of the movable support 184 and of the obstructing member 183, i.e. on the first sealing surface 183b and, as the second sealing surface 183c is resting against the second seat 181e, causes the sealed closure of the second seat 181e. Moreover, the action of the pressure on the first end 184b of the movable support 184 causes the movement of the movable support towards the second seat 181e, which slides with respect to the obstructing member 183, against the action of the spring 185c which compresses, and the spring 185b which extends (
If the circulation pump 7 is then stopped, the pressure difference between the two circuits is canceled, and thus the movable support 184 returns to the equilibrium position due to the return force exerted by the springs 185b and 185c, and drives with it the obstructing members 183, returning the three-way valve 8 to the initial position.
Another characteristic of the variant of
The variant of
The intermediate piece 184′″ of the movable support 184 bears the cylindrical sliding surface 184a. The material of the intermediate piece 184′″ of the movable support 184 may thus be selected according to the desired friction characteristics with the obstructing member 183 or with the obstructing member support, if this is used in the variant in
The variant in
A third embodiment of the three-way valve is shown in
This three-way valve 8 comprises a valve body 281, in which are obtained the first port (inlet port) 2, the second port (first outlet port) 3 and the third port (second outlet port) 4, all of which are connected to a switching chamber 282 located in the valve body 281. The second and third port 3, 4 are aligned with each other, while the first port 2 is oriented orthogonally to the axis connecting the second and third port.
Inside the switching chamber 282 there is arranged an S-shaped leaf 284 which, as will be clarified below, is functionally equivalent to the movable supports 84 and 184 of the preceding embodiments. The S-shaped leaf 284 has such a development because it is axially stressed between opposite ends of the switching chamber 282, arranged orthogonally to the direction of the axis connecting the second and third ports 3 and 4. A bend 283 of the S-shaped leaf forms a obstructing member similar to the obstructing members 83 and 183 of the preceding embodiments. The S-shaped leaf 284 and its bend 283 are capable of flexing reciprocatingly towards one or the other of said second and third ports 3 and 4. On the bend 283 of the S-shaped leaf 284 one may identify a first and a second sealing surface 283b and 283c facing away from each other (i.e. facing in opposite and divergent directions).
Inside the switching chamber 282 there are further obtained a first and a second opposed valve seat 281d and 281e, respectively interposed between the first port 2 and the second port 3, and between the first port 2 and the third port 4. The valve seats 281d and 281e are suitable to be engaged reciprocatingly by the first sealing surface 283b and by the second sealing surface 283c of the obstructing member/bend 283, respectively.
The obstructing member/bend 283 is capable of reversing the curvature and engaging one of the opposed seats 281d and 281e of the three-way valve 3, due to pressure, when the circulation pump passes from the off-state to the subsequent on-state passing through intermediate third states (symmetrical with each other) wherein, with a given curvature dictated by the switched-on configuration of the pump, with the subsequent shutdown of the pump, the leaf rests on the opposite valve seat (not shown). The next time the pump is switched on, due to the increase in pressure on the convex part of the leaf, there is a reversal of the curvature (change of concavity of the leaf) with the obstructing member/bend resting on the opposite valve seat. In other words, for its part, the leaf 284 is able to bring the obstructing member 283 into an intermediate position between the opposed seats 281d and 281e, due to the elastic force produced by the leaf itself, when the circulation pump goes from the on-state to the off-state.
The valve described above thus operates in a cyclical manner similar to the preceding embodiment, opening and closing the heating circuit 22, 24 and the secondary heat exchanger circuit 25 reciprocatingly.
It is understood that the elements described in relation to only certain embodiments or variants may be combined, where compatible, with elements described in relation to other embodiments or variants.
Number | Date | Country | Kind |
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102019000002455 | Feb 2019 | IT | national |