The present invention relates to a hydraulic system for construction machinery. More particularly, the present invention relates to a hydraulic system for a construction machine, which can prevent off-course travel of the machine through distribution supply of a discharge flow rate of a hydraulic pump when a combined operation of a traveling device and a working device such as a boom is performed, and thus can improve operability.
Generally, in the case of operating a working device, such as a boom or an arm, in a hydraulic system for a construction machine, such as an excavator, having two or more hydraulic pumps, hydraulic fluid from the two hydraulic pumps is simultaneously supplied to the boom or the arm through a confluence valve that is controlled in accordance with an operation amount of an operation lever by a user in order to heighten work efficiency through securing of an operation speed of the working device.
On the other hand, in the case of traveling, a left traveling device or a right traveling device is driven by the hydraulic fluid supplied from the respective hydraulic pumps. In this case, when a combined operation, in which the traveling device and the working device, such as the boom, are finely operated, is performed, for example, to move a heavy earthen pipe, it is required for the machine to travel in a straight line.
A hydraulic system for a construction machine in the related art, as illustrated in
In the drawing, the reference numeral 21 denotes a bypass valve which is installed in a flow path that is branched from the uppermost stream side of the discharge flow path 1a of the first hydraulic pump 1 to prevent pressure of the first hydraulic pump 1 from being increased through bypassing of the discharge flow rate of the first hydraulic pump 1 to the hydraulic tank when the first control valve 7 or the fourth control valve 10a is in a neutral state, and the reference numeral 22 denotes a bypass valve which is installed in a flow path that is branched from the uppermost stream side of the discharge flow path 2a of the second hydraulic pump 2 to prevent pressure of the second hydraulic pump 2 from being increased through bypassing of the discharge flow rate of the second hydraulic pump 2 to the hydraulic tank when the second control valve 10 or the third control valve 11 is in a neutral state.
In the case of a combined operation, in which the left and right traveling operation levers 3 and 4 and the operation levers 5 and 5a for the first and second working devices are simultaneously operated, in an excavator that adopts the load sensing valves including the first to fourth pressure compensated valves 12, 13, 14, and 25 and the confluence valve 16, the discharge flow rates of the first and second hydraulic pumps 1 and 2 are determined depending on the work conditions according to the driving of the traveling device and the working device.
That is, the discharge flow rate of the first hydraulic pump 1 is supplied to the left traveling motor 6 and the working device (that is driven when the operation lever 5a of the first working device connected to the first hydraulic pump is operated), such as the arm, and the discharge flow rate of the second hydraulic pump 2 is supplied to the right traveling motor 8 and the working device (that is driven when the operation lever 5 of the second working device connected to the second hydraulic pump is operated), such as the boom, at the same time.
Further, in accordance with the maximum load pressure of the working device, the first to fourth pressure compensated valves 12, 13, 14, and 25 operate to supply constant flow rates. Further, since the first load sensing line 17 is connected to the hydraulic tank through the orifice 18 and the second load sensing line 19 is connected to the hydraulic tank through the orifice 19, the load sensing pressure is lowered in the neutral state thereof.
On the other hand, when the combined operation of the traveling device and the working device, such as the boom, is performed, the hydraulic fluid from the first and second load sensing lines 17 and 19 flows through the first and second orifices 18 and 20 connected to the hydraulic tank to cause the occurrence of a pressure loss, and there occurs a difference between load sensing pressures that act on the first and third pressure compensated valves 12 and 14 of the traveling device.
Accordingly, when the combined operation of the traveling device and the working device, such as the boom, is performed, the hydraulic fluid is not equally supplied to the left traveling motor 6 and the right traveling motor 8, and this cause the occurrence of off-course travel of the machine.
Therefore, the present invention has been made to solve the above-mentioned problems occurring in the related art, and one embodiment of the present invention is related to a hydraulic system for a construction machine, which can prevent off-course travel of the machine when a combined operation of a traveling device and a working device, such as a boom, is performed, and thus can improve traveling operability.
In accordance with a first aspect of the present invention, there is provided a hydraulic system for a construction machine, which includes first and second hydraulic pumps connected to an engine; a left traveling operation lever, a right traveling operation lever, and actuator operation levers for first and second working devices outputting an operation signal in proportion to an operation amount by an operator; a left traveling motor connected to a discharge flow path of the first hydraulic pump to be driven by a first control valve that is shifted by an operation of the left traveling operation lever; a right traveling motor connected to a flow path that is branched from a discharge flow path of the second hydraulic pump to be driven by a third control valve that is shifted by an operation of the right traveling operation lever; a hydraulic actuator for the working device connected to the flow path that is branched from the discharge flow path of the first hydraulic pump to be driven by a fourth control valve that is shifted by an operation of the actuator operation lever for the first working device; a hydraulic actuator for the working device connected to the discharge flow path of the second hydraulic pump to be driven by a second control valve that is shifted by an operation of the actuator operation lever for the second working device; a first pressure compensated valve which is installed on one side of an upper stream and a downstream of the first control valve and of which an opening amount is controlled according to a difference between a maximum load sensing pressure of an actuator connected to the first hydraulic pump and a discharge flow path pressure; a second pressure compensated valve which is installed on one side of an upper stream and a downstream of the second control valve and of which an opening amount is controlled according to a difference between a maximum load sensing pressure of an actuator connected to the second hydraulic pump and a discharge flow path pressure; a third pressure compensated valve which is installed on one side of an upper stream and a downstream of the third control valve and of which an opening amount is controlled according to the difference between the maximum load sensing pressure of the actuator connected to the second hydraulic pump and the discharge flow path pressure; a fourth pressure compensated valve which is installed on one side of an upper stream and a downstream of the fourth control valve and of which an opening amount is controlled according to the difference between the maximum load sensing pressure of the actuator connected to the first hydraulic pump and the discharge flow path pressure; a first orifice connected to the first pressure compensated valve of the first control valve, a first load sensing line connected to the fourth pressure compensated valve of the fourth control valve, and a hydraulic tank; a second orifice connected to the second pressure compensated valve of the second control valve, a second load sensing line connected to the third pressure compensated valve of the third control valve, and the hydraulic tank; a confluence valve which is installed in a confluence flow path that connects the discharge flow paths of the first and second hydraulic pumps in parallel, of which an opening amount is controlled according to operation amounts of the traveling operation levers or the actuator operation levers for the first and second working devices, which sums discharge flow rates of the first and second hydraulic pumps, and which makes the first load sensing line and the second load sensing line communicate with each other; a traveling communication valve installed in a flow path connecting the downstream of the left traveling first pressure compensated valve to the downstream of the right traveling third pressure compensated valve to open or close the flow path by an external control signal; and a controller outputting a control signal for controlling the traveling communication valve to shift the flow path to a communication position when a combined operation for simultaneously operating the traveling device and the working device is performed.
In accordance with a second aspect of the present invention, there is provided a hydraulic system for a construction machine, which includes first and second hydraulic pumps connected to an engine; a left traveling operation lever, a right traveling operation lever, and an actuator operation lever for a first working device outputting an operation signal in proportion to an operation amount by an operator; a left traveling motor connected to a discharge flow path of the first hydraulic pump to be driven by a first control valve that is shifted by an operation of the left traveling operation lever; a right traveling motor connected to a discharge flow path of the second hydraulic pump to be driven by a third control valve that is shifted by an operation of the right traveling operation lever; a hydraulic actuator for a working device connected to the flow path that is branched from the discharge flow path of the first hydraulic pump to be driven by a fourth control valve that is shifted by an operation of the actuator operation lever for the first working device; a first pressure compensated valve which is installed on one side of an upper stream and a downstream of the first control valve and of which an opening amount is controlled according to a difference between a maximum load sensing pressure of an actuator connected to the first hydraulic pump and a discharge flow path pressure; a third pressure compensated valve which is installed on one side of an upper stream and a downstream of the third control valve and of which an opening amount is controlled according to the difference between the maximum load sensing pressure of the actuator connected to the second hydraulic pump and the discharge flow path pressure; a fourth pressure compensated valve which is installed on one side of an upper stream and a downstream of the fourth control valve and of which an opening amount is controlled according to the difference between the maximum load sensing pressure of the actuator connected to the first hydraulic pump and the discharge flow path pressure; a first orifice connected to the first pressure compensated valve of the first control valve, a first load sensing line connected to the fourth pressure compensated valve of the fourth control valve, and a hydraulic tank; a second orifice connected to a second load sensing line connected to the third pressure compensated valve of the third control valve and the hydraulic tank; a confluence valve which is installed in a confluence flow path that connects the discharge flow paths of the first and second hydraulic pumps in parallel, of which an opening amount is controlled according to an operation amount of the traveling operation lever or the actuator operation lever for the first working device, which sums discharge flow rates of the first and second hydraulic pumps, and which makes the first load sensing line and the second load sensing line communicate with each other; a traveling communication valve installed in a flow path connecting the downstream of the left traveling first pressure compensated valve to the downstream of the right traveling third pressure compensated valve to open or close the flow path by an external control signal; and a controller controlling the traveling communication valve to shift the flow path to a communication position when a combined operation for simultaneously operating the traveling device and the working device is performed.
In accordance with a third aspect of the present invention, there is provided a hydraulic system for a construction machine, which includes first and second hydraulic pumps connected to an engine; a left traveling operation lever, a right traveling operation lever, and an actuator operation lever for a second working device outputting an operation signal in proportion to an operation amount by an operator; a left traveling motor connected to a discharge flow path of the first hydraulic pump to be driven by a first control valve that is shifted by an operation of the left traveling operation lever; a right traveling motor connected to a flow path that is branched from a discharge flow path of the second hydraulic pump to be driven by a third control valve that is shifted by an operation of the right traveling operation lever; a hydraulic actuator for a working device connected to the discharge flow path of the second hydraulic pump to be driven by a second control valve that is shifted by an operation of the actuator operation lever for the second working device; a first pressure compensated valve which is installed on one side of an upper stream and a downstream of the first control valve and of which an opening amount is controlled according to a difference between a maximum load sensing pressure of an actuator connected to the first hydraulic pump and a discharge flow path pressure; a second pressure compensated valve which is installed on one side of an upper stream and a downstream of the second control valve and of which an opening amount is controlled according to a difference between a maximum load sensing pressure of an actuator connected to the second hydraulic pump and a discharge flow path pressure; a third pressure compensated valve which is installed on one side of an upper stream and a downstream of the third control valve and of which an opening amount is controlled according to the difference between the maximum load sensing pressure of the actuator connected to the second hydraulic pump and the discharge flow path pressure; a first orifice connected to a first load sensing line connected to the first pressure compensated valve of the first control valve, and a hydraulic tank; a second orifice connected to the second pressure compensated valve of the second control valve, a second load sensing line connected to the third pressure compensated valve of the third control valve, and the hydraulic tank; a confluence valve which is installed in a confluence flow path that connects the discharge flow paths of the first and second hydraulic pumps in parallel, of which an opening amount is controlled according to an operation amount of the traveling operation lever or the actuator operation lever for the second working device, which sums discharge flow rates of the first and second hydraulic pumps, and which makes the first load sensing line and the second load sensing line communicate with each other; a traveling communication valve installed in a flow path connecting the downstream of the left traveling first pressure compensated valve to the downstream of the right traveling third pressure compensated valve to open or close the flow path by an external control signal; and a controller controlling the traveling communication valve to shift the flow path to a communication position when a combined operation for simultaneously operating the traveling device and the working device is performed.
Preferably, the traveling communication valve may be composed of a solenoid valve that is shifted by an electric signal from the controller.
The traveling communication valve may be connected to a solenoid valve that outputs pilot signal pressure that corresponds to the control signal from the controller so that the traveling communication valve is shifted when the pilot signal pressure is supplied.
The solenoid valve may be composed of a valve having characteristics that the solenoid valve is on/off-shifted according to existence/nonexistence of an input of the electric signal.
The solenoid valve may be composed of a valve having characteristics that the solenoid valve outputs pilot pressure in proportion to an input size of the electric signal.
The left and right traveling operation levers and the actuator operation levers for the first and second working devices may include operation amount sensing means for sensing operations of the operation levers and transmitting detection signals to the controller.
The operation amount sensing means may be composed of a pressure sensor.
The controller may sense the operations of the left and right traveling operation levers by detecting the operation amounts through a sensing means for sensing the operation amounts of the left and right traveling operation levers and a sensing means for sensing the operation amounts of the actuator operation levers for the first and second working devices, and in the case where at least one of the operations of the actuator operation levers for the first and second working devices is sensed, the controller may not output the control signal to the traveling communication valve if the difference between the operation amounts of the left and right traveling operation devices exceeds a set value, while the controller may output the control signal to the traveling communication valve if the difference between the operation amounts of the left and right traveling operation devices is smaller than the set value.
The left and right traveling operation levers and the actuator operation levers for the first and second working devices may include electric operation devices that output electric signals to the controller in proportion to the operation amounts.
The left and right traveling operation levers and the actuator operation levers for the first and second working devices may include hydraulic operation devices that output pilot signal pressure in proportion to the operation amounts.
The left and right traveling operation levers and the actuator operation lever for the first working device may include operation amount sensing means for sensing operations of the operation levers and transmitting detection signals to the controller.
The controller may sense the operations of the left and right traveling operation levers by detecting the operation amounts through a sensing means for sensing the operation amounts of the left and right traveling operation levers and a sensing means for sensing the operation amount of the actuator operation lever for the first working device, and in the case where the operation of the actuator operation lever for the first working device is sensed, the controller may not output the control signal to the traveling communication valve if the difference between the operation amounts of the left and right traveling operation devices exceeds a set value, while the controller may output the control signal to the traveling communication valve if the difference between the operation amounts of the left and right traveling operation devices is smaller than the set value.
The left and right traveling operation levers and the actuator operation lever for the first working device may include electric operation devices that output electric signals to the controller in proportion to the operation amounts.
The left and right traveling operation levers and the actuator operation lever for the first working device may include hydraulic operation devices that output pilot signal pressure in proportion to the operation amounts.
The left and right traveling operation levers and the actuator operation lever for the second working devices may include operation amount sensing means for sensing operations of the operation levers and transmitting detection signals to the controller.
The controller may sense the operations of the left and right traveling operation levers by detecting the operation amounts through a sensing means for sensing the operation amounts of the left and right traveling operation levers and a sensing means for sensing the operation amount of the actuator operation lever for the second working device, and in the case where the operation of the actuator operation lever for the second working device is sensed, the controller may not output the control signal to the traveling communication valve if the difference between the operation amounts of the left and right traveling operation devices exceeds a set value, while the controller may output the control signal to the traveling communication valve if the difference between the operation amounts of the left and right traveling operation devices is smaller than the set value.
The left and right traveling operation levers and the actuator operation lever for the second working device may include electric operation devices that output electric signals to the controller in proportion to the operation amounts.
The left and right traveling operation levers and the actuator operation lever for the second working device may include hydraulic operation devices that output pilot signal pressure in proportion to the operation amounts.
The hydraulic system for a construction machine as configured above according to the aspects of the present invention has the following advantages.
Since the off-course travel of the machine can be prevented from occurring when a combined operation of a traveling device and a working device such as a boom is performed, a user can perform the combined operation according to the user's intention, and thus the traveling operability can be improved. Accordingly, the work efficiency can be heightened, and the safety can be improved.
The above objects, other features and advantages of the present invention will become more apparent by describing the preferred embodiments thereof with reference to the accompanying drawings, in which:
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. The matters defined in the description, such as the detailed construction and elements, are nothing but specific details provided to assist those of ordinary skill in the art in a comprehensive understanding of the invention, and the present invention is not limited to the embodiments disclosed hereinafter.
A hydraulic system for a construction machine according to a first embodiment of the present invention, as illustrated in
The traveling communication valve 22 is composed of a solenoid valve that is shifted by an electric signal from the controller 24.
The traveling communication valve 22 is connected to a solenoid valve 23 that outputs pilot signal pressure that corresponds to the control signal from the controller 24 so that the traveling communication valve 22 is shifted when the pilot signal pressure is supplied.
The solenoid valve 23 is composed of a valve having characteristics that the solenoid valve 23 is on/off-shifted according to existence/nonexistence of an input of the electric signal.
The solenoid valve 23 is composed of a valve having characteristics that the solenoid valve 23 outputs pilot pressure in proportion to an input size of the electric signal.
The left and right traveling operation levers 3 and 4 and the actuator operation levers 5 and 5a for the first and second working devices include operation amount sensing means (not illustrated) for sensing operations of the operation levers and transmitting detection signals to the controller 24.
The controller 24 senses the operations of the left and right traveling operation levers 3 and 4 by detecting the operation amounts through a sensing means for sensing the operation amounts of the left and right traveling operation levers 3 and 4 and a sensing means for sensing the operation amounts of the actuator operation levers 5 and 5a for the first and second working devices, and in the case where at least one of the operations of the actuator operation levers 5 and 5a for the first and second working devices is sensed, the controller 24 does not output the control signal to the traveling communication valve 22 if the difference between the operation amounts of the left and right traveling operation devices 3 and 4 exceeds a set value, while the controller 24 outputs the control signal to the traveling communication valve 22 if the difference between the operation amounts of the left and right traveling operation devices 3 and 4 is smaller than the set value.
The left and right traveling operation levers 3 and 4 and the actuator operation levers 5 and 5a for the first and second working devices include electric operation devices that output electric signals to the controller 24 in proportion to the operation amounts.
The left and right traveling operation levers 3 and 4 and the actuator operation levers 5 and 5a for the first and second working devices include hydraulic operation devices that output pilot signal pressure in proportion to the operation amounts.
The operation amount sensing means is composed of a pressure sensor.
Since the configuration, except for the traveling communication valve 22 that opens or closes the flow path 21 by the control signal that is output from the controller 24 to the solenoid valve 23 according to the input of the operation signals of the traveling operation levers 3 and 4 and the operation levers 5 and 5a for the first and second working devices and the controller 24, is substantially the same as the configuration of the hydraulic system illustrated in
Hereinafter, a use example of a hydraulic system for a construction machine according to the first embodiment of the present invention will be described in detail with reference to the accompanying drawings.
As shown in
When a combined operation of the traveling device and the working device, such as the boom, is performed as described above, the sensing means senses the operation amount of the left and right traveling operation levers 3 and 4 and output detection signals to the controller 24. Accordingly, the traveling communication valve 22 is shifted in the lower direction in the drawing by secondary signal pressure corresponding to the control signal that is output from the controller 24 to the solenoid valve 23. Due to the spool shift of the traveling communication valve 22 to communicate with the flow path 21, the left traveling supply flow path and the right traveling supply flow path communicate with each other, and thus the occurrence of the off-course travel of the machine can be prevented.
A hydraulic system for a construction machine according to a second embodiment of the present invention, as illustrated in
The left and right traveling operation levers 3 and 4 and the actuator operation lever 5a for the first working device includes operation amount sensing means for sensing operations of the operation levers and transmitting detection signals to the controller 24.
The controller 24 senses the operations of the left and right traveling operation levers 3 and 4 by detecting the operation amounts through a sensing means for sensing the operation amounts of the left and right traveling operation levers 3 and 4 and a sensing means for sensing the operation amount of the actuator operation lever 5a for the first working device, and in the case where the operation of the actuator operation lever 5a for the first working device is sensed, the controller 24 does not output the control signal to the traveling communication valve 22 if the difference between the operation amounts of the left and right traveling operation devices 3 and 4 exceeds a set value, while the controller 24 outputs the control signal to the traveling communication valve 22 if the difference between the operation amounts of the left and right traveling operation devices 3 and 4 is smaller than the set value.
The left and right traveling operation levers 3 and 4 and the actuator operation lever 5a for the first working device may include electric operation devices that output electric signals to the controller 24 in proportion to the operation amounts.
The left and right traveling operation levers 3 and 4 and the actuator operation lever 5a for the first working device may include hydraulic operation devices that output pilot signal pressure in proportion to the operation amounts.
Since the configuration, except for the hydraulic actuator 9a for the working device connected to the flow path 1b that is branched from the discharge flow path 1a of the first hydraulic pump 1, the fourth control valve 10a installed in the flow path 1b, and the fourth pressure compensated valve 25 installed on one side of the upper stream and the downstream of the fourth control valve 10a, is substantially the same as the configuration of the hydraulic system according to the first embodiment of the present invention, the detailed explanation of the configuration and operation thereof will be omitted. The same reference numerals are used for the duplicate configurations.
A hydraulic system for a construction machine according to a third embodiment of the present invention, as illustrated in
The left and right traveling operation levers 3 and 4 and the actuator operation lever 5 for the second working devices include operation amount sensing means for sensing operations of the operation levers and transmitting detection signals to the controller 24.
The controller 24 senses the operations of the left and right traveling operation levers 3 and 4 by detecting the operation amounts through a sensing means for sensing the operation amounts of the left and right traveling operation levers 3 and 4 and a sensing means for sensing the operation amount of the actuator operation lever 5 for the second working device, and in the case where the operation of the actuator operation lever 5 for the second working device is sensed, the controller 24 does not output the control signal to the traveling communication valve 22 if the difference between the operation amounts of the left and right traveling operation devices 3 and 4 exceeds a set value, while the controller 24 outputs the control signal to the traveling communication valve 22 if the difference between the operation amounts of the left and right traveling operation devices 3 and 4 is smaller than the set value.
The left and right traveling operation levers 3 and 4 and the actuator operation lever 5 for the second working device may include electric operation devices that output electric signals to the controller 24 in proportion to the operation amounts.
The left and right traveling operation levers 3 and 4 and the actuator operation lever 5 for the second working device may include hydraulic operation devices that output pilot signal pressure in proportion to the operation amounts.
Since the configuration, except for the hydraulic actuator 9 for the working device connected to the discharge flow path 2a of the second hydraulic pump 2, the third control valve 11 installed in the flow path 2b that is branched from the discharge flow path 2a, and the third pressure compensated valve 14 installed on one side of the upper stream and the downstream of the third control valve 11, is substantially the same as the configuration of the hydraulic system according to the first embodiment of the present invention, the detailed explanation of the configuration and operation thereof will be omitted. The same reference numerals are used for the duplicate configurations.
As apparent from the above description, according to the hydraulic system for a construction machine according to the embodiments of the present invention, the off-course travel of the machine can be prevented from occurring through the distribution supply of the discharge flow rate of the hydraulic pump when a combined operation of the traveling device and the working device such as the boom is performed, and thus the traveling operability can be improved. Accordingly, the work efficiency can be heightened, and the safety can be improved.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/KR2011/004235 | 6/9/2011 | WO | 00 | 12/2/2013 |