Patent Grant
11761175
This application is national stage application of International Application No. PCT/JP2020/029482, filed on Jul. 31, 2020, which designates the United States, and claims the benefit of Japanese Patent Application No. 2019-152661, filed on Aug. 23, 2019, the entire contents of which are incorporated herein by reference.
The present invention relates to a hydraulic system of a construction machine.
In construction machines such as hydraulic excavators and hydraulic cranes, the components thereof are driven by a hydraulic system. The hydraulic system includes, for example, a slewing motor and a boom cylinder as hydraulic actuators. The slewing motor slews a slewing unit, and the boom cylinder luffs a boom provided on the slewing unit. These hydraulic actuators are supplied with hydraulic oil from a main pump via control valves.
Generally speaking, each control valve includes: a spool disposed in a housing; and a pair of pilot ports for moving the spool. In a case where an operation device that outputs an electrical signal is used as an operation device to move the control valve, solenoid proportional valves are connected to the respective pilot ports of the control valve, and the control valve is driven by the solenoid proportional valves.
The slewing motor may be provided with a mechanical brake (in the case of a self-propelled construction machine, the mechanical brake may be called a “parking brake”) to prevent the slewing unit from slewing, for example, when the construction machine is parked on a slope (see Patent Literature 1, for example). When supplied with pressurized oil, the mechanical brake is switched from a brake-applied state, in which the mechanical brake prevents the rotation of the output shaft of the slewing motor, to a brake-released state, in which the mechanical brake allows the rotation of the output shaft. The mechanical brake is supplied with the pressurized oil from an auxiliary pump via a solenoid switching valve.
PTL 1: Japanese Laid-Open Patent Application Publication No. 2019-23409
However, the above-described configuration requires not only the solenoid valves for driving the control valve (i.e., the solenoid proportional valves), but also the solenoid valve dedicated for the mechanical brake (i.e., the solenoid switching valve).
In view of the above, an object of the present invention is to provide a hydraulic system of a construction machine, the hydraulic system making it possible to reduce the number of solenoid valves.
In order to solve the above-described problems, a hydraulic system of a construction machine according to the present invention includes: a slewing motor; a mechanical brake that is, when supplied with pressurized oil, switched from a brake-applied state, in which the mechanical brake prevents rotation of an output shaft of the slewing motor, to a brake-released state, in which the mechanical brake allows the rotation of the output shaft; a slewing control valve interposed between a main pump and the slewing motor, the slewing control valve including a first pilot port for a first slewing operation and a second pilot port for a second slewing operation; a first solenoid proportional valve connected to the first pilot port by a first pilot line; a second solenoid proportional valve connected to the second pilot port by a second pilot line; an auxiliary pump connected to the first solenoid proportional valve and the second solenoid proportional valve by a primary pressure line; and a switching valve interposed between the auxiliary pump and the mechanical brake, the switching valve including a pilot port that is connected to the first pilot line by a switching pilot line, the switching valve switching from a closed position to an open position when a pilot pressure led to the pilot port becomes higher than or equal to a setting value.
According to the above configuration, the pilot port of the switching valve for the mechanical brake is connected to the first pilot line between the first solenoid proportional valve and the slewing control valve. Therefore, when the first solenoid proportional valve outputs a secondary pressure higher than or equal to the setting value of the switching valve, the switching valve switches to an open state, and braking by the mechanical brake is released. That is, a pilot-type switching valve can be used as a switching valve for the mechanical brake, and the switching valve can be operated by utilizing the first solenoid proportional valve, which is intended for driving the slewing control valve. This makes it possible to reduce the number of solenoid valves.
The present invention provides a hydraulic system of a construction machine, the hydraulic system making it possible to reduce the number of solenoid valves.
The construction machine 10 shown in
The hydraulic system 1A includes, as hydraulic actuators 20, a boom cylinder 13, an arm cylinder 14, and a bucket cylinder 15, which are shown in
As shown in
The main pump 22 is driven by an engine 21. Alternatively, the main pump 22 may be driven by an electric motor. The engine 21 also drives an auxiliary pump 23. The number of main pumps 22 may be more than one.
The main pump 22 is a variable displacement pump (a swash plate pump or a bent axis pump) whose tilting angle is changeable. The delivery flow rate of the main pump 22 may be controlled by electrical positive control, or may be controlled by hydraulic negative control. Alternatively, the delivery flow rate of the main pump 22 may be controlled by load-sensing control.
Control valves 4 are interposed between the main pump 22 and the hydraulic actuators 20. In the present embodiment, all the control valves 4 are three-position valves. Alternatively, one or more of the control valves 4 may be two-position valves.
All the control valves 4 are connected to the main pump 22 by a supply line 31, and connected to a tank by a tank line 33. Each control valve 4 is connected to a corresponding one of the hydraulic actuators 20 by a pair of supply/discharge lines. In a case where the number of main pumps 22 is more than one, the same number of groups of the control valves 4 as the number of main pumps 22 are formed. In each group, the control valves 4 are connected to the corresponding main pump 22 by the supply line 31.
For example, the control valves 4 include: a boom control valve that controls supply and discharge of the hydraulic oil to and from the boom cylinder 13; an arm control valve that controls supply and discharge of the hydraulic oil to and from the arm cylinder 14; and a bucket control valve that controls supply and discharge of the hydraulic oil to and from the bucket cylinder 15. The control valves 4 also include a slewing control valve 4t, which controls supply and discharge of the hydraulic oil to and from the slewing motor 81.
The aforementioned supply line 31 includes a main passage and branch passages. The main passage extends from the main pump 22. The branch passages are branched off from the main passage, and connect to the control valves 4. In the present embodiment, a center bypass line 32 is branched off from the main passage of the supply line 31, and the center bypass line 32 extends to the tank. The control valves 4 are disposed on the center bypass line 32. The center bypass line 32 may be eliminated.
A relief line 34 is branched off from the main passage of the supply line 31, and the relief line 34 is provided with a relief valve 35 for the main pump 22. The relief line 34 may be branched off from the center bypass line 32 at a position upstream of all the control valves 4.
Each control valve 4 includes: a spool disposed in a housing; and a pair of pilot ports for moving the spool. For example, the housings of all the control valves 4 may be integrated together to form a multi-control valve unit. The pilot ports of each control valve 4 are connected to respective solenoid proportional valves 6 by respective pilot lines 5.
Each solenoid proportional valve 6 is a direct proportional valve outputting a secondary pressure that indicates a positive correlation with a command current. Alternatively, each solenoid proportional valve 6 may be an inverse proportional valve outputting a secondary pressure that indicates a negative correlation with the command current.
All the solenoid proportional valves 6 are connected to the auxiliary pump 23 by a primary pressure line 41. The primary pressure line 41 includes a main passage and branch passages. The main passage extends from the auxiliary pump 23. The branch passages are branched off from the main passage, and connect to the solenoid proportional valves 6. A relief line 42 is branched off from the main passage of the primary pressure line 41, and the relief line 42 is provided with a relief valve 43 for the auxiliary pump 23.
Operation devices 7 to move the control valves 4 are disposed in the aforementioned cabin 16. Each operation device 7 includes an operating unit (an operating lever or a foot pedal) that receives an operation for moving a corresponding one of the hydraulic actuators 20, and outputs an electrical signal corresponding to an operating amount of the operating unit (e.g., an inclination angle of the operating lever).
Specifically, the operation devices 7 include: a boom operation device 7a, an arm operation device 7b, a bucket operation device 7c, and a slewing operation device 7d, each of which includes an operating lever; and a left travel operation device 7e and a right travel operation device 7f, each of which includes a foot pedal. Some of the operation devices 7 may be combined together and may share the same operating lever. For example, the boom operation device 7a and the bucket operation device 7c may be combined together, and the arm operation device 7b and the slewing operation device 7d may be combined together.
The operating lever of the boom operation device 7a receives a boom raising operation and a boom lowering operation. The operating lever of the arm operation device 7b receives an arm crowding operation and an arm pushing operation. The operating lever of the bucket operation device 7c receives a bucket excavating operation and a bucket dumping operation. The operating lever of the slewing operation device 7d receives a first slewing operation and a second slewing operation. Each of the foot pedal of the left travel operation device 7e and the foot pedal of the right travel operation device 7f receives a forward travel operation and a backward travel operation.
One of the first and second slewing operations is a left slewing operation, and the other is a right slewing operation. The left slewing operation may be either the first slewing operation or the second slewing operation. When the operating lever of the slewing operation device 7d receives the first slewing operation (i.e., when the operating lever is inclined in a first slewing direction), the slewing operation device 7d outputs a first slewing electrical signal whose magnitude corresponds to the operating amount of the operating lever (i.e., the inclination angle of the operating lever). When the operating lever of the slewing operation device 7d receives the second slewing operation (i.e., when the operating lever is inclined in a second slewing direction), the slewing operation device 7d outputs a second slewing electrical signal whose magnitude corresponds to the operating amount of the operating lever (i.e., the inclination angle of the operating lever).
The electrical signal outputted from each operation device 7 is inputted to a controller 70. The controller 70 controls solenoid proportional valves 6 based on the electrical signals outputted from the operation devices 7.
Next, the slewing control valve 4t interposed between the main pump 22 and the slewing motor 81 is described in more detail.
The slewing control valve 4t includes a first pilot port for the first slewing operation and a second pilot port for the second slewing operation. The first pilot port is connected to a first solenoid proportional valve 6a (one of the aforementioned solenoid proportional valves 6) by a first pilot line 5a (one of the aforementioned pilot lines 5), and the second pilot port is connected to a second solenoid proportional valve 6b (one of the aforementioned solenoid proportional valves 6) by a second pilot line 5b (one of the aforementioned pilot lines 5).
When the first slewing electrical signal is outputted from the slewing operation device 7d, the controller 70 feeds a command current to the first solenoid proportional valve 6a, and increases the command current in accordance with increase in the first slewing electrical signal. Similarly, when the second slewing electrical signal is outputted from the slewing operation device 7d, the controller 70 feeds a command current to the second solenoid proportional valve 6b, and increases the command current in accordance with increase in the second slewing electrical signal.
The slewing control valve 4t is connected to the slewing motor 81 by a pair of supply/discharge lines 91 and 92. The supply/discharge lines 91 and 92 are connected to each other by a bridging passage 93. The bridging passage 93 is provided with a pair of relief valves 94, which are directed opposite to each other. A portion of the bridging passage 93 between the relief valves 94 is connected to the tank by a make-up line 97. Each of the supply/discharge lines 91 and 92 is connected to the make-up line 97 by a corresponding one of bypass lines 95. Alternatively, the pair of bypass lines 95 may be provided on the bridging passage 93 in a manner to bypass the pair of relief valves 94, respectively. The bypass lines 95 are provided with check valves 96, respectively.
The slewing motor 81 is provided with a mechanical brake 83 to prevent the slewing unit 12 from slewing when the construction machine is parked, for example, on a slope. The mechanical brake 83 has a structure in which a spring thereof blocks an output shaft 82 of the slewing motor 81 from rotating. To release the blocking by the spring, hydraulic pressure is used. Specifically, when supplied with pressurized oil, the mechanical brake 83 is switched from a brake-applied state, in which the mechanical brake 83 prevents the rotation of the output shaft 82 of the slewing motor 81, to a brake-released state, in which the mechanical brake 83 allows the rotation of the output shaft 82. A drain line 84 extends from the mechanical brake 83 to the tank through the slewing motor 81.
The mechanical brake 83 is connected to a switching valve 52 by a supply/discharge line 53. The switching valve 52 is connected to the auxiliary pump 23 by a pump line 51, and to the tank by a tank line 54. The upstream portion of the pump line 51 and the upstream portion of the primary pressure line 41 merge together to form a shared passage.
The switching valve 52 interposed between the auxiliary pump 23 and the mechanical brake 83 includes a pilot port, and when a pilot pressure led to the pilot port becomes higher than or equal to a setting value α, the switching valve 52 switches from a closed position, which is a neutral position, to an open position. When the switching valve 52 is in the closed position, the switching valve 52 blocks the pump line 51, and brings the supply/discharge line 53 into communication with the tank line 54. When the switching valve 52 is in the open position, the switching valve 52 brings the pump line 51 into communication with the supply/discharge line 53. The pilot port of the switching valve 52 is connected to the first pilot line 5a by a switching pilot line 61.
Next, with reference to
As shown in
When the first slewing operation is performed (i.e., while the first slewing electrical signal is being outputted from the slewing operation device 7d), the controller 70 feeds no command current to the second solenoid proportional valve 6b, but feeds a command current whose magnitude corresponds to the first slewing electrical signal to the first solenoid proportional valve 6a as previously described. However, as indicated by solid line in
On the other hand, when the second slewing operation is performed (i.e., while the second slewing electrical signal is being outputted from the slewing operation device 7d), the controller 70 feeds a command current to the first solenoid proportional valve 6a, such that the secondary pressure from the first solenoid proportional valve 6a becomes a predetermined value ε as indicated by two-dot chain line in
Since the pressure at the first pilot port of the slewing control valve 4t is the predetermined value c, the slewing control valve 4t does not open until the pressure at the second pilot port becomes a predetermined value γ (=β+ε). Accordingly, at the start of the slewing operation, the controller 70 feeds a command current to the second solenoid proportional valve 6b, such that the secondary pressure from the second solenoid proportional valve 6b increases to the predetermined value γ. Consequently, the switching valve 52 switches to the open state, and the braking by the mechanical brake 83 is released.
As described above, both when the first slewing operation is performed and when the second slewing operation is performed, the controller 70 controls the first solenoid proportional valve 6a, such that the first solenoid proportional valve 6a outputs a secondary pressure higher than or equal to the setting value α of the switching valve 52.
Further, in the present embodiment, also when a boom operation, an arm operation, or a bucket operation (hereinafter, each of these operations is referred to as a “work-related operation”) is performed, the controller 70 controls the first solenoid proportional valve 6a, such that the first solenoid proportional valve 6a outputs a secondary pressure higher than or equal to the setting value α of the switching valve 52. Whether or not a boom operation is being performed is determined based on whether or not the boom operation device 7a is outputting a boom electrical signal. Whether or not an arm operation is being performed is determined based on whether or not the arm operation device 7b is outputting an arm electrical signal. Whether or not a bucket operation is being performed is determined based on whether or not the bucket operation device 7c is outputting a bucket electrical signal.
To be more specific, as shown in
Therefore, when the first slewing operation is performed while the work-related operation is being performed, as indicated by solid line in
As described above, in the hydraulic system 1A of the present embodiment, the pilot port of the switching valve 52 for the mechanical brake 83 is connected to the first pilot line 5a between the first solenoid proportional valve 6a and the slewing control valve 4t. Therefore, when the first solenoid proportional valve 6a outputs a secondary pressure higher than or equal to the setting value α of the switching valve 52, the switching valve 52 switches to the open state, and the braking by the mechanical brake 83 is released. That is, the pilot-type switching valve 52 can be used as a switching valve for the mechanical brake 83, and the switching valve 52 can be operated by utilizing the first solenoid proportional valve 6a, which is intended for driving the slewing control valve 4t. This makes it possible to reduce the number of solenoid valves.
Next, with reference to
In the present embodiment, both when the first slewing operation is performed and when the second slewing operation is performed, the controller 70 controls the first solenoid proportional valve 6a and the second solenoid proportional valve 6b, such that each of the first solenoid proportional valve 6a and the second solenoid proportional valve 6b outputs a secondary pressure higher than or equal to the setting value α of the switching valve 52.
To be more specific, when the first slewing operation is performed (i.e., while the first slewing electrical signal is being outputted from the slewing operation device 7d), the controller 70 feeds a command current to the second solenoid proportional valve 6b, such that the secondary pressure from the second solenoid proportional valve 6b becomes the predetermined value ε as indicated by solid line in
Since the pressure at the second pilot port of the slewing control valve 4t is the predetermined value c, the slewing control valve 4t does not open until the pressure at the first pilot port becomes the predetermined value γ (=β+ε). Accordingly, at the start of the slewing operation, the controller 70 feeds a command current to the first solenoid proportional valve 6a, such that the secondary pressure from the first solenoid proportional valve 6a increases to the predetermined value γ. Consequently, the switching valve 52 switches to the open state, and the braking by the mechanical brake 83 is released.
When the second slewing operation is performed (i.e., while the second slewing electrical signal is being outputted from the slewing operation device 7d), the control of the first solenoid proportional valve 6a and the second solenoid proportional valve 6b is performed in the same manner as the control described in Embodiment 1 as indicated by two-dot chain line in
Further, in the present embodiment, when a boom operation, an arm operation, or a bucket operation is performed (i.e., when a work-related operation is performed), the controller 70 controls the first solenoid proportional valve 6a and the second solenoid proportional valve 6b, such that each of the first solenoid proportional valve 6a and the second solenoid proportional valve 6b outputs a secondary pressure higher than or equal to the setting value α of the switching valve 52.
To be more specific, as shown in
Therefore, when the first slewing operation is performed while the work-related operation is being performed, as indicated by solid line in
The secondary pressure from the second solenoid proportional valve 6b when the first slewing operation is performed may be zero as in Embodiment 1. In this case, however, the pressure difference between the pilot pressure for switching the switching valve 52 (i.e., the predetermined value ε in
The present invention is not limited to the above-described embodiments. Various modifications can be made without departing from the scope of the present invention.
For example, when a work-related operation is performed, the controller 70 need not feed a command current to the first solenoid proportional valve 6a. However, when the work-related operation is performed, if the secondary pressure from the first solenoid proportional valve 6a is higher than or equal to the setting value α of the switching valve 52 as in Embodiment 1 and Embodiment 2, the mechanical brake 83 is switched to the brake-released state not only when a slewing operation is performed, but also when a boom operation is performed, when an arm operation is performed, and when a bucket operation is performed. For this reason, during a boom operation, an arm operation, or a bucket operation being performed, when force that causes the slewing unit 12 to slew is exerted, for example, from the ground, the mechanical brake 83 does not receive the force. Consequently, a situation where excessive force is applied to the mechanical brake 83 and thereby the mechanical brake 83 gets damaged is prevented. That is, the torque capacity of the mechanical brake 83 can be set to a torque capacity dedicated for stationary braking. Therefore, the mechanical brake 83 can be made compact.
Alternatively, as in a hydraulic system 1B shown in
As shown in
Further, in the configuration shown in
For example, as shown in
As described above, the hydraulic system of the construction machine according to the present invention includes: a slewing motor; a mechanical brake that is, when supplied with pressurized oil, switched from a brake-applied state, in which the mechanical brake prevents rotation of an output shaft of the slewing motor, to a brake-released state, in which the mechanical brake allows the rotation of the output shaft; a slewing control valve interposed between a main pump and the slewing motor, the slewing control valve including a first pilot port for a first slewing operation and a second pilot port for a second slewing operation; a first solenoid proportional valve connected to the first pilot port by a first pilot line; a second solenoid proportional valve connected to the second pilot port by a second pilot line; an auxiliary pump connected to the first solenoid proportional valve and the second solenoid proportional valve by a primary pressure line; and a switching valve interposed between the auxiliary pump and the mechanical brake, the switching valve including a pilot port that is connected to the first pilot line by a switching pilot line, the switching valve switching from a closed position to an open position when a pilot pressure led to the pilot port becomes higher than or equal to a setting value.
According to the above configuration, the pilot port of the switching valve for the mechanical brake is connected to the first pilot line between the first solenoid proportional valve and the slewing control valve. Therefore, when the first solenoid proportional valve outputs a secondary pressure higher than or equal to the setting value of the switching valve, the switching valve switches to an open state, and braking by the mechanical brake is released. That is, a pilot-type switching valve can be used as a switching valve for the mechanical brake, and the switching valve can be operated by utilizing the first solenoid proportional valve, which is intended for driving the slewing control valve. This makes it possible to reduce the number of solenoid valves.
For example, the above hydraulic system may further include: a slewing operation device that outputs a first slewing electrical signal when receiving the first slewing operation, the first slewing electrical signal corresponding to an operating amount of the first slewing operation, and outputs a second slewing electrical signal when receiving the second slewing operation, the second slewing electrical signal corresponding to an operating amount of the second slewing operation; and a controller that controls the first solenoid proportional valve and the second solenoid proportional valve based on the first slewing electrical signal and the second slewing electrical signal. Both when the first slewing operation is performed and when the second slewing operation is performed, the controller may control the first solenoid proportional valve, such that the first solenoid proportional valve outputs a secondary pressure higher than or equal to the setting value.
Both when the first slewing operation is performed and when the second slewing operation is performed, the controller may control the first solenoid proportional valve and the second solenoid proportional valve, such that each of the first solenoid proportional valve and the second solenoid proportional valve outputs a secondary pressure higher than or equal to the setting value. The secondary pressure from the second solenoid proportional valve when the first slewing operation is performed may be zero. In this case, however, the pressure difference between the pilot pressure for switching the switching valve and the pilot pressure when the slewing control valve starts opening is small. Therefore, it is desirable to take malfunction preventative measures, such as strengthening a return spring in the slewing control valve. In this respect, when the first slewing operation is performed, if the second solenoid proportional valve outputs a secondary pressure higher than or equal to the setting value of the switching valve, the pressure difference between the pilot pressure for switching the switching valve and the pilot pressure when the slewing control valve starts opening becomes great. Therefore, taking malfunction preventative measures is unnecessary.
In a case where the first solenoid proportional valve outputs a secondary pressure higher than or equal to the setting value both when the first slewing operation is performed and when the second slewing operation is performed, the construction machine may be a self-propelled hydraulic excavator, and when a boom operation, an arm operation, or a bucket operation is performed, the controller may control the first solenoid proportional valve, such that the first solenoid proportional valve outputs a secondary pressure higher than or equal to the setting value.
Alternatively, in a case where each of the first solenoid proportional valve and the second solenoid proportional valve outputs a secondary pressure higher than or equal to the setting value both when the first slewing operation is performed and when the second slewing operation is performed, the construction machine may be a self-propelled hydraulic excavator, and when a boom operation, an arm operation, or a bucket operation is performed, the controller may control the first solenoid proportional valve and the second solenoid proportional valve, such that each of the first solenoid proportional valve and the second solenoid proportional valve outputs a secondary pressure higher than or equal to the setting value.
According to the above configurations, the mechanical brake is switched to the brake-released state not only when a slewing operation is performed, but also when a boom operation is performed, when an arm operation is performed, and when a bucket operation is performed. For this reason, during a boom operation, an arm operation, or a bucket operation being performed, when force that causes the slewing unit to slew is exerted, for example, from the ground, the mechanical brake does not receive the force. Consequently, a situation where excessive force is applied to the mechanical brake and thereby the mechanical brake gets damaged is prevented. That is, the torque capacity of the mechanical brake can be set to a torque capacity dedicated for stationary braking. Therefore, the mechanical brake can be made compact.
The pilot port of the switching valve may be connected to the first pilot line and the second pilot line by the switching pilot line. The switching pilot line may lead a higher one of a secondary pressure from the first solenoid proportional valve or a secondary pressure from the second solenoid proportional valve to the pilot port of the switching valve. According to this configuration, even if the first solenoid proportional valve fails, the mechanical brake can be switched to the brake-released state by utilizing the second solenoid proportional valve.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2019-152661 | Aug 2019 | JP | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/JP2020/029482 | 7/31/2020 | WO |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2021/039286 | 3/4/2021 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 4317331 | Aruga | Mar 1982 | A |
| 5709083 | Sorbel | Jan 1998 | A |
| 9057173 | Hiroki | Jun 2015 | B2 |
| 9366271 | Tajima | Jun 2016 | B2 |
| 20170166253 | Kondo | Jun 2017 | A1 |
| Number | Date | Country |
|---|---|---|
| 2019-023409 | Feb 2019 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20220364329 A1 | Nov 2022 | US |
