This application claims priority to Indian Provisional Patent Application Number 201711042973 filed Nov. 30, 2017, the disclosure of which is incorporated herein by reference in its entirety.
Fluid systems used in various applications often have requirements that are variable. For example, fluid systems may require variable flow rates and variable fluid pressures. Load sensing pumps can be used to tailor the operation of a pump to meet the variable flow requirements of a given fluid system. A typical load sense pump uses flow and pressure feedbacks in the fluid system to adjust the flow requirements of the pump. The variable nature of fluid systems also places a variable demand on the source used to power the pump. Improvements in pump control and power source management are desired.
Aspects of the present disclosure relate to improving the architecture of a hydraulic valve having an integrated load sensing functionality to decrease power consumption of the hydraulic valve while also decreasing the size of the valve.
In one aspect, the disclosed technology relates to a proportional load sensing hydraulic valve comprising a housing having a bore and a major axis that extends through a center of the bore; a spool inside the bore of the housing and being coaxial with the major axis; a pump port, first and second work ports, a tank port, and a load sensing port, the load sensing port being coaxial with the major axis and the spool; and a check valve inside the load sensing port. The check valve has a metering orifice biased in a closed position by a check valve spring. The metering orifice is adapted to balance a load sense pressure at the pump port with a pressure at the first and second work ports. The metering orifice moves from the closed position to a metered position when a minimum cracking pressure is reached inside the valve.
The spool is adapted to move along the major axis between a rested position, a first activated position, and a second activated position; wherein fluid communication is blocked between the pump port and the first and second work ports when the spool is in the rested position; wherein the pump port is in fluid communication with the first work port, and the tank port is in fluid communication with the second work port when the spool is in the first activated position; wherein the pump port is in fluid communication with the second work port, and the tank port is in fluid communication with the first work port when the spool is in the second activated position; and wherein the load sensing port is in fluid communication with the first and second work ports and the pump port when the spool is in the first activated position or the second activated position. The load sensing port is adapted to communicate the load sense pressure to a pressure compensator when the spool is in the first activated position or the second activated position.
The spool includes sealing lands for sealing a plurality of galleries between the spool and the bore; a hollow central channel extending along a length of the spool, and first and second cross holes connecting the central channel to the plurality of galleries. The spool may further include a jet inside the central channel that communicates pressure between right and left sides of the spool, the jet having a length that extends beyond the second cross hole of the spool by a distance that is approximately 2-3 times the diameter of the second cross hole. The load sensing port is coaxial with the jet. In some examples, the spool is a closed center spool. In other examples, the spool is an open center spool. The valve can be mounted inside a manifold block.
In another aspect, the disclosed technology relates to a hydraulic system comprising: a pump in communication with a fluid reservoir and powered by a motor, the pump having a variable displacement mechanism; a pressure compensator adapted to adjust the position of the variable displacement mechanism of the pump based on a load sense pressure; and a load sense line adapted to communicate a highest load sense pressure from a plurality of valves to the pressure compensator. Each of the plurality of valves includes a spool positioned inside a bore of a housing, the housing defines a pump port, first and second work ports, a tank port, and a load sensing port. The load sensing port includes a check valve having a metering orifice biased in a closed position by a check valve spring. The check valve is adapted to move from the closed position to a metered position when a minimum cracking pressure is reached. The metering orifice is adapted to balance a load sense pressure at the pump port with a pressure at the first and second work ports. The pressure compensator adjusts the variable displacement mechanism of the pump based on the highest load sensing pressure for maintaining a constant pressure drop across the first and second work ports in each valve.
The spool in each of the plurality of valves includes sealing lands for sealing a plurality of galleries between the spool and the bore; a hollow central channel extending along a length of the spool; and first and second cross holes connecting the central channel to the plurality of galleries. The spool in each of the plurality of valves may further include a jet inside the central channel that communicates pressure between right and left sides of the spool, the jet having a length that extends beyond the second cross hole of the spool by a distance that is approximately 2-3 times the diameter of the second cross hole. In some examples, the spool in each of the plurality of valves is a closed center spool. In other examples, the spool in each of the plurality of valves is an open center spool.
In another aspect, the disclosed technology relates to a method of operating a hydraulic system comprising: receiving a command to actuate an actuator of a mechanical device; sending a signal to a solenoid to move a control spool of a proportional hydraulic valve from a rested position to a first activated position; commanding a pump to direct fluid to the proportional valve through a pump port for feeding fluid to a work port and a load sensing port; receiving a load sense pressure from the load sensing port; and sending the load sense pressure to a pressure compensator adapted to modulate flow output from the pump for maintaining a constant pressure differential across the work port. The load sensing port includes a check valve having a metering orifice biased in a closed position by a check valve spring, the metering orifice is adapted to move from the closed position to a metered position in response to sensing the load sense pressure. The metering orifice is adapted to balance a load sense pressure at the pump port with a pressure at the first and second work ports.
A variety of additional aspects will be set forth in the description that follows. These aspects can relate to individual features and to combinations of features. It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the broad concepts upon which the embodiments disclosed herein are based.
Reference will now be made in detail to the exemplary aspects of the present disclosure that are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like structure.
The aerial work platform 10 includes a body 12, wheels 14 for mobility around the ground or a floor area, a platform 16 for lifting loads, and retractable stands 18 for stabilizing the aerial work platform 10 when the platform 16 is raised. The platform 16 can be used to lift personnel and/or equipment that can weight approximately one ton.
As shown in
The pressure compensator 32 maintains a constant pressure drop across the work ports 26, 28 of each valve 24 regardless of a change in load pressure. In order to do this, the pressure compensator 32 receives a load sense pressure. When a single pressure compensator 32 is used in the hydraulic system 100 having multiple valves 24 for operating multiple actuators 22 in a device such as the aerial work platform 10, only the highest load sense pressure from the multiple valves 24 is communicated to the pressure compensator 32.
To do this, external load sense check valves 34 are added to a load sense line 54 proximate to each valve 24. The external load sense check valve 34 that receives the highest load sense pressure is adapted to close the remaining check valves 34 so that only the highest load sense pressure is sensed by the pressure compensator 32. Each check valve 34 on the load sense line 54 is a non-return type valve that prevents the reverse flow of the load sense pressure. Each load sense check valve 34 is connected to each valve 24 via a load sensing port 36 and is located outside each valve 24.
The load sense pressure combines with the force of the low pressure spring 46 to move the pressure-flow compensator spool 44 to the left so that the pressure from the camplate control piston 48 is drained to tank. The camplate spring 52 forces the camplate control piston 48 to move the camplate 50 to a greater displacement angle and the pump 30 begins to produce a larger flow. As the control spool 25 of the valve 24 moves farther in the same direction, the opening of the load sensing port 36 in the control spool 25 becomes larger which creates less resistance to flow and increases the load sense pressure felt by the pressure-flow compensator spool 44. Thus, the pressure-flow compensator spool 44 moves further to the left to drain more fluid from the camplate control piston 48. This causes the pump 30 to stroke at a greater displacement angle so that the pump 30 produces a larger flow.
Referring now to
The housing 106 includes a pump port 112, a first work port 114, a second work port 116, a tank port 118, and a load sensing port 120. In some examples, the valve 104 is a 5-port proportional load sensing SiCV valve. The pump port 112 receives fluid from the hydraulic pump 30 (see
A spool 110 is located inside the bore 108. The spool 110 is coaxial with the major axis A-A of the bore 108 and is coaxial with the load sensing port 120. The spool 110 has a number of sealing lands 122 that project radially outward. In some examples, the spool 110 is a closed center spool. In other examples, the spool 110 can be an open center spool.
The sealing lands 122 seal galleries 124 between the spool 110 and the bore 108. The galleries 124 define flow paths inside the bore 108 that connect the pump port 112, the first and second work ports 114, 116, the tank port 118, and the load sensing port 120. Each sealing land 122 has a diameter substantially equal to the diameter of the bore 108.
A hollow central channel 126 is inside the spool 110 and extends along the length of the spool 110. A first cross hole 128 and a second cross hole 130 on the body of the spool 110 are openings that connect the galleries 124 to the central channel 126.
A jet 138 is located inside the central channel 126 of the spool 110. In proportional valves, the pressure at both ends of the spool 110 should be the same in order for the valve to work under stable conditions. The jet 138 maintains stability in the valve 104 by countering flow forces inside the valve 104 by communicating pressures between the right and left sides of the spool 110. As depicted in the example of
A first proportional solenoid 132 is housed in the manifold block 148, and when activated, moves the spool 110 inside the bore 108 along the major axis A-A from the rested position XX (see
Still referring to
The hydraulic fluid then flows into a port 66 and applies a force on a hydraulic piston 62 housed in a cylinder 64 of the actuator 22. In the first activated position YY, hydraulic fluid also flows from the cylinder 64 of the actuator 22 through a port 68 and into the second work port 116. The hydraulic fluid from the actuator 22 then flows into a gallery 124 connected to the tank port 118 for draining to the fluid reservoir 60. In this manner, the hydraulic piston 62 inside the cylinder 64 is displaced in a first direction (e.g., downwards in
In the second activated position ZZ, fluid also enters another gap between the landing 122 and the pump port 112. The hydraulic fluid then enters into a gallery 124 connected to the second cross hole 130 and flows into the central channel 126 of the spool 110. The hydraulic fluid then exits the central channel 126 at an end 136 of the spool 110 and flows into a gallery 124 connected to the second work port 116. The hydraulic fluid then flows into the port 68 and applies a force on the hydraulic piston 62 inside the cylinder 64 such that the hydraulic piston 62 is displaced in a second direction (e.g., upwards) by the hydraulic pump 30. The pressure compensator 32 is mounted directly to the hydraulic pump 30.
In
Each valve 104 also drains hydraulic fluid from the first and second work ports 114, 116 (see
The metering orifice 146 of the check valve 140 provides a resistance to the flow through the load sense port 120. The resistance from the metering orifice 146 balances the load sense pressure communicated to the load sense line 54 with the actual work port pressure measured at the pump port 112 inside the valve 104. The metering orifice 146 reduces energy consumption in the hydraulic system 200 by preventing the camplate 50 from stroking at a greater displacement angle than needed due to the load sense pressure. Accordingly, the pump 30 operates with improved energy efficiency.
Additionally, by integrating the check valve 140 inside the load sensing port 120 of the valve 104, the size of the valve 104 is reduced. In some examples, the size of the valve 104 is reduced by approximately 21%. Also, the machining and assembly costs for accommodating a check valve in the hydraulic system 200 are reduced because the check valve 140 and metering orifice 146 can be integrated inside the load sensing port 120 without modifying the housing 106 of the valve 104.
Various modifications and alterations of this disclosure will become apparent to those skilled in the art without departing from the scope and spirit of this disclosure, and it should be understood that the scope of this disclosure is not to be unduly limited to the illustrative embodiments set forth herein.
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