The subject invention generally relates to a hydraulic circuit which includes a switch valve assembly for controlling a fluid and a control method for controlling the switch valve assembly.
Conventional vehicles include a transmission operably coupled with a hydraulic circuit. The hydraulic circuit may include a pump which is configured to provide pressurized fluid flow throughout the hydraulic circuit and the transmission. The transmission may also be operably coupled to a clutch system. In some applications, it is advantageous to direct output of the pump to either a high-pressure circuit or a low-pressure lubrication circuit which provides lubrication to the clutch system.
Conventional vehicles may direct the output of the pump using a switching valve which is controlled by main line pressure. However, using line pressure as a signal for the switch valve may cause undesirable flow restriction through the switch valve under certain line pressure conditions. As such, there remains a need for a hydraulic circuit to direct the output of the pump using an alternative system and/or control method. Additionally, there remains a need for a hydraulic circuit which allows more direct control of the switch valve and includes, at a minimum, adequate openings of the switch valve during all operating conditions.
A hydraulic system for moving a fluid includes an electric pump and a primary circuit fluidly coupled to the pump. The hydraulic system includes a controller and a hydraulic circuit. The hydraulic circuit includes a secondary circuit coupled with the pump. Additionally, the hydraulic circuit includes a hydraulic control module for controlling output of the fluid from the pump. The hydraulic control module includes a solenoid valve assembly. Moreover, the controller is configured to control a pressure of the fluid at the output of the solenoid valve assembly. The hydraulic control module also includes a switch valve assembly configured to selectively route the fluid from the pump to the primary circuit when the pressure of the fluid at the output of the solenoid valve assembly is lower than a predetermined pressure of the fluid at the output of the solenoid valve assembly and to selectively route the fluid to the secondary circuit when the pressure of the fluid at the output of the solenoid valve assembly is greater than the predetermined pressure of the fluid at the output of the solenoid valve assembly.
A transmission system for a vehicle includes a transmission; an electric pump coupled to the transmission; a mechanical pump coupled to the transmission; and a hydraulic circuit for moving a fluid which includes a pump and a primary circuit for fluidly coupled to the pump. The hydraulic circuit also includes a secondary circuit fluidly coupled with the pump. Additionally, the transmission includes a controller; and a hydraulic control module for controlling output of the fluid from the pump. The hydraulic control module includes a solenoid valve assembly. Moreover, the controller is configured to control a pressure of the fluid at the output of the solenoid valve assembly. Additionally, the hydraulic control module includes a switch valve assembly configured to selectively route the fluid from the pump to the primary circuit when the pressure of the fluid at the output of the solenoid valve assembly is lower than a predetermined pressure of the fluid at the output of the solenoid valve assembly and to selectively route the fluid to the secondary circuit when the pressure of the fluid at the output of the solenoid valve assembly is greater than the predetermined pressure of the fluid at the output of the solenoid valve assembly.
A method for controlling fluid flow within a hydraulic circuit includes the hydraulic circuit system having a controller and a hydraulic circuit coupled with the controller. The hydraulic circuit includes pump; a primary circuit coupled with the pump; a secondary circuit fluidly coupled with the pump; and a hydraulic control module for controlling output of the fluid from the pump, the hydraulic control module having a solenoid valve assembly. Additionally, the controller is configured to control a pressure of the fluid at the output of the solenoid valve assembly. The method includes routing the fluid from the electric pump to the primary circuit when the pressure of the fluid at the output of the solenoid valve assembly is lower than a predetermined pressure of the fluid at the output of the solenoid valve assembly and routing the fluid from the pump to the secondary circuit when the pressure of the fluid at the output of the solenoid valve assembly is greater than the predetermined pressure of the fluid at the output of the solenoid valve assembly.
The ability to utilize the signal pressure from a solenoid valve assembly to also control the switch valve assembly offers all of the benefits of using a designated control solenoid to control the switch valve assembly without the added expense or space requirements of an additional solenoid.
Other advantages of the present invention will be readily appreciated, as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings wherein:
Referring now to the figures, where like numerals are used to designate like structure unless otherwise indicated, a vehicle is schematically illustrated at 10 in the figures. As illustrated in
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The clutch lubrication circuit 56 also includes a solenoid valve assembly 62. The solenoid valve assembly 62 is fluidly coupled with the clutch assembly 58, and more specifically, is configured to control fluid flow through the lube regulator valve 61. In the embodiment illustrated in
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The pressure of the fluid at the output of the solenoid valve assembly 62 may be constantly controlled by the controller 64. More specifically, the controller 64 continuously monitors operating conditions of the vehicle including but not limited to acceleration, brake rate, speed, images from vehicle cameras, etc. The controller 64 then uses that information to determine when it is desirable for the switch valve assembly 70 to route the fluid from the pump 24 to the primary circuit 40 or when it is desirable for the switch valve assembly 70 to route the fluid from the pump 24 to the secondary circuit 50. In order to control the switch valve assembly 70, the controller 64 uses known signal current to pressure of the fluid at the output of the solenoid valve assembly relationships. For example, if the controller 62 determines that it is desirable for the switch valve assembly 70 to route the fluid from the pump 24 to the primary circuit 40, the controller sends a signal of known current or PWM duty cycle which then commands a pressure of the fluid at the output of the solenoid valve assembly 62 which is below the predetermined pressure of the fluid at the output of the solenoid valve assembly 62. Therefore, the switch valve assembly 70 will route the fluid from the pump 24 to the primary circuit 40. If, on the other hand, the controller 64 determines that it is desirable for the switch valve assembly 70 to route the fluid from the pump 24 to the secondary circuit 50, the controller sends a signal of known current which then commands a pressure of the fluid at the output of the solenoid valve assembly 62 which is above the predetermined pressure of the fluid at the output of the solenoid valve assembly 62. Therefore, the switch valve assembly 70 will route the fluid from the pump 24 to the secondary circuit 50.
It is contemplated that the predetermined pressure of the fluid at the output of the solenoid valve assembly 62 may be a range of pressures, as desired by one of ordinary skill in the art., the switch valve assembly 70 is configured to route the fluid from the pump 24 to the primary circuit 40 when the pressure of the fluid at the output of the solenoid valve assembly 62 is less than a predetermined limit. Similarly, the switch valve assembly 70 is configured to route the fluid from the pump 24 to the secondary circuit 50 when the pressure of the fluid at the output of the solenoid valve assembly 62 is above a predetermined limit. It is contemplated that the predetermined limits may be the same value of different value in the predetermined range. In one exemplary embodiment, the predetermined pressure is set at approximately 6-6.6 bar such that switch valve assembly 70 is configured to route the fluid from the pump 24 to the primary circuit 40 when the pressure of the fluid at the output of the solenoid valve assembly 62 is less than 6 bar and the switch valve assembly 70 is configured to route the fluid from the pump 24 to the secondary circuit 50 when the pressure of the fluid at the output of the solenoid valve assembly 62 is greater than 6.6 bar. However, it is also contemplated that the predetermined pressure of the fluid at the output of the solenoid valve assembly 62 may be any pressure or range of pressures as desired by one of ordinary skill in the art.
The pressure of the fluid at the output of the solenoid valve assembly 62 is also used to control the lube regulator valve 61. However, the range of pressures of fluid at the output of the solenoid valve assembly used to control the lube regulator valve 61 is a separate range from the range of pressures of fluid at the output of the solenoid valve assembly used to control the switch valve assembly 70. In other words, the range of pressures of fluid at the output of the solenoid valve assembly used by the controller to control the direction of output of the fluid from the pump through the switch valve assembly 70 is a first range of pressures and the range of pressures of fluid at the output of the solenoid valve assembly used by the controller to control the lube regulator valve 61 is a second range of pressures. In at least one exemplary embodiment, the first range of pressures and the second range of pressures are separate ranges such that the first range of pressures and the second range of pressures do not overlap.
In operation, when the pump 24 is activated, fluid begins flowing from the output of the pump 24. Typically the pump 24 is activated upon vehicle 10 start-up, however the pump 24 may be activated prior to full vehicle 10 start-up or sometime after vehicle 10 start-up, as desired by one of ordinary skill in the art. The controller 64 is coupled to the solenoid valve assembly 62 and is configured to control the pressure of the fluid at the output of the solenoid valve 62. While the controller 64 determines that it is desirable for the fluid from the output of the pump 24 to be routed to the primary circuit 40, the controller 64 sends a signal of known current to the solenoid valve assembly 62 which produces a pressure of the fluid at the output of the solenoid valve assembly 62 that is below the predetermined pressure of the fluid at the output of the solenoid valve assembly 62. When the controller 64 instead determines that is desirable for the fluid from the output of the pump 24 to be routed to the secondary circuit 50, the controller 64 sends a signal of known current to the solenoid valve assembly 62 which produces a pressure of the fluid at the output of the solenoid valve assembly 62 that is greater than the predetermined pressure of the fluid at the output of the solenoid valve assembly 62.
Therefore, in one exemplary embodiment, the vehicle 10 is turned on which activates the pump 24. The controller 64 senses or reads various vehicle operating conditions and determines whether the fluid from the pump 24 should be routed to the primary circuit 40 or to the secondary circuit 50. If the controller 64 determines that it is desirable for the fluid from the output of the pump 24 to be routed to the primary circuit 40, the controller 64 sends a signal of known current to the solenoid valve assembly 62 which produces a pressure of the fluid at the output of the solenoid valve assembly 62 that is below approximately 6 bar. The controller is continuously monitoring the vehicle operating conditions such that when vehicle operating conditions change and the controller 64 determines it is desirable for the fluid from the output of the pump 24 to be routed to the secondary circuit 50, the controller changes the current of the signal to the solenoid valve assembly 62 which produces a pressure at the output of the solenoid valve assembly 62 that is above approximately 6.6 bar. During operation, the switch valve assembly 70 may be switched between directing the fluid from the output of the pump 24 to the primary circuit 40 and to the secondary circuit 50 as often as necessary for optimal vehicle operation.
By controlling the switch valve assembly 70 using the pressure of a fluid in a solenoid which is already located in the vehicle 10 for a different use allows all of the benefits of having a separate independent control solenoid without the added expense or space. More specifically, using the switch valve assembly 70 tied to the solenoid valve assembly 62 in the clutch lubrication circuit 56, as described herein, takes advantage of an excess control pressure range from an already used solenoid and allows more direct control than prior art valves which may use a line pressure. Moreover, the switch valve assembly 70 described herein offers the same performance as a switch valve assembly 70 controlled by a separate dedicated solenoid. Additionally, eliminating the need for an additional control solenoid saves packaging space within the vehicle and reduces overall costs.
Another drawback of using line pressure to control the switch valve assembly 70 is that the range of pressures at which the flow is switched may occur at typical operating ranges, which leads to undesirable flow restriction during operation. However, by using the pressure of the fluid at the output of the solenoid valve assembly 62, as described herein, the range at which the flow is stopped is easily avoided at critical operating conditions which helps prevent undesirable flow restriction and pressure changes.
The invention has been described in an illustrative manner, and it is to be understood that the terminology which has been used is intended to be in the nature of words of description rather than of limitation. Many modifications and variations of the present invention are possible in light of the above teachings, and the invention may be practiced otherwise than as specifically described.
Filing Document | Filing Date | Country | Kind |
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PCT/US2017/067623 | 12/20/2017 | WO | 00 |