The present invention relates to an operating machine including a plurality of hydraulic actuators.
Conventionally, a hydraulic shovel disclosed, for example, in patent literature 1 has been known as the above operating machine. The hydraulic shovel disclosed in patent literature 1 includes a driver's seat provided on a floor plate, a pair of operating levers provided at both left and right sides of the driver's seat, a pair of left and right remote control valves for producing pilot pressures for a plurality of hydraulic actuators in response to input operations performed on these operating levers, pump-side tubes and tank-side tubes extending from these remote control valves, and a junction tube for allowing communication of the pump-side tubes extending from the respective remote control valves and communication of the tank-side tubes extending from the respective remote control valves.
In the hydraulic shovel of patent literature 1, the junction tube connected to each remote control valve is connected to a hydraulic pump and a tank. Further, the junction tube is fixed to the lower surface of the floor plate.
However, since the junction tube is fixed to the lower surface of the floor plate in the hydraulic shovel of patent literature 1, there has been a problem that pulsation of hydraulic oil flowing in the junction tube is transmitted as vibration to the floor plate and becomes noise to an operator sitting on the driver's seat provided on the floor plate.
An object of the present invention is to provide a tubing support structure capable of reducing noise transmitted to an operator due to pulsation of hydraulic oil in a junction tube and an operating machine provided therewith.
To solve the above problem, a hydraulic tubing support structure in an operating machine including a plurality of hydraulic actuators, to be provided by the present invention, includes a floor plate formed with a pair of left and right vertically penetrating through holes; a driver's seat provided on the floor plate; a pair of operating levers provided at both left and right sides of the driver's seat; a pair of left and right operation valves for generating pilot pressures for the plurality of hydraulic actuators in response to an input operation performed on each operating lever; a pair of left and right pump-side tubes respectively extending from the respective operation valves and guided to below the floor plate through the through holes; a pair of left and right tank-side tubes respectively extending from the respective operation valves and guided to below the floor plate through the through holes; a junction tube for allowing communication of the respective pump-side tubes guided to below the floor plate through the through holes and communication of the respective tank-side tubes guided to below the floor plate through the through holes; and a first reinforcement beam extending in a right-and-left direction and fixed to the lower surface of the floor plate, wherein the junction tube is fixed to the first reinforcement beam in a non-contact state with the floor plate.
An operating machine to be provided by the present invention comprises the hydraulic tubing support structure; a hydraulic pump and a tank to be connected to the junction tube.
According to the present invention, it is possible to reduce noise transmitted to an operator due to pulsation of hydraulic oil in the junction tube.
Hereinafter, an embodiment of the present invention is described with reference to the accompanying drawings. Note that the following embodiment is a specific example of the present invention and is not of the nature to limit the technical scope of the present invention.
With reference to
The operation attachment 5 includes a boom 7 provided to be raised and lowered about a horizontal axis relative to the slewing frame 4, an arm 8 provided pivotably about a horizontal axis relative to a distal end part of this boom 7 and a bucket 9 mounted rotatably about a horizontal axis relative to a distal end part of this arm 8. The boom 7 is raised and lowered according to extension and contraction of a boom cylinder 10. The arm 8 pivots relative to the boom 7 according to extension and contraction of an arm cylinder 11. The bucket 9 rotates relative to the arm 8 according to extension and contraction of a bucket cylinder 12.
With reference to
With reference to
Further, a front reinforcement beam (second reinforcement beam) 15a, a middle reinforcement beam (first reinforcement beam) 15b and a rear reinforcement beam (third reinforcement beam) 15c respectively extending in the right-and-left direction are fixed to the floor plate 15. The front reinforcement beam 15a is provided before the seat stand 37. The middle reinforcement beam 15b is provided at a position overlapping a range where the seat stand 37 is supported (range where the driver's seat is supported) when viewed from above. The rear reinforcement beam 15c is provided behind the seat stand 37.
The respective reinforcement beams 15a to 15c suppress vibration of the floor plate 15 utilizing the rigidity of these. Specifically, the front reinforcement beam 15a suppresses vibration of the floor plate 15 at the feet of an operator sitting on the driver's seat 35 (see
Since the specific configurations of the respective reinforcement beams 15a to 15c are respectively similar, the middle reinforcement beam 15b is described as an example with reference to
With reference to
With reference to
Specifically, the hydraulic system 14 includes a tube P0 connected to the pilot pump 22, tubes P1 and P2 branched off from this tube P0, the remote control valves 16, 17 connected to these tubes P1, P2, a tube T0 connected to the tank 23, tubes T1 and T2 branched off from this tube T0 and connected to the respective remote control valves 16, 17, a junction tube 24 allowing communication of the tubes P1, P2 with the tube P0 and communication of the tubes T1, T2 with the tube T0, tubes A1 and A2 connecting the remote control valve 16 and the pilot ports of the hydraulic actuators, and tubes A3 and A4 connecting the remote control valve 17 and the pilot ports of the hydraulic actuators.
The remote control valve 16 includes pilot valves 18 and 19. Further, the remote control valve 17 includes pilot valves 20 and 21. By inclining each operating lever 36, the opening of each pilot valve 18 to 21 is adjusted according to the direction and amount of inclination. In
With reference to
The tube P0 is connected to the pump-side connecting portion 27d, the tube P1 is connected to the pump-side connecting portion 27b, and the tube P2 is connected to the pump-side connecting portion 27c. The respective tubes P0 to P2 communicate with each other via a communication passage 30 (see
An arrangement mode of the hydraulic tubing is described below with reference to
The tubes P1, T1, A1 and A2 connected to the remote control valve 16 provided at the right side of the driver's seat 35 are guided to below the floor plate 15 through the through hole 32a formed in the floor plate 15. The tube P1 is connected to the pump-side connecting portion 27b of the junction tube 24. Further, the tube T1 is connected to the tank-side connecting portion 28b of the junction tube 24. The remaining tubes A1, A2 are guided to behind the cabin 6 as shown in
On the other hand, the tubes P2, T2, A3 and A4 connected to the remote control valve 17 provided at the left side of the driver's seat 35 are guided to below the floor plate 15 through the through hole 32b formed in the floor plate 15. The tube P2 is connected to the pump-side connecting portion 27c of the junction tube 24. Further, the tube T2 is connected to the tank-side connecting portion 28c of the junction tube 24. The remaining tubes A3, A4 are guided to behind the cabin 6 as shown in
The pump-side connecting portion 27d communicating with the pump-side connecting portions 27b, 27c is connected to the pilot pump 22 (see
In such an arrangement mode of the hydraulic tubing, the junction tube 24 for allowing communication of the respective tubes P1, P2, T1 and T2 is fixed to the middle reinforcement beam 15b in this embodiment. Thus, vibration of the floor plate 15 can be suppressed by the rigidity of the middle reinforcement beam 15b. Further, by providing the middle reinforcement beam 15b between the junction tube 24 and the floor plate 15, vibration transmitted from the junction tube 24 to the floor plate 15 can be alleviated.
Note that, in this embodiment, the pump-side connecting portions 27b, 27c and the tank-side connecting portions 28b, 28c are respectively arranged to face outward in the right-and-left direction at the positions projecting backward from the middle reinforcement beam 15b as shown in
As described above, according to this embodiment, the junction tube 24 is fixed to the middle reinforcement beam 15b fixed to the lower surface of the floor plate 15 in a non-contact state with the floor plate 15. Thus, noise transmitted to the operator due to pulsation of the hydraulic oil in this junction tube 24 can be suppressed. Specifically, since the middle reinforcement beam 15b extending in the right-and-left direction is provided in this embodiment, vibration of the floor plate 15 can be suppressed by the rigidity of the middle reinforcement beam 15b. In addition, since the junction tube 24 is indirectly fixed to the floor plate 15 via the middle reinforcement beam 15b, vibration transmitted from the junction tube 24 to the floor plate 15 can be reduced. Thus, according to this embodiment, not only vibration transmitted from the junction tube 24 to the floor plate 15 can be alleviated by the middle reinforcement beam 15b, but also vibration of the floor plate 15 can be suppressed by the rigidity of the middle reinforcement beam 15b even if vibration is transmitted from the junction tube 24 to the floor plate 15. Therefore, noise transmitted to the operator due to pulsation of the hydraulic oil in this junction tube 24 can be suppressed.
In the above embodiment, the middle reinforcement beam 15b is provided at the position overlapping the range of the floor plate 15 where the driver's seat 35 (seat stand 37) is supported when viewed from above. According to this embodiment, noise transmitted to the operator can be effectively reduced while the floor plate 15 is effectively reinforced. Specifically, vibration of a relatively low frequency (hereinafter, referred to as low-frequency vibration) actually felt as a movement of the floor plate 15 by the operator and vibration of a relatively high frequency (hereinafter, referred to as high-frequency vibration) felt as noise by the operator are present as vibration produced in the floor plate 15. Here, if a heavy load such as the driver's seat 35 is provided on the floor plate 15, the amplitude of the low-frequency vibration becomes larger and a movement felt by the operator becomes larger due to the weight of the driver's seat 35 (including the seat stand 37). Contrary to this, low-frequency vibration produced in the floor plate 15 can be reduced by the rigidity of the middle reinforcement beam 15b by arranging the middle reinforcement beam 15b to overlap the range where the driver's seat 35 is supported as in the above embodiment. Further, in the above embodiment, the junction tube 24 that can serve as a generation source of the high-frequency vibration is provided on the middle reinforcement beam 15b arranged at the position overlapping the position where the driver's seat 35 is supported as described above. Thus, the high-frequency vibration from the junction tube 24 can be reduced by the weight of the driver's seat 35. Therefore, according to the above embodiment, noise transmitted to the operator can be effectively reduced by reducing high-frequency vibration while low-frequency vibration is reduced and the floor plate 15 is effectively reinforced.
Further, in the above embodiment, the seat stand 37 provided above the junction tube 24 is in the form of a hollow box. Thus, high-frequency vibration from the junction tube 24 can be trapped in the interior space of the seat stand 37. This can suppress the transmission of the high-frequency vibration as noise to the operator.
Furthermore, as shown in
In the above embodiment, the middle reinforcement beam 15b includes the main body portion 33 and the pair of front and rear leg portions 34, the upper end parts of the respective leg portions 34 are welded in contact with the lower surface of the floor plate 15 to form the clearance between the main body portion 33 and the floor plate 15, and the main body portion 33 includes the nuts N. According to this embodiment, the junction tube 24 can be fixed by the bolts B to the middle reinforcement beam 15b fixed to the floor plate 15 by welding. Thus, the junction tube 24 can be fixed without specially working the floor plate 15.
In the above embodiment, as shown in
In the above embodiment, on the tube main body 26 (supporting column portion 29) arranged between the pair of left and right through holes 32a, 32b, the connecting portions 27b, 28b to be connected to the tubes P1, T1 passing through the through hole 32a are provided to face rightward and the connecting portions 27c, 28c to be connected to the tubes P2, T2 passing through the through hole 32b are provided to face leftward. This enables distances from the through holes 32a, 32b to the connecting portions 27b, 27c, 28b and 28c to be shortened. Thus, the respective tubes P1, P2, T1 and T2 can be shortened.
In the above embodiment, the connecting portions 27d, 28d are provided on the tube main body 26 (supporting column portion 29) to face rearward. This enables distances from the pilot pump 22 and the tank 23 provided behind the tube main body 26 to the connecting portions 27d, 28d to be shortened. Thus, the tubes P0, T0 connecting the pilot pump 22 and the tank 23 to the junction tube 24 can be shortened.
Note that the specific embodiment described above mainly includes inventions having the following configurations.
To solve the above problem, a hydraulic tubing support structure in an operating machine including a plurality of hydraulic actuators, to be provided by the present invention, includes a floor plate formed with a pair of left and right vertically penetrating through holes, a driver's seat provided on the floor plate, a pair of operating levers provided at both left and right sides of the driver's seat, a pair of left and right operation valves for generating pilot pressures for the plurality of hydraulic actuators in response to an input operation performed on each operating lever, a pair of left and right pump-side tubes respectively extending from the respective operation valves and guided to below the floor plate through the through holes, a pair of left and right tank-side tubes respectively extending from the respective operation valves and guided to below the floor plate through the through holes, a junction tube for allowing communication of the respective pump-side tubes guided to below the floor plate through the through holes and communication of the respective tank-side tubes guided to below the floor plate through the through holes, and a first reinforcement beam extending in a right-and-left direction and fixed to the lower surface of the floor plate, wherein the junction tube is fixed to the first reinforcement beam in a non-contact state with the floor plate.
In the present invention, the junction tube is fixed to the first reinforcement beam fixed to the lower surface of the floor plate in the non-contact state with the floor plate. Thus, noise transmitted to an operator due to pulsation of hydraulic oil in the junction tube can be suppressed. Specifically, since the first reinforcement beam extending in the right-and-left direction is provided in the present invention, vibration of the floor plate can be suppressed by the rigidity of the first reinforcement beam. In addition, since the junction tube is indirectly fixed to the floor plate via the first reinforcement beam, vibration transmitted from the junction tube to the floor plate can be reduced. Thus, according to the present invention, not only vibration transmitted from the junction tube to the floor plate can be alleviated by the first reinforcement beam, but also vibration of the floor plate can be suppressed by the rigidity of the first reinforcement beam even if vibration is transmitted from the junction tube to the floor plate. Thus, noise transmitted to the operator due to pulsation of hydraulic oil in the junction tube can be suppressed.
In the above hydraulic tubing support structure, at least a part of the first reinforcement beam is preferably provided at a position overlapping a range of the floor plate where the driver's seat is supported when viewed from above.
In this aspect, noise transmitted to the operator can also be effectively reduced while the floor plate is effectively reinforced. Specifically, vibration of a relatively low frequency (hereinafter, referred to as low-frequency vibration) actually felt as a movement of the floor plate by the operator and vibration of a relatively high frequency (hereinafter, referred to as high-frequency vibration) felt as noise by the operator are present as vibration produced in the floor plate. Here, if a heavy load such as the driver's seat is provided on the floor plate, the amplitude of the low-frequency vibration becomes larger due to the weight of this driver's seat and a movement felt by the operator becomes larger. Contrary to this, low-frequency vibration produced in the floor plate can be reduced by the rigidity of the first reinforcement beam by arranging the first reinforcement beam to at least partly overlap the range where the driver's seat is supported as in the above aspect. Further, in the above aspect, the junction tube that can serve as a generation source of the high-frequency vibration is provided on the first reinforcement beam arranged at the position overlapping the position where the driver's seat is supported as described above. Thus, the high-frequency vibration from the junction tube can be reduced by the weight of the driver's seat. Therefore, according to this aspect, noise transmitted to the operator can be effectively reduced by reducing high-frequency vibration while low-frequency vibration is reduced and the floor plate is effectively reinforced.
In the above hydraulic tubing support structure, preferably, each through hole is formed at a position in alignment with the driver's seat in the right-and-left direction or formed behind the position, and a second reinforcement beam extending in the right-and-left direction before the driver's seat and fixed to the lower surface of the floor plate is further provided.
According to this aspect, vibration of the floor plate not only in the range below the driver's seat, but also at the front side of the driver's seat, i.e. on the feet of the operator can be suppressed by providing the second reinforcement beam before the driver's seat. Thus, noise transmitted to the operator can be more effectively reduced. In addition, the junction tube is fixed to the first reinforcement beam rearward provided closer to the respective through holes than the second reinforcement beam. Thus, as compared with the case where the junction tube is fixed to the second reinforcement beam, the pump-side tubes and the tank-side tubes extending from the junction tube to be connected to the respective operation valves via the respective through holes can be shortened. Therefore, according to the above aspect, noise transmitted to the operator can be effectively reduced while the pump-side tubes and the tank-side tubes are shortened.
In the above hydraulic tubing support structure, preferably, a supporting member fixed to the upper surface of the floor plate and adapted to support the driver's seat is further provided, and the supporting member is a hollow member.
According to this aspect, since the supporting member for supporting the driver's seat is a hollow member, high-frequency vibration from the junction tube can be trapped in the interior space of this supporting member. This can suppress the transmission of this high-frequency vibration as noise to the operator sitting on the driver's seat.
In the above hydraulic tubing support structure, preferably, the first reinforcement beam includes a main body portion extending in the right-and-left direction and a pair of front and rear leg portions standing on this main body portion, upper end parts of the respective leg portions being welded to the lower surface of the floor plate to form a clearance between the main body portion and the floor plate, the main body portion is formed with an internally threaded portion with which a bolt is threadably engageable from below the main body portion, and the junction tube is fixed to the first reinforcement beam by the bolt threadably engaged with the internally threaded portion of the main body portion.
According to this aspect, the junction tube can be fixed by the bolt to the first reinforcement beam fixed to the floor plate by welding by forming the internally threaded portion utilizing the clearance between the floor plate and the main body portion. Thus, the junction tube can be fixed without specially working the floor plate.
The above hydraulic tubing support structure preferably further includes a third reinforcement beam extending in the right-and-left direction and fixed to the lower surface of the floor plate to pass a position where an amplitude peaks in a natural vibration mode of the floor plate to which the first reinforcement beam is fixed.
According to this aspect, the third reinforcement beam is provided in a part of the floor plate having the first reinforcement beam fixed thereto where the amplitude becomes larger. Thus, vibration produced in the floor plate can be more effectively reduced by the rigidity of this third reinforcement beam.
In the hydraulic tubing support structure, preferably, the junction tube includes a tube main body arranged between the pair of left and right through holes, a pair of right connecting portions for connection to the pump-side tube and the tank-side tube passing through the right through hole and a pair of left connecting portions for connection to the pump-side tube and the tank-side tube passing through the left through hole, the pair of right connecting portions are provided on the tube main body to face rightward, and the pair of left connecting portions are provided on the tube main body to face leftward.
According to this aspect, on the tube main body arranged between the pair of left and right through holes, the pair of right connecting portions for connection to the tubes passing through the right through hole are provided to face rightward and the pair of left connecting portions for connection to the tubes passing through the left through hole are provided to face leftward. This enables distances from the respective through holes to the respective right connecting portions and the respective left connecting portions to be shortened. Thus, the pump-side tubes and the tank-side tubes can be shortened.
In the above hydraulic tubing support structure, preferably, the junction tube further includes a pump-side connecting portion and a tank-side connecting portion for connection to tubes respectively connected to a hydraulic pump and a tank provided behind the tube main body, and the pump-side connecting portion and the tank-side connecting portion are respectively provided on the tube main body to face backward.
According to this aspect, the pump-side connecting portion and the tank-side connecting portion are provided on the tube main body to face backward. This enables distances from the hydraulic pump and the tank provided behind the tube main body to the pump-side connecting portion and the tank-side connecting portion to be shortened. Thus, the tubes connecting the hydraulic pump and the tanks to the junction tube can be shortened.
Further, the present invention provides an operating machine including the above hydraulic tubing support structure and a hydraulic pump and a tank to be connected to the junction tube.
According to the present invention, it is possible to reduce noise transmitted to an operator due to pulsation of hydraulic oil in a junction tube.
Number | Date | Country | Kind |
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2010-052159 | Mar 2010 | JP | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/JP2011/001272 | 3/3/2011 | WO | 00 | 9/10/2012 |
Publishing Document | Publishing Date | Country | Kind |
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WO2011/111347 | 9/15/2011 | WO | A |
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1704534 | Dec 2005 | CN |
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WO2008129905 | Oct 2008 | WO |
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JP2007262690A—Machine translation from Japanese to English from JP office. Oct. 2007. |
International Preliminary Report on Patentability issued Oct. 11, 2012 in PCT/JP2011/001272 filed Mar. 3, 2011. |
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International Search Report Issued Jun. 7, 2011 in PCT/JP11/001272 Filed Mar. 3, 2011. |
Number | Date | Country | |
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20130067901 A1 | Mar 2013 | US |