The invention relates to a hydraulic valve assembly, which is used in particular for controlling hydraulic consumers of mobile work machines and which has the characteristics of the preamble to claim 1.
One such valve assembly is known for instance from German Patent Disclosure DE 199 48 232 A1 or DE 103 25 294 A1, European Patent Disclosure EP 1 092 095 B1, or from the Data Sheet RD 64 295/07.02 or RD 64 282/05.00 of the present Applicant and can be embodied as a single valve disk, which can be combined with other valve disks into a control block, or as a valve disk of a so-called monoblock. The valve disks in these references are embodied as so-called load-sensing valves, and in a valve bore of a valve housing they contain a valve slide, with which the opening cross section of a metering aperture and the flow direction of the pressure fluid in the existing consumer conduits can be controlled.
In the valve housings, in a further bore, a pressure balance is also accommodated in a further bore; in the case of the valve disk in Data Sheet RD 64 282/05.00, it is located upstream of the metering aperture, and its regulating piston is urged in the closing direction by the pressure upstream of the metering aperture and in the opening direction by the pressure downstream of the metering aperture and by a spring. In the case of the valve disks of the other references, the pressure balance is located downstream of the metering aperture and is urged in the closing direction by the maximum load pressure of all the simultaneously actuated hydraulic consumers and in the opening direction by the pressure downstream of the metering aperture. Such valve disks make a flow distribution that is independent of load pressure possible, if at the same time a plurality of hydraulic consumers are to be supplied with pressure fluid, and the quantity of pressure fluid pumped by a pump is less than the required quantity of pressure fluid.
Moreover, the known valve disks in the valve housing have two pressure-limiting and feed valves, each of which is associated with one of the two consumer conduits. A pressure-limiting and feed valve of this kind responds regardless of the position of the valve slide when the pressure in the corresponding consumer conduit reaches a defined value, and it limits the pressure to that value by causing pressure fluid to flow out of the consumer conduit in throttled fashion to the outflow conduit (pressure limiting function). This can happen for instance if the valve slide, in the neutral position blocks off the consumer conduit, and pressure fluid located in the consumer conduit, in a consumer line connected to it, and in the hydraulic consumer itself heats up, and if the hydraulic consumer is located at a stop.
The pressure-limiting and feed valve also responds when the load is acting in the desired direction of motion, and the pressure in the consumer conduit, by way of which pressure fluid flows to the hydraulic consumer, drops below the pressure in the outflow conduit (feed function). The pressure in the outflow conduit can be raised to above atmospheric pressure with the aid of a backup valve.
A pressure-limiting and feed valve is not always connected to a consumer conduit. For certain applications, it suffices for a pressure-limiting and feed valve to be associated with only one of the two consumer conduits of a valve disk. Sometimes, a valve disk has no pressure-limiting and feed valve whatever. For the various different uses, different valve housings must therefore be manufactured and upon assembly combined with the correct valve slides. This involves considerable handling costs. Since having to cast different blanks is undesirable, the cast valve housings are always made with installation spaces for two pressure-limiting and feed valves.
The object of the invention is to develop a hydraulic valve assembly, having the characteristics of the preamble to claim 1, further in such a way that lower production costs and smaller size are possible.
The stated goal is attained, in a hydraulic valve assembly having the characteristics of the preamble to claim 1, according to the invention in that according to the body of claim 1, the pressure-limiting and feed valve is accommodated in a hollow chamber of the valve disk. In such an embodiment, the valve housing can be a standard element, whose rough form and further design no longer need to depend on whether the valve disk is intended to hold one, or two, or no pressure-limiting and feed valves. Installation space for the pressure-limiting and feed valves no longer has to be reserved in the valve housing, and thus the valve housing can be smaller than in known valve disks. The various variants of valve disks are not formed until near the end of the manufacturing process, using a suitable valve slide that is already adapted in other respects to the particular application. As needed, the valve slide can receive one or two pressure-limiting and feed valves.
Advantageous features of a hydraulic valve assembly according to the invention can be found in the dependent claims.
An especially expedient embodiment is found in claim 3, according to which the valve slide is movable from the neutral position into work positions in both directions, and according to which the hollow chamber in the valve slide can be made to communicate with the outflow conduit via a radial bore, which is located so close to one end of the valve slide that, upon a displacement of the valve slide from the neutral position, it is closed toward the outflow conduit in the sense of a communication of the second consumer conduit with an inflow conduit. This embodiment is based on the concept that, in a work position of the valve slide in which the consumer conduit communicates with the outflow conduit, the hollow chamber in the valve slide need not be open toward the outflow conduit. Accordingly, the radial bore can be located far outward, to the end of the valve slide. A long stroke of the valve disk can be preserved. The control chamber, which forms the outflow conduit at the valve bore, need not be enlarged axially.
Various versions of pressure-limiting and feed valves exist that can be built into the valve slide; the various versions can differ in their structural length or in the feed flow cross section. If according to claim 4, toward the consumer conduit, two radial bores discharge into the hollow chamber and are spaced apart from one another in the axial direction of the valve slide, and of them, in one work position of the valve slide, one radial bore is open toward the consumer conduit and the other radial bore is open toward the inflow conduit or the outflow conduit, then it is possible to use a certain version of a pressure-limiting and feed valve for which the hollow chamber, with a large diameter, must reach into a region of the valve slide in which the valve slide in the known valve assemblies has an annular groove in order to establish the various fluidic communications. In the embodiment, the hollow chamber is also located in the fluidic communication of the consumer conduit with the inflow conduit or the outflow conduit. An annular groove is unnecessary.
If another version of a pressure-limiting and feed valve is used that does not necessitate having the hollow chamber with a large diameter extend far into the valve slide, and if the valve slide according to claim 5, in the region of the consumer conduit, has an annular groove by way of which the consumer conduit can be made to communicate with an inflow conduit or with the outflow conduit, then, as recited in claim 6, a radial bore advantageously extends into the hollow chamber from the annular groove. Via this radial bore, pressure fluid then flows only whenever the pressure-limiting and feed valve responds.
Claim 7 is directed to a hydraulic valve assembly having a pressure-limiting and feed valve that can be constructed with an especially small diameter, so that the wall of the valve slide surrounding the hollow chamber can be thick enough that it readily meets all the demands made of it with regard to dimensional stability and security against breakage. The pressure-limiting and feed valve of claim 7 can be refined advantageously in accordance with claims 8 through 11.
A plurality of exemplary embodiments, embodied as LIFD valves, of a hydraulic valve assembly according to the invention are shown in the drawings.
The invention will now be described in further detail in conjunction with these drawings.
The valve slides in
In the exemplary embodiment of
The valve bore 11, in both exemplary embodiments, is surrounded by eight control chambers axially spaced apart from one another, which serve to control the inflow of hydraulic fluid from a hydraulic pump to a hydraulic consumer, such as a hydraulic cylinder, and from the hydraulic consumer to a tank. Between each three control chambers on both sides are two control chambers 25 and 26, which in the neutral position of the valve slide 12 as shown in
One inflow chamber 32 is located on one side of the two control chambers 25 and 26, and another inflow chamber 33 is located on the other side. These two inflow chambers are part of a bridgelike inflow conduit 34, which the hydraulic fluid reaches from the intermediate chamber 26 via a pressure balance 35. All that needs to be said here about this pressure balance is that its one-piece (
The inflow chamber 32 is followed by a consumer chamber 36, and the inflow chamber 33 is followed by a consumer chamber 37. Each consumer chamber is part of a respective consumer conduit 38 and 39, which ends in a consumer connection of the valve housing 10. Each consumer chamber 36 and 37 is followed by a respective outflow chamber 40 and 41. The two outflow chambers are joined together in a completed valve block and are part of an outflow conduit 42, which leads to a tank connection, optionally via a backup valve.
In the neutral position of the valve slide 12, all the control chambers 25, 26, 32, 33, 36, 37, 40 and 41 are blocked off from one another. If the valve slide 12 is moved out of the neutral position, then the metering aperture is opened by the fine-control grooves 30 or 31. Moreover, one consumer chamber is opened toward an inflow chamber, and the other consumer chamber is opened toward an outflow chamber.
In addition to the components described thus far, the valve disk of
The hollow chambers 48, 49 and 50 are each introduced into the main part from a face end of a main part of the valve slide 12, and are closed by a respective end piece 51, 52 or 53 that is screwed into the main part. In the closed position, the pressure-limiting and feed valves separate a first region of a hollow chamber, on the side toward the outflow chamber, from a second region of a hollow chamber, toward a consumer chamber. The first region is open to the outside of the valve slide 12, via a radial bore 55 in the valve slide. The radial bore 55 in turn, in the neutral position and upon an adjustment of the valve slide in a direction in which the corresponding consumer chamber 36 or 37 communicates with the associated inflow chamber, is open toward the applicable outflow chamber 40 or 41. Upon an adjustment of the valve slide 12 in the other direction, the radial bore 55 is closed after a short distance. This has no effects in terms of the function whatever, since the corresponding consumer chamber already communicates with the outflow chamber via the valve slide anyway.
The second region of the two hollow chambers 48 and 49 of
Each of the pressure-limiting and feed valves 45, 46 and 47 has a valve body 70, which is urged in the opening direction by the pressure in the corresponding consumer chamber and in the closing direction by the pressure in the adjacent outflow chamber and by a strong helical compression spring 71, whose pressure equivalent may for example be 300 bar, and for limiting the pressure in a consumer chamber, each pressure-limiting and feed valve opens a flow cross section from that consumer chamber to the adjacent outflow chamber. Moreover, each pressure-limiting and feed valve has a valve body 72, which is urged in the closing direction by the pressure in the corresponding consumer chamber and in the opening direction by the pressure in the adjacent outflow chamber and by a weak helical compression spring 73, whose pressure equivalent may for example be 0.5 bar. If the pressure in the consumer chamber drops below the pressure in the outflow chamber by more than the pressure equivalent of the helical compression spring 73, the valve body 72 opens a flow cross section, so that hydraulic fluid is fed from the outflow chamber into the consumer chamber.
In the case of the pressure-limiting and feed valve 46 in
In operation, the pressure prevailing in the consumer chamber 36 acts on the valve body 70 in the direction of opening, on an area that is defined by the diameter of the guide rod 74. The helical compression spring 71, which is braced on the end piece 51 via the valve body 72, keeps the closing cone 76 of the valve body 70, with its face 77 in contact with the valve body 72, as long as the pressure in the consumer chamber, taking into account the pressure prevailing in the outflow chamber 40, does not exceed the pressure equivalent of the spring. As soon as that pressure is exceeded, the valve body 70, or in other words the guide rod 74 together with the closing cone 76, is displaced to the right—in the views in FIGS. 1 and 4—so that a flow cross section between the closing cone 76 and the valve body 72 opens, and hydraulic fluid flows in throttled fashion out of the consumer chamber 36 into the outflow chamber 40. The pressure in the consumer chamber 36 is thus limited to the pressure at which the valve body 70 opens.
In the above-described configuration, the valve body 72 remains in repose. Conversely, if the pressure in the consumer chamber 36 drops below the pressure in the outflow chamber 40 by more than the pressure equivalent of the helical compression spring 70, then the valve body 70, the valve body 72, and the helical compression spring 71 are displaced as a unit counter to the helical compression spring 73, until the guide rod 74 meets the bottom of the hollow chamber 46. Between the valve body 72 and the face end of the end piece 51, a flow cross section opens up, by way of which hydraulic fluid can flow virtually unthrottled from the outflow chamber 40 to the consumer chamber 36. Thus in the consumer chamber 36 and in the lines and consumer chambers communicating with it, the creation of an underpressure is reliably avoided.
The pressure-limiting and feed valve 45 of
The valve body 70 of the pressure-limiting and feed valve 45 includes a closing cone 85, which is located in the region of the hollow chamber 49 toward the outflow chamber and which can be seated, with a conical face, on an edge of the central opening in the valve body 72; a stop finger 82, which points toward the end piece 52; the strong helical spring 71, which is fastened, surrounding the stop finger 86, between the closing cone 85 and the end piece 52; and a bracing rod 87, which passes through the valve body 72, extends into the interior of the helical compression spring 73, and on the far side of the radial bores 57 dips into an end portion of the hollow chamber 49 and braces the closing cone 85, in its position of repose, on the valve slide 12 counter to the action of the helical compression spring 71. It is advantageous here that given a suitable choice of the sealing of the hollow chamber by the end piece 52, the initial tension of the helical compression spring 71 can be varied, even after the installation of the pressure-limiting and feed valve 45, by rotating the end piece 52 that is screwed into the main part of the valve slide 12.
In the position of repose of the two valve bodies 70 and 72 and without pressures in the chambers 37 and 41, the valve body 72 rests, under the influence of the helical compression spring 73, on the closing cone 85 of the valve body 70 that is braced on the valve slide 12 via the bracing rod 87. The valve body 72 then has a slight spacing from a stop ring 88, which is inserted into the valve slide and which limits the travel of the valve body 72 toward the radial bores 55 upstream of them.
In operation, when the valve slide is in the neutral position or in a work position, in which the consumer chamber 37 communicates fluidically with the inflow chamber 33, the pressure prevailing in the consumer chamber 37 acts on the valve bodies 70 and 72 counter to the helical compression spring 71 and counter to a backup pressure that may prevail in the outflow chamber. The first effective area for the consumer chamber pressure is initially determined by the diameter of the valve body 72. If the consumer chamber pressure rises to such a value that the compression force generated at the first effective area reaches the force of the helical compression spring 71, then the valve bodies are moved so far that the valve body 72 reaches the stop ring 88. From that point on, the consumer chamber pressure can now generate a compression force on the valve body 70, directed counter to the force of the helical compression spring 71, only at a surface area determined by the diameter of the central opening in the valve body 72. If the consumer chamber pressure now reaches the value predetermined by the initial tension of the helical compression spring 71, the valve body 70 lifts from the valve body 72, so that a flow cross section opens between the closing cone 85 of the valve body 70 and the valve body 72, and hydraulic fluid flows, throttled, out of the consumer chamber 37 into the outflow chamber 41. The pressure in the consumer chamber 37 is thus limited to the pressure at which the valve body 70 lifts from the valve body 72.
Conversely, if the pressure in the consumer chamber 37 drops below the pressure in the outflow chamber 41 by more than the pressure equivalent of the helical compression spring 73, then the valve body 72 is lifted, counter to the helical compression spring 73, from the closing cone 85, braced via the rod 87, of the valve body 70 and is pressed against the aforementioned shoulder of the valve slide. Between the valve body 72 and the closing cone 85, a flow cross section opens by way of which hydraulic fluid can flow virtually unthrottled from the outflow chamber 41 to the consumer chamber 37. The helical compression spring 73 is still far away from being compressed into a block, and thus the hydraulic fluid can flow freely to the radial bores 56.
The pressure-limiting and feed valve 47 in
What is designed differently is the valve body 70. This valve body now has a collar 90, pointing in the direction of the end piece 53 and offset radially outward from a closing cone 89; with this collar, it can rest in the direction of the effective force of the helical compression spring 71 on a shoulder 91, located upstream of the radial bores 55, of the valve slide 12, on the one hand, and on the other, it can rest, counter to the effective force of the helical compression spring 71, on the end piece 53. The possible travel of the valve body 70 results, in the illustration in
The pressure-limiting and feed valve 47 in
The hollow chamber 50, as a bore of relatively small diameter, extends into the region of the annular groove 94 and is open there toward the annular groove via the radial bores 57 that discharge into the annular groove. In a distinction from the exemplary embodiment of
The pressure-limiting and feed valve 47 functions precisely like the pressure-limiting and feed valve 45 in
Number | Date | Country | Kind |
---|---|---|---|
10-2006-012-030.2 | Mar 2006 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP07/01051 | 2/8/2007 | WO | 00 | 12/10/2008 |