Patent Application
20190257224
This application claims priority from and incorporates by reference German patent applications
The invention relates to a hydraulic valve, in particular for a cam phaser of an internal combustion engine of a motor vehicle. Furthermore, the invention relates to a valve for a cam phaser and to a method for operating the valve for the cam phaser.
The cam phaser system disclosed in DE 10 2006 012 775 A1 includes pressure chambers of a rotor that are provided with check valves so that pressure spikes that occur during quick adjustment can be used.
EP 2 375 014 A1 discloses check valves that take advantage of alternating cam shaft torques and that are integrated into the central valve in that band check valves are attached at an inside of a bushing. At the two operating connections and at the supply connection of the bushing, a respective band check valve presses from an inside against the interior of the bushing. When sufficient pressure is applied to the corresponding connection, the band check valve opens so that hydraulic fluid that flows into the central valve at one operating connection can be supplied to the other operating connection together with hydraulic fluid from the supply connection. Starting from a center position of the central valve initially a switching position is proportionally controllable in which the pressure spikes of the operating connection to be unloaded are blocked relative to the operating connection that is to be loaded. In each connection another switching position is controllable in order to utilize the alternating cam torques.
Thus, it is an object of the invention to provide a hydraulic valve which has a simple and compact configuration and facilitates better system properties of a cam phaser. Additionally it is an object of the invention to provide an efficient concept of a valve and of a method for operating a valve of a cam phaser which improve cold operating properties.
The recited objects are achieved according to the independent claims.
Advantageous embodiments and advantages of the invention can be derived from the dependent claims, the description and the drawing figure.
A hydraulic valve is proposed, in particular for a cam phaser, the hydraulic valve comprising a bushing including a piston that is movable in a bore along a longitudinal direction, a supply connection for feeding a hydraulic fluid and at least a first operating connection and a second operation connection. The hydraulic valve includes at least a first tank drain connection and a second tank drain connection configured to drain the hydraulic fluid, wherein a respective check valve is associated with the first operating connection and the second operating connection, and the first operating connection and the second operating connection are connectable through at least one of the check valves alternatively with each other and/or with the supply connection and/or with one of the tank drain connections by moving the piston. According to the invention, the hydraulic valve includes five switching positions wherein the second operating connection is connected with the supply connection and the first operating connection is connected with the first tank drain connection in a first switching position of the piston, wherein a fluid path from the first operating connection to the second operating connection is openable by the check valve that is associated with the first operating connection under a pressure that exceeds a threshold value. The second operating connection is connected with the supply connection and a connection between the first operating connection and the first tank drain connection is interrupted in a second switching position of the piston wherein a fluid path from the first operating connection to the second operating connection is openable by the check valve that is associated with the first operating connection under a pressure that exceeds a threshold value. Wherein a connection between the operating connections and the supply connection and the tank drain connections is interrupted in a third switching position of the piston which is positioned in a center position. The first operating connection is connected with the supply connection and a connection between the second operating connection and the second tank drain connection is interrupted in a fourth switching position of the piston wherein a fluid path from the second operating connection to the first operating connection is openable by a check valve that is associated with the second operating connection under a pressure that exceeds a threshold value. The first operating connection is connected with the supply connection and the second operating connection is connected with the second tank drain connection in a fifth switching position of the piston, wherein a fluid path from the second operating connection to the first operating connection is openable by the check valve that is associated with the second operating connection under a pressure that exceeds a threshold value. In the first and/or the fifth switching position, the respective connection between the operating connection and the tank drain connection is throttled without a control edge. The throttling of the respective connection to the operating connection is switchable or controllable.
Pulsating hydraulic pressures generate alternating torques at the hydraulic piston, wherein the alternating torques have a positive variable portion at times and a negative variable portion at times. On the other hand side, surging torques are torques that change their absolute amounts, but remain in the same prefix range of the torque diagram over a longer time period of several milliseconds.
An external torque that is either alternating or surging impacts a motor vehicle hydraulic loop of a cam phaser with a counteracting hydraulic piston and with at least two hydraulic chambers. The hydraulic loop causes a position change based on different pressure loadings of the counteracting hydraulic chambers that are supplied by the hydraulic pump. In addition to a hydraulic switch adjustment, advantageously embodied by a valve, which conducts the pressure loading through the hydraulic fluid onto the piston, a negative portion of the alternating torque is used to adjust a position of the hydraulic piston. The surging portion of the torque, however, is cancelled by additional devices like, e.g., check valves. The selective utilization of torques, in particular through the release by check valves, provides a linearization of the adjustment speed over the speed of the engine, whereas the ongoing utilization of a minimum size hydraulic supply from a pump for adjusting the piston also provides the high adjustment speed also under pure surge portions of the torque.
For example, respective hydraulic connection paths can be provided from one chamber of the cam phaser to the operating connection for the other chamber. This yields a hydraulic loop with a valve. The valve can conduct the hydraulic pressure to the second operating connection of the respective other chamber since the hydraulic pressure is conductible from a negative portion of the alternating torque at the first operating connection for a respective chamber can be bled off through at least one check valve. An alternating pass through conduction can be provided. Furthermore, the pressure loading of the pressure loaded connection is passed on to the second operating connection. The pass-through conduction of the hydraulic fluid is performed from the first chamber and also from the second chamber to the corresponding counteracting chamber. The function of the check valves can be designated as a bypass which only feeds back the negative portion of the alternating force upstream of the cam phaser. A suitable location for the back feeding can be the supply connection of the cam phaser. Thus, the check valves can be arranged so that a pass-through conduction of the hydraulic pressure from the chambers of the pistons is only facilitated in a direction towards the pressure side of the cam phaser, starting with a predetermined threshold value.
The switchable or controllable throttling of the respective connection between the operating connection and the tank drain connection facilitates in particular a hydraulic fixing of the cam phaser in a center position and control quality of the hydraulic valve. For example the tank drain connection can be throttled less in the end positions compared to the other positions. The respective pressure cavity can thus be emptied more quickly in the end position.
According to an advantageous embodiment of the invention, a respective check valve is associated with the first operating connection and the second operating connection on an outside of the piston. This facilitates a compact configuration of the hydraulic valve.
Advantageously the check valves are respectively arranged at a piston attachment which envelopes the piston and is fixed at the piston. This way the piston assembly can be configured in a simple and cost-effective manner.
According to an advantageous embodiment, the check valves are configured as disc-shaped closing elements which are preloaded by a common compression spring against the piston attachments. Thus, a pre-assembled module can be provided which can be mounted into the bushing easily.
The piston attachments advantageously have two annular bars which respectively include two control edges that cooperate with recesses in the bushing. These control edges facilitate an improved control of the volume flow of the hydraulic fluid so that a significant increase of the adjustment speed is achieved, in particular in a higher engine speed range, and an improved function in the lower temperature range.
According to an advantageous embodiment, the control edges of the annular bars cooperate with the operating connections configured as radial recesses in the bushing and with two groove-shaped recesses in the borehole, wherein the groove-shaped recesses are arranged in the axial direction respectively between the operating connection and the associated tank drain connection. The groove-shaped recesses facilitate a position independent opening and closing of the tank drain connections in cooperation with the control edges, so that the hydraulic valve has pure so-called fast-phaser characteristics in the control range (conducting the hydraulic fluid from one chamber into the other chamber without tank drain) and has fast-phaser characteristics with tank drain in the end positions.
According to an advantageous embodiment, a distance between an external diameter of the respective annular bar and a groove base of the respective groove-shaped recess is smaller than a distance between groove-side surfaces of the groove-shaped recess and faces of the annular bar in the first and in the fifth switching position. Thus, throttling the tank drain connection can be facilitated without control edges so that a pressure chamber of the cam phaser that is respectively connected with the tank drain connection can be emptied more quickly in the end positions.
In order to obtain a particularly stable or constant volume flow towards the tank drain connection in the end positions (first and/or fifth switching position) a ratio of A2 to A1 is provided that is greater than 1.4 to 1. Thus, process reliability in production can be increased substantially,
According to another aspect of the invention, a valve is proposed for a cam phaser, the valve comprising a bushing including a piston that is movably arranged in a bore along a longitudinal direction between a first end position and a second end position; a supply connection for feeding a hydraulic fluid; at least a first operating connection and a second operating connection and at least a first tank drain connection and a second tank drain connection for draining the hydraulic fluid, wherein the first operating connection and the second operating connection are flow connectable with each other by a suitable positioning of the piston, and the piston includes outer annular bars that are arranged at outer axial ends of the piston in order completely close the tank drain connection in the first end position and to completely close the tank drain connection in the second end position, wherein the connection between the first operating connection and the tank drain connection in the first end position and the connection between the second operating connection and the tank drain connection in the second end position is throttled without a control edge. The throttling of the respective connection to the operating connection is switchable and controllable.
This achieves the technical advantage that on the one hand side the so-called fast-phaser function as well as an improved function can be assured in the lower temperature range in a valve. In an embodiment hydraulic connection paths from one chamber are provided through a valve into a counteracting chamber in a vane-type cam phaser. As a function of control properties of the valve, the connection paths can be used for alternating flow-through wherein hydraulic fluid flows out of the first chamber and flows into the second chamber of the vane-type cam phaser. Accordingly, the fluid can also flow out from the second chamber and flow into the first chamber. In order to accelerate system properties of the cam phaser, the fast-phaser function provides a bypass which facilitates a quick routing of the fluid directly from the first chamber into the second chamber or vice-versa, Through the check valves it can be additionally implemented that the bypass function is only enabled starting with a particular threshold value. The improved function in the lower temperature range results from the arrangement of the outer annular bars according to the invention which completely close the respectively associated tank drain connection in the end positions of the piston but throttle the opposite tank drain connection without control edges. Throttling the opposite tank drain connection without control edges, for example, has the advantage that oil exchange also works well with highly viscous cold oil. Overall, the valve according to the invention yields a slightly reduced adjustment speed in a lower engine speed range compared to a pure fast-phaser valve. Additionally, a much increased adjustment speed is achieved in the upper engine speed range and the already recited improved function in the lower temperature range.
The switchable or controllable throttling of the respective connection between the operating connection and the tank drain connection facilitates in particular a hydraulic fixing of the cam phaser in a center position and control quality of the hydraulic valve. For example the tank drain connection can be throttled less in the end positions compared to the other positions. The respective pressure cavity can thus be emptied more quickly in the end position.
In order to precisely control the closing and releasing of the tank drain connections, the bushing includes two groove-shaped recesses in the portion of the borehole, wherein the groove-shaped recesses are respectively associated with the outer annular bars. The annular gap that is formable between an outer annular bar and an associated groove-shaped recess facilitates controlling the fluid flow. The groove-shaped recesses are, for example, configured wider that a wall thickness of the outer annular bars. This facilitates precisely controlling a flow-through volume of the fluid, as long as an outer annular bar is arranged in a portion of the groove-shaped recess. As soon as an outer annular bar is positioned in front or behind the groove-shaped recess, the respective tank drain connection is closed,
According to an advantageous embodiment, the groove-shaped recesses are arranged in the longitudinal direction respectively between the operating connection and the associated tank drain connection. This implements, e.g., a particularly compact embodiment of the valve,
In order to also provide the desirable fast-phaser function of the valve, the piston includes two inner annular bars between the outer annular bars wherein the two inner annular bars are respectively associated with the first operating connection and the second operating connection. The inner annular bars are offset inward from the outer annular bars in the longitudinal direction of the piston. The inner annular bars are configured wider than the outer annular bars since they have to completely close the operating connections as a function of position. Check valves are arranged directly at the inner annular bars wherein the check valves determine a threshold value that releases the bypass.
According to an advantageous embodiment, a distance between an outer diameter of the respective outer annular bar and a groove base of the respective groove-shaped recess is smaller in the first end position or the second end position than a distance between groove-side surfaces of the groove-shaped recess and faces of the annular bar. This facilitates a throttling of the tank drain connection without control edges so that a pressure chamber of the cam phaser that is respectively connected with the tank drain connection can be emptied more quickly in the end positions. Without control edges means that the throttling of the tank drain connection is facilitated exclusively by an annular surface between the annular bar and the groove-shaped recess. The throttling is thus facilitated by the described annular gap and not by the control edges that are configured at the bushing and at the annular bars.
According to an advantageous embodiment, the piston is movable into a first position where the tank drain connection of both operating connections is closed by closed by the outer annular bars. The second operating connection is fluid connectable with the supply connection and the first operating connection is fluid connectable with the second operating connection. The first position is part of the classic control range of a fast-phaser valve. The tank drain connections are closed. In order to be able to connect the operating connection with the second operating connection (fast-phaser function), a particular threshold value has to be exceeded in order for the associated check valve to open, so that a fluid flows directly from the first operating connection to the second operating connection.
In order to cut off any fluid flow and in order to facilitate a stable operating condition of an internal combustion engine at constant speed, the piston is movable into a second position, wherein the tank drain connection of both operating connections is closed by the outer annular bars and the first operating connection and the second operating connection are respectively closed by the inner annular bars.
According to another embodiment, the piston is movable into a third position where both tank drain connections are closed by the outer annular bars. The first operating connection is flow connectable with the supply connection and the first operating connection is flow connectable with the second operating connection.
According to another aspect of the invention, the object is achieved by a method for operating a valve according to one of the recited embodiments. Thus, the tank drain connection of the second operating connection is completely closed by an outer annular bar in the first end position. The tank drain connection of the first operating connection is throttled without control edges by an annular gap between an outer annular bar and a groove-shaped recess, and the first operating connection is flow connected with the second operating connection. Additionally, the second operating connection is flow connected with the supply connection. Advantages achieved by the method for operating the valve are comparable to the advantages that are achieved by the valve or the hydraulic valve. The advantages relate on the one hand side to improving the so-called fast-phaser function as well as an improved function in a lower temperature range within the valve. In order to accelerate the system response of the cam phaser, the method provides a fast-phaser function through a bypass, which facilitates a quick routing of the fluid directly from the first chamber into the second chamber or vice versa. An improved function in the lower temperature range results from operating the valve according to the invention with the outer annular bars which completely close the respectively associated tank drain connection in the end positions of the piston but throttles the opposite tank drain connection without a control edge. Throttling the opposite tank drain connection without a control edge has, for example, the advantage that oil exchange also works well for highly viscous cold oil. Overall, the method according to the invention yields a slightly reduced adjustment speed in the lower engine speed range compared to operating a pure fast-phaser valve. Additionally, a significant increase of the adjustment speed is obtained in the upper speed range and the improved function in the lower temperature range that has already been described supra.
An advantageous embodiment relates to the method for operating the valve, wherein the tank drain connections are completely closed by the outer annular bars in a first position. Furthermore, the first operating connection is fluid flow connected with the second operating connection and the second operating connection is fluid flow connected with the supply connection. This yields e.g. the technical advantage that the valve is exclusively arranged in the control range of a fast phaser function wherein leakage in a direction towards the tank drain connections is suppressed.
In another embodiment the tank drain connections are completely closed by the outer annular bars in a second position, and the first operating connection and the second operating connection B are respectively fluid flow connected by the inner annular bars. This achieves e.g. the technical advantage that the fluid flow is suppressed and a stable operating condition is achieved.
In the third position the tank drain connections are completely closed by the outer annular bars, the first operating connection is fluid flow connected with the second operating connection and the first operating connection A is fluid flow connected with the supply connection P.
According to another embodiment the tank drain connection is completely closed by an outer annular bar in the second end position and the tank drain connection of the second operating connection is throttled by an annular gap between an outer annular bar and a groove shaped recess without control edges.
In order to configure the functionality of the valve in a particularly efficient manner the piston is continuously movable between the first end position and the second end position.
Further advantages can be derived from the subsequent drawing description. The drawing figures illustrate an embodiment of the invention. The drawing figures, the description and the claims include several features in combination. A person skilled in the art will also view the features individually and will combine them into other useful combinations, wherein
The subsequent description relates to valves as well as to hydraulic valves.
In the drawing figures identical or like components are provided with identical reference numerals. The drawing figures merely show embodiments and do not limit the sprit and scope of the invention.
The bushing 2 includes a supply connection P for feeding a hydraulic fluid and a first operating connection A and a second operating connection B that are respectively provided as a radial recess or plural radial recesses in the bushing in the sequence A-P-B. The supply connection P is protected against contamination by a screen 8 that is externally arranged at the bushing 2. Furthermore a band check valve 9 is arranged on an interior side of the bushing in a portion of the supply connection in order to prevent a flow back of hydraulic fluid in a direction towards the pump.
The hydraulic valve 1 includes a first and a second tank drain connection T1, T2 for draining the hydraulic fluid wherein both connections are respectively configured axially. The tank drain connections T1 and T2 can be alternatively connected with each other by a center bore hole in the piston 4, so that the entire tank drain connection can be provided through a single tank drain connection T. The described tank drain connections T1 and T2 are interpreted in this case as a tank drain that is associated with the respective operating connection A or B, wherein both are run out of the valve by the only tank drain connection T.
The first operating connection A and the second operating connection B are respectively associated with a check valve 15, 16 wherein the first operating connection A and the second operating connection B are alternatively connectable with each other and/or with the supply connection P and/or with one of the tank drain connections T1, T2 through at least one of the check valves 15, 16 by moving the piston 4.
According to the invention the hydraulic valve 1 includes five switching positions 10-14, wherein the second operating connection B is connected through the bore hole 3 and an annular cavity 17 configured therein about the piston 4 with the supply connection P in the first switching position 10 of the piston 4 illustrated in
An outer annular bar 27 closes a second tank drain connection 22 completely on an opposite side of the piston 4. The first switching position can also be interpreted as a first end position of the piston 4.
When a pressure applied to the first operating connection A exceeds a predetermined threshold value an additional fluid path is openable from the first operating connection A to the second operating connection B through the check valve 15 that is associated with the first operating connection A and the hydraulic fluid is passed through with fast phaser characteristics to the second operating connection B.
In a second switching position 11 of the piston 4 the second operating connection B is connected with the supply connection P and a connection between the first operating connection A and the first tank drain connection T1 is interrupted by the piston attachment 18, in particular by the outer annular bar 25, wherein the fluid path from the first operating connection A to the second operating connection B is openable by the check valve 15 that is associated with the first operating connection in this position. By the same token the tank drain connection T2 is closed by the annular bar 27 which is arranged at the piston attachment 19. In this position the hydraulic valve 1 has pure fast phaser characteristics. This second switching position can also be interpreted as a first position of the piston 4 within the control range of the fast phaser characteristics.
In a third switching position 12 the piston 4 is positioned in a center position in which a connection between the operating connections A, B and the supply connection P and the tank drain connections T1, T2 is completely interrupted. This third switching position can also be interpreted as a second position of the piston 4 within the control range of the fast phaser characteristics.
In a fourth switching position 13 of the piston 4 the first opening connection A is connected with the supply connection P and a connection between the second operating connection B and the second tank drain connection T2 is interrupted by a second piston attachment 19, in particular by the outer annular bar 27. A fluid path from the second operating connection B to the first operating connection A is openable by the check valve 16 that is associated with the second operating connection B through a pressure that exceeds a threshold value. By the same token the tank drain connection T1 is closed by the annular bar 25 that is arranged at the piston attachment 18. This fourth switching position can also be interpreted as a third position of the piston 4 within the control range of the fast phaser characteristics.
In a fifth switching position the piston 4 is arranged in a second end position where the first operating connection A is connected by the bore hole 3 and an annular cavity 17 configured therein about the piston 4 with the supply connection P and the second operating connection B is connected through the bore hole 3 and a fluid path between the second piston attachment 19 and an inside of the bushing with the second tank drain connection T2 as will be described in more detail infra. On an opposite side of the piston 4 an outer annular cavity 25 completely closes the second tank drain connection T1. The fifth switching position can also be interpreted as a second end position of the piston 4.
When a pressure applied to a second operating connection B exceeds a particular threshold value, a fluid path from the second operating connection B to the first operating connection A is openable through the check valve 16 that is associated with the operating connection B.
As evident in particular from
The check valves 15, 16 are respectively provided as disc shaped closing elements which are preloaded by a common compression spring 21 against the piston attachments 18, 19 and thus close openings 22, 23 through which hydraulic fluid is conductible through the check valves 15, 16 starting with the pressure threshold value described supra. Thus, a preassembled piston assembly 20 can be advantageously provided which can be installed in the bushing 2 in a simple manner.
Axial protrusions 46, 47 of the check valves 15, 16 facilitate a secure axial movement on the piston 4.
The piston attachments 18, 19 respectively include two inner annular bars 24, 25 and two outer annular bars 26, 27 which respectively include two control edges 28, 29, 30, 31, 32, 33, 34, 35 which cooperate with recesses in the bushing 2. Through the control edges 28-35 the volume flow of the hydraulic fluid can be controlled in an improved manner so that a significant increase of the adjustment speed, in particular in the upper engine speed range and improved force properties can be obtained.
Thus, the control edges 28-35 of the inner and outer annular bars 24-27 cooperate with the operating connections A, B as radial recesses 38, 39 in the bushing 2 and with two groove shaped recesses 36, 37 in the portion of the bore hole 3, wherein the groove shaped recesses 36, 37 are arranged in the axial direction respectively between the operating connection A or B and the associated tank drain connection T1 or T2. The groove shaped recesses 36, 37 facilitate a position dependent opening and closing of the tank drain connections T1, T2 in cooperation with the control edges 28-30 and 33-35 in that a fluid path between the first operating connection A and the second operating connection B or to the first or second tank drain connection T1 or T2 is opened in the switching positions 10 and 14 between the outer annular bars 25 or 27 of the piston attachments 18 or 19 and an inside of the bushing. Thus, the outer annular bar 25 of the first piston attachment 18 is in the portion of the groove shaped recess 36 in the first switching position 10 illustrated in
As evident from
In order to assure the hydraulic fixing of the cam phaser in the center position and the control quality of the hydraulic valve 1, the described configuration of the piston 4 and the bushing 2 outside of the end positions 10, 14 provides a rather high level of tank throttling. In the end positions, however, the respective pressure chambers can be emptied quickly.
Thus, the described ratio between A2 and A1 facilitates reduced throttling of the fluid flow in a direction towards T1 in the illustrated first end position, wherein the reduced throttling can be used to empty the pressure chamber of the cam phaser that is associated with the operating connection A more quickly. This applies accordingly in the second end position 14 for the annular bar 27 and the groove-shaped recess 37.
The outer annular bar 27 of the second piston attachment 19, however, is outside of the groove-shaped recess so that no fluid flow towards the tank drain connection T is possible through the closed control edges 34, 35.
In the second and in the fourth switching position 11 and 13 of the hydraulic valve 1 the outer annular bars 25 and 27 are arranged outside of the groove-shaped recesses 36 and 37 so that no fluid flow is possible in a direction towards the tank drain connections T1 or T2 through the closed control edges 34, 35, 28, 29.
The lines 40 and 40′ show the volume flow from A-B and the lines 41 and 41′ show the volume flow from P-B during the first and the second switching position 10 and 11.
Approximately after half the total travel the center position 12 is reached where a connection between the operating connections A, and B and the supply connection P and the tank drain connections T1, T2 is completely interrupted.
The lines 42 and 42′ show the volume flow from P to A and the lines 43 and 43′ show the volume flow from B to A in the fourth and the fifth switching position 13 and 14.
It is evident from the lines 44 and 44′ that the connection from A to T1 is only open in the first switching position 10. The connection from B to T2 is only open in the fifth switching position 14 as illustrated by the lines 45 and 45′.
| Number | Date | Country | Kind |
|---|---|---|---|
| DE102018103915.8 | Feb 2018 | DE | national |
| DE102019101159.0 | Jan 2019 | DE | national |
