Patent Application
20240009816
The disclosure initially relates to a hydraulic cylinder with a hydraulically actuatable working piston movable therein for transferring a working force to an object to be processed outside of the hydraulic cylinder, accompanied by the buildup of a counterforce, wherein the working piston has an actuation surface, the actuation surface borders an actuation space present between the working piston and the hydraulic cylinder in a working direction in which the working force is transferred, and for executing an operation, hydraulic fluid can act for moving the working piston in the working direction toward the actuation surface, accompanied by an enlargement of the actuation space.
The disclosure also relates to a hydraulic work tool with a working head and a hydraulically actuatable working piston movable in a hydraulic cylinder.
Finally, the disclosure also relates to a shock absorption method for a hydraulically actuatable working piston movable in a hydraulic cylinder for transferring a working force to an object to be processed outside of the hydraulic cylinder accompanied by the buildup of a counterforce, wherein the working piston has an actuation surface, the actuation surface borders an actuation space present between the working piston and the hydraulic cylinder in a working direction in which the working force is transferred, and hydraulic fluid is introduced into the actuation space for moving the working piston in the working direction toward the actuation surface, accompanied by an enlargement of the actuation space.
Hydraulic cylinders with a hydraulically actuatable working piston movable therein have already become known in varying respects. For example, reference is to be made to WO 2003/084719 A2 (U.S. Pat. No. 7,412,868 B2).
Known from U.S. Pat. No. 2,863,346 A is a hydraulic cylinder in which two hydraulic pistons are arranged one behind the other. Both hydraulic pistons are working pistons, which transfer a working force to an object outside of the hydraulic cylinder. The second working piston in the working direction is initially—at the start of a working process—moved along by the first working piston through direct abutment. Once the first working piston has reached the limit of its movability, e.g., because the object is no longer being acted upon, thus resulting in a further pressure rise in the hydraulic fluid, a pressure-dependent valve opens in the first working piston. Hydraulic media streaming through then moves the second working piston while a chamber between the first and the second working piston is being filled, so that the second working piston can also act on the object outside of the hydraulic cylinder. Given a sudden drop in a counterforce, the second working piston can transfer impact energy onto the hydraulic cylinder via a return spring that is then compressed in a force transferring way.
Known from WO 2018/065513 A1 (US 2019/0240826 A1) is a hydraulic cylinder with a hydraulically actuatable working piston movable therein as well as a hydraulic work tool with a working head and a hydraulic cylinder, and also a shock absorption method for a hydraulically actuatable working piston movable in a hydraulic cylinder. In order to achieve the desired shock absorption, it is here proposed that the gearbox be decoupled from the electric motor that ultimately drives the pump to convey the hydraulic medium, specifically that a stop-limited movability be established between the gearbox and the electric motor.
Known from WO 2017/080877 A1 (U.S. Pat. No. 10,821,593 B2) is a hydraulic cylinder or a work tool and a shock absorption method, in which a hydraulic chamber filled with hydraulic fluid is formed in the working direction after the working piston, and diminishes given a movement of the working piston in the working direction as hydraulic fluid is displaced from this hydraulic chamber into the actuation space. In the event of a sudden loss in counterforce, this dampens a resultantly initiated movement by the driving piston in the working direction through the filled hydraulic chamber.
Starting from the prior art last cited, the disclosure is concerned with the task of indicating another hydraulic cylinder which is advantageous with regard to a shock absorption or a work tool which is advantageous with regard to a shock absorption with such a hydraulic cylinder, or a shock absorption method.
With regard to the hydraulic cylinder, this task is initially and essentially achieved by the subject matter of claim 1, wherein emphasis is placed on being able to mechanically retain the working piston given a drop in the counterforce to hinder another movement by the working piston in the working direction that is possible without the drop in counterforce given a loss in the counterforce.
With regard to the hydraulic work tool, it is significant that the latter has a hydraulic cylinder as described above.
With regard to the shock absorption method, the emphasis is initially and essentially placed on hindering another movement by the working piston in the working direction that is possible without the drop in counterforce by mechanically retaining the working piston given a sudden drop in the counterforce.
The mechanical retention becomes active with the sudden drop in counterforce. During a cutting process, for example, the piston has typically not yet reached a stop position in the working direction given a drop in counterforce, meaning that a continued movement by the working piston in the working direction is still possible. The mechanical retention does not permit this possible further movement, which is then very often jerky and leads to a force impact on the hydraulic cylinder and potentially a working device as a whole in which the hydraulic cylinder is located. Various configurations are specifically possible for this mechanical retention, as yet to be explained further below. Travel by the piston in the working direction is practically unimpeded up until the drop in counterforce. As known for known hydraulic cylinders or hydraulic work tools like these, the operation, preferably cutting off or trimming, can be performed with such a hydraulic cylinder. The disadvantageous effect of a sudden movement by the working piston due to the loss in counterforce, which can be reflected in strong loads being placed on the hydraulic cylinder and the work tool as a whole, is significantly reduced up to no longer relevantly present. In particular, this also significantly lengthens the life of such a hydraulic cylinder or a work tool with such a hydraulic cylinder, if such operations that result in such loads are repeatedly or often performed with the hydraulic cylinder or the work tool.
The mechanical coupling which in further detail can be present between the working piston and a counter bracket in general, e.g., the hydraulic cylinder or an intermediate piston still arranged between the working piston and a cylinder floor, enables a retention that is preferably only effective for a short time. The retention results in an encapsulation of hydraulic fluid in the working space between the working piston and the intermediate piston or the actuation space in general, which is likewise preferably only effective for a short time. This hydraulic fluid is exposed to a very high pressure shortly before the end of an operation. The pressures involved can be 200 bar or more, e.g., up to 600, 700 or 800 bar or even higher. In particular if the operation is suddenly ended, e.g., in terms of a cutting process by cutting off an object by means of blades moved by the working piston, the counterpressure acting upon the working piston drops almost abruptly. While the hydraulic fluid as a rule is only slightly compressible, the high pressure nonetheless imparts significant stored energy to it, which could lead to a sudden movement of the working piston in the working direction, and an impact against the hydraulic cylinder. The stored energy can also be induced or amplified by virtue of the fact that the hydraulic cylinder itself undergoes a certain elastic expansion due to the mentioned high pressure, which given a drop in counterforce also constitutes a stored energy that must be reduced.
Meanwhile, due to the mechanical coupling, whether it be between the working piston and the intermediate piston or between the working piston and a counter bracket, as described, the stored energy yields an opposite actuation of the working piston and the intermediate piston or the working piston and the counter bracket in general in the event that the operation suddenly ends, which cancels itself out, as it were, owing to the mechanical coupling. No abrupt movement of either the working piston or the intermediate piston, or in the case at hand of the counter bracket in general, takes place.
Given a hydraulic work tool designed like a cutting tool with the hydraulic cylinder configured as described above, it surprisingly turned out that, while cutting an object made out of a brittle material, for example an alloy steel rod or a cast steel piece or the like, it can be achieved not only that practically no, or just a very reduced, impact load has to be absorbed in the work tool when the object is suddenly broken through toward the end of the operation, but also that the cutting process as such proceeds distinctly more favorably. Cut partial pieces do not fly away at the end of the cutting process; rather, the desired separation can be achieved without an uncontrollable behavior of the fragments.
Even in the description to the figures and the drawing, additional features of the invention are often described or illustrated below in their preferred allocation to the concepts already explained above; however, they can also be important as allocated to only one or several individual features, which are described or graphically illustrated, or be important in another overall concept.
It is initially preferred that the mechanical retention be achievable by a mechanical coupling between the working piston and a counter bracket. The counter bracket can be provided in varying configurations.
It is initially further preferred that the counter bracket be an intermediate piston. The intermediate piston is arranged between the working piston and the hydraulic cylinder, in the working direction between the working piston and a cylinder floor of the hydraulic cylinder.
The counter bracket can also be provided by the hydraulic cylinder itself, as explained in more detail further below.
With regard to an embodiment with an intermediate piston, it is preferred that the intermediate piston be arranged before the working piston in the working direction, that the actuation space be divided by the intermediate piston into an entrance space and a working space, wherein the entrance space is formed between the cylinder floor and the intermediate piston, and the working space is formed between the working piston and the intermediate piston, that hydraulic fluid can flow out of the entrance space into the working space accompanied by the enlargement of the working space, and that a mechanical coupling between the working piston and the intermediate piston can compensate for an actuation emanating from the hydraulic fluid located in the working space given a loss in counterforce.
With regard to the shock absorption method, it is preferred in one embodiment of the hydraulic cylinder with the intermediate piston that the intermediate piston be arranged before the working piston in the working direction in the manner already described, that the actuation space be divided by the intermediate piston into an entrance space and a working space, wherein the entrance space is located between the cylinder floor and the intermediate piston, and the working space is located between the working piston and the intermediate piston, and that hydraulic fluid be further guided out of the entrances space into the working space accompanied by the enlargement of the working space while performing an operation. Given a sudden drop in counterforce, a mechanical coupling between the working piston and the intermediate piston then further impedes a movement by these pistons directed away from each other.
In the embodiment with the intermediate piston, it is further preferred that only the mentioned working piston act on the object. Meanwhile, the intermediate piston is accommodated in the hydraulic cylinder in only a free-flying manner, except for the mechanical coupling in any event present at the end of the operation in relation to a relative movement toward the working piston in the direction of the cylinder floor.
With regard to the mechanical coupling, the intermediate piston can have a coupling extension for interacting with a coupling stop of the working piston. This coupling extension can vary in design. A shoulder-like extension can initially be involved, which can hit a rearwardly engaged, stepped enlargement of the working piston.
However, a threaded part, e.g., with a very large thread pitch, for example like in a drill, can also be involved, which is accommodated in a corresponding thread opening of the working piston. At the beginning of an operation, when the working space is enlarged by pumping hydraulic fluid into the working space, this can lead to a rotational movement of the intermediate piston in this embodiment. The sudden relaxation at the end of the operation then leads to a tendency toward an abrupt movement in terms of a separation in relation to the intermediate piston and the working piston. Not least owing to the inertia of the intermediate piston which is then to be made to rotate in an opposite direction, this tendency toward an abrupt movement causes a preferably short-term, momentary blockage between the thread extension of the intermediate piston and the thread receptacle of the working piston. This also makes it possible to achieve a desired, as it were, rigid coupling between the intermediate piston at the time when the operation suddenly ends. This can here advantageously be achieved independently of a relative distance between the working piston and the intermediate piston during an operation.
By contrast, with regard to the coupling extension in terms of a shoulder and the counter-stop in terms of a step, achieving the desired effect requires that the abutment be present before the operation has ended. To this end, it can be provided that the abutment be achieved based upon a specific minimum travel distance of the working piston. The minimum travel distance is selected in such a way as to be distinctly shorter than the travel distance typically reached once the operation has ended. For example, the travel distance typically reached at the end of a travel distance can correspond to 80 to 90 percent of a maximum travel distance. For example, the minimum travel distance can measure between 40 and 70 percent of the maximum travel distance.
Once the minimum travel distance has been reached, the working piston can preferably nevertheless still move even further in the working direction. In this case, it then moves together with the intermediate piston. The working piston and the intermediate piston in this case move synchronously with each other starting when the minimum travel distance has been reached.
In further detail, the coupling extension can penetrate through the actuation surface of the working piston. The stop means can correspondingly be formed inside of the working piston. The working piston can have an opening, preferably resembling a blind hole, into which an extension of the intermediate piston stretches. The extension can have the stop shoulder.
In another possible design, the extension can have the mentioned spindle configuration. The spindle nut can here also be arranged behind the actuation surface of the working piston in the working direction. The spindle nut is preferably fixedly connected, possibly also as one piece, with the working piston in design. However, it can also be rotatably accommodated in the working piston. In such a case, it is not necessary that the spindle itself or possibly the intermediate piston with which it is connected be rotatable, or in any event rotate during an operation. In particular, such a configuration is advantageous if the coupling extension, e.g., possibly the spindle, is fastened directly in the hydraulic cylinder, and an intermediate piston is not present.
In any event, it is preferred that the coupling stop be formed behind the actuation surface in the actuation direction.
The intermediate piston can already be pretensioned in a position spaced apart from the working piston outside of an operation or before an operation begins. This makes it possible to safely ensure that the working space also gets filled with hydraulic fluid during an operation, and that the working piston is concurrently spaced apart from the intermediate piston as desired, for example until the mentioned stop position has been reached. Meanwhile, it is preferred that no pretensioning be required.
In a further detail, the intermediate piston can have a passage opening provided with a valve, preferably with a valve that can be controlled between an opening position and a closing position, so as to allow hydraulic fluid to stream out of the working space into the entrance space. The valve can here preferably be easily opened in the direction toward the working space, but in contrast cannot be opened in the direction toward the entrance space, or only under special conditions.
It is here further preferred that the valve enable a reduced throughput of hydraulic fluid in the closing position by comparison to the opening position. In this case, the valve does not close completely. When it comes to the mentioned end of an operation, e.g., resulting from an abrupt penetration through the object being acted upon, the effect of the hydraulic fluid exposed to a high pressure in the working space is nevertheless halted, since this hydraulic fluid cannot abruptly relax. However, the reduced throughput allows for a time delayed relaxation stretched out over time, so that the described stored energy builds up in the working space, without a significant damaging effect on the work tool being associated therewith. Without the mentioned measures, the abruptly dropping load here exerts its effect within a very short timeframe, typically within a few milliseconds, while the configuration described here makes it possible to extend the time to several tenths of a millisecond, for example 20 to 40 ms, while simultaneously given a decisively lower maximum load of the hydraulic cylinder, up to a maximum load that is no longer perceptible.
It can further be provided that the valve be controllable through impact on the cylinder floor in an opening position. If necessary, a second, larger opening position can here be involved. If hydraulic fluid runs back into a hydraulic tank, e.g., of the work tool, after the described end to an operation, which can be initiated by steering a return valve into the opening position, with an automatic opening of a return valve also being possible depending on a specific reached pressure (for example, see WO 99/019947 A1 or U.S. Pat. No. 6,276,186 B1), the working piston and the intermediate piston move back in the direction toward the cylinder floor. This usually happens due to a restoring spring, which is supported by the hydraulic cylinder and acts on the working piston. Accordingly, the intermediate piston reaches the cylinder floor after a certain, relatively short distance. The resultant steering of the valve in the intermediate piston into the (larger) opening position can then cause the hydraulic fluid to run back out of the working space faster. The working space diminishes in the process, since the working piston once again moves closer to the intermediate piston.
The mentioned valve is preferably pretensioned in its closing position, e.g., by a spring.
Alternatively or additionally, it can also be provided that the intermediate piston leaves a gap opening to an inner cylinder surface of the hydraulic cylinder, so as to allow hydraulic fluid to stream out of the entrance space into the working space. In such an embodiment, it can also be provided that the mentioned valve, which is preferably nonetheless also formed in the intermediate piston in this embodiment, allow no hydraulic fluid to flow out of the working space into the entrance space in its closing position. In the event that the operation has ended in terms of an abrupt end, hydraulic fluid can thus only stream into the entrance space via the gap opening. As a result of the gap effect, this process is also attenuated and stretched out over time in the mentioned sense as well, so that the desired gentle reduction in stored energy can be advantageously achieved in this way too.
The intermediate piston is further preferably actuatable independently of a working force with a retention force that helps hydraulic fluid to flow into the working space via the intermediate piston to enlarge the working space. For example, this retention force can be reached by supporting the intermediate piston against the working piston with a spring, as already mentioned. This spring support tends to cause the working piston to increasingly move away from the intermediate piston while performing an operation. However, at least in an embodiment where a gap opening between an inner surface of the hydraulic cylinder and the intermediate piston does not matter, this retention force can also consist of a frictional force between the intermediate piston and an inner surface of the hydraulic cylinder, e.g., brought about on a circumferential seal of the intermediate piston that interacts with the mentioned inner surface of the hydraulic piston.
It goes without saying that the retention force in any event allows a movement by the intermediate piston in the working direction. In an embodiment with a shoulder-like extension and a stepped enlargement, this movement also preferably arises before there is a rigid coupling between the working piston and the intermediate piston. The intermediate piston can be at least slightly removed from the cylinder floor during an operation. In this regard, it is preferred that a movement by the intermediate piston not arise before the rigid coupling exists between the working piston and the intermediate piston. During an operation, the intermediate piston can until then abut against the cylinder floor, and even have abutted against the working piston beforehand. With regard to the cylinder floor, a projection—e.g., ribbed or nubbed—can be formed on the working piston, which ensures that the hydraulic fluid reaches an entire actuation surface of the intermediate piston.
It is also preferred that the working piston already be located at a certain distance from the intermediate piston at the beginning of an operation. The working piston preferably does not directly abut against the intermediate piston, but rather only via the hydraulic fluid also already present in the working space at the beginning of the operation.
The hydraulic work tool is correspondingly provided with a hydraulic cylinder in one of the embodiments described above.
As already mentioned, such a hydraulic work tool can be designed in particular as a cutting tool.
Such a hydraulic work tool typically has a storage space for hydraulic fluid, out of which the hydraulic fluid can be pumped by means of a pump preferably driven by an electric motor to perform an operation. A controller can further be provided which moves the already mentioned return valve into an opening position, e.g., given a drop in pressure, which can be considered as the end of a cutting process for a cutting tool, so that the hydraulic fluid can flow out of the hydraulic cylinder back into the supply space. In particular, it is also preferred that such a work tool be provided with an accumulator for operating the electric motor.
With regard to the shock absorption method, given a configuration of a hydraulic cylinder as previously described, or of a hydraulic work tool with a corresponding hydraulic cylinder, the intermediate piston is prevented from moving relative to the working piston in the direction toward the cylinder floor by a mechanical coupling with the working piston given a sudden drop in working force. This also corresponds to preventing a relative movement of the working piston and the intermediate piston toward each other in opposite directions.
With regard to the counter-bracket, the working piston can also be mechanically coupled with the counter-bracket via a spindle part. For this purpose, the spindle part can be fastened to the intermediate piston. However, it can also be fastened to the hydraulic cylinder itself, preferably to the cylinder floor.
In a further detail, the spindle part can be rotatable. In such a case, it is then further preferred that a spindle nut be provided in the working piston, relative to which the spindle part can be moved axially in the working direction. While the spindle part can here be immovable and the spindle nut rotatable, it is also possible for the spindle part to be rotatable and the spindle nut immovable.
The rotation of the spindle part can be achieved by turning the intermediate piston or a corresponding part of the hydraulic cylinder. However, the spindle part can also be rotatably fastened to the intermediate piston or a corresponding part of the hydraulic cylinder.
The spindle part can further be immovably provided in the intermediate piston or the hydraulic cylinder. In this case, the spindle nut is rotatably accommodated in the working piston. In a further detail, the spindle nut can initially be kept remote from its stop surface that was last effective by a spring element given a loss in counterforce in order to reduce frictional forces as much as possible. In a cross-section inclined to a longitudinal axis in which the working direction is given, the stop surface can also have a sloping design.
The invention is additionally explained below based upon the attached drawing; the latter only illustrates exemplary embodiments, however. Shown here on:
A hydraulic work tool 1 is illustrated and described, initially with reference to
By means of a return valve 8, shown only schematically, which either moves automatically into an open position or can be controlled into an open position, hydraulic fluid can flow back from the hydraulic cylinder 6 into the supply space 7 after completion of a work process.
An only schematically depicted return valve 8, which either automatically travels into an opening position or can be steered into an opening position, can be used for hydraulic fluid to flow out of the hydraulic cylinder 6 and back into the supply space 7 after the operation has ended.
Given a preferably rodlike configuration of the hydraulic work tool 1, a gripping area can be provided that surrounds the motor 3 and/or the gearbox 4 and/or the pump 5.
An activating switch 9 can further be provided and may be proximate to the gripping area.
A first embodiment is shown with reference to
A working piston 10 and an intermediate piston 11 are arranged in the hydraulic cylinder 6.
The working piston 10 has an actuation surface 12. Present between the actuation surface 12 and an inner surface 13 of the hydraulic cylinder 6 is an actuation space, which is divided by the intermediate piston 11 into an entrance space 14 and a working space 15.
A working force for performing an operation can be transferred by means of the working piston 10 via transmission with a piston rod 16.
As evident in the exemplary embodiment, a working head 17 connected with the hydraulic cylinder 6 is designed as a cutting tool.
In a further detail, it is preferred that a first movable blade 18 be connected with the piston rod 16, and moved against a second fixed blade 19 in the working head 17 during a movement by the working piston 10. An object 20, for example a steel bolt in the exemplary embodiment, can be accommodated between the first and second blades 18, 19 for cutting purposes.
The entrance space 14 is very small in an initial state as depicted in
The intermediate piston 11 has a coupling extension 24, which is designed to interact with a coupling stop 25 of the working piston 10.
In this first exemplary embodiment, and preferably, the coupling extension 24 is a radial projection extending radially outward in a direction transverse to a central axis x of the hydraulic cylinder 6. The radial projection can come to a stop in the working piston 10 against a stepped tapering which forms, preferably the coupling stop 25.
In the position in
The coupling extension 24 is, at the embodiment and preferably, defined by an area, preferably an end area, of an intermediate piston rod 26 connected with the intermediate piston 11. The intermediate piston rod 26, and hence also the coupling extension 24, passes through a passage opening 50 in the actuation surface 12 of the working piston 10. In the exemplary embodiment, the coupling stop 25 is formed, preferably, behind the actuation surface 12 in an actuation direction, which here coincides with the working direction R in which the movable blade 18 moves toward the fixed blade 19.
During the course of an operation, hydraulic fluid flows via the entrance space 14, through the valve 23 into the working space 15 which cause the working piston 10 and the intermediate piston 11 to move out of the position shown in
If the working piston 10 has traveled so far relative to the intermediate piston 11 that an initial distance a between the coupling extension 24 and the coupling stop 25 has been used, meaning that the coupling extension 24 has come to abut against the coupling stop 25, a minimum travel distance of the working piston 10 has been reached. The working piston 10 thereafter usually still continues to move in the travel direction R. However, the intermediate piston 11 is then also moved along in the travel direction R through coupled motion with the working piston 10. Once the minimum travel distance has been reached, the working piston 10 and the intermediate piston 11 thus move synchronously with each other.
At the end of an operation, shortly before the object 20 is cut through in the exemplary embodiment, the working space 15 is filled with hydraulic fluid under a very high pressure, but at any rate a pressure of several 100 bar, for example 600 to 800 bar. A corresponding counterpressure is exerted by the first blade 18 and the piston rod 16, transferred by the working piston 10.
If now a sudden rupture of the object 20 takes place, e.g., as a result of the continued cutting process, the counterpressure is abruptly lost, and a stored energy of the hydraulic fluid trapped in the working space 15 between the working piston 10 and the intermediate piston 11, and possibly also a cylinder wall of the hydraulic cylinder 6 bordering the working space 15, can likewise be abruptly released without the precautions taken here, and in principle result in damage. The mechanical coupling provided for this purpose between the working piston 10 and the intermediate piston 11 guides the stored energy being released so as to apply force to the surface of the intermediate piston 11 facing the working piston 10 (upper surface in the exemplary embodiment) and the actuation surface 12 of the working piston 10. However, because the coupling extension 24 has come to abut against the coupling stop 25 in this position, the intermediate piston 11 and the working piston 10 cannot move away from each other. The sudden reduction in energy of the hydraulic fluid in the working space 15 is impeded. The forces acting in opposite directions on the working piston 10 and the intermediate piston 11 practically cancel each other out.
The valve 23, preferably, and also as shown in the drawings, is biased into a valve closing position, e.g. by means of a valve spring 34. Without such bias, however, the valve 23 is also pushed in the closing position upon a sudden removal of the counterpressure.
In the exemplary embodiment of
The return valve 8, opening at the end of the operation and allowing thereby a return of hydraulic fluid out of the entrance space 14 and into the supply space 7, which allows the intermediate piston 11 to move in the direction toward the cylinder floor 21, initially together with the working piston 10, until it assumes the position according to
In the position according to
In detail, the valve 23 can for this purpose have an extension 28 that protrudes over a subsurface of the intermediate piston 11 in the direction toward the cylinder floor 21. The valve 23 then impacts the cylinder floor 21 with the extension 28, and can thereby be moved into the opening position according to
In further detail, the valve 23 includes a feedthrough section 29, which is preferably tubular in design, as in the exemplary embodiment. The feedthrough section 29 is sealed by a closure formation 30 on the upper side, i.e., toward the working space 15. However, the feedthrough section 29 does have one or several radial outlets 31, preferably two in the exemplary embodiment, through which hydraulic fluid can flow back nearly unimpeded from the working space 15 into the entrance space 14, and from there into the supply space 7 in the offset state of the feedthrough section 29 in the position according to
When the valve 23 is in the closing position as shown in
However, the closure formation 30 and/or the closure shoulder 32 leaves the already mentioned outlet 27 over a part of the periphery, which even when the valve 23 is in the closing position as shown in
In the exemplary embodiment, the positioning of the valve 23 in the closing position is preferably achieved by a valve spring 34 that acts on the feedthrough section 29. To this end, the feedthrough section 29 can have a stop shoulder 44, which can be formed by a snap ring connected with the feedthrough section 29, as in the exemplary embodiment. In the intermediate piston 11, the valve spring 34 can support itself against a stop shoulder 44 formed in the passage opening 43.
The valve spring 34 is preferably provided so as to acts with so low a force that, even while performing an operation, when hydraulic fluid is pumped into the entrance space 14 and from there into the working space 15, the valve 23 can thereby be moved into its opening position, so that the hydraulic fluid can flow relatively freely even through the intermediate piston 11 and into the working space 15.
In this first embodiment, the intermediate piston 11 is further preferably provided with a continuous sealing element 35, which acts between the intermediate piston 11 and the inner surface 13 of the hydraulic cylinder 6. At the same time, this sealing element 35 produces a certain frictional force, which also provides a retention force while pumping hydraulic fluid into the entrance space 14 and from there into the working space 15, thereby resulting in the desired removal of the working piston 10 from the intermediate piston 11 as the pumping in process continues. For example, the sealing element 35 can be an O-ring.
The same conditions are basically present in the second exemplary embodiment according to
As opposed to the first embodiment, the intermediate piston 11 in this second embodiment is designed without the sealing element 35. Rather, a gap opening 36 not further discernible in the drawing is left between the intermediate piston 11 and the inner surface of the hydraulic cylinder 6. The gap opening 36 is preferably adjusted in such a way that, while hydraulic fluid can also flow out of the entrance space 14, while flowing around the intermediate piston 11, as it were, and into the working space 15 during the course of an operation, the hydraulic fluid essentially flows through the valve 23 into the working space 15, as in the initially described embodiment. After an operation has ended, hydraulic fluid can flow out of the working space 15 through the gap opening 36 and into the entrance space 14, heavily throttled. The gap opening 36 is further also adjusted in such a way that, during the course of an operation, the hydraulic fluid flowing through the gap opening 36 is practically negligible in comparison to the hydraulic fluid flowing through the valve 23.
In order to achieve the desired retention force that acts on the intermediate piston 11 in this embodiment, the intermediate piston 11 is loaded with a pressure spring 37, which acts between the working piston 10 and the intermediate piston 11. In further detail, the pressure spring 37 is accommodated in a receiving space 38—preferably designed as a blind hole—of the piston rod 16. The pressure spring 37 acts on a facing end face of the intermediate piston rod 26, in the exemplary embodiment preferably on the coupling extension 24 of the intermediate piston 11.
Comparably to
In any event, as preferred in this second embodiment, this draining via only the gap opening 36 is present if the valve 23, as shown in
Shown with reference to
In the embodiment of
During the course of an operation, the spindle formation 39 can initially move through the spindle nut 40, possibly accompanied by the rotation of the intermediate piston 11, wherein, as described, the intermediate piston 11 here initially also moves away from the working piston 10 at the beginning of an operation, i.e., the working space 15 becomes enlarged.
Further preferably provided in this embodiment with regard to the intermediate piston 11 is a configuration according to the second embodiment, meaning without a sealing element 35. This enables and facilitates the rotation of the intermediate piston 11 inside of the hydraulic cylinder 6 that is present in a possible specific related embodiment.
Since the necessary retention force can simultaneously be set via the interaction between the spindle nut 40 and the spindle part 39, the valve 23 can nevertheless be designed in the manner in which described in relation to the first embodiment. Alternatively, however, the valve 23 can here also be designed according to the second embodiment, if the gap opening 36 as described in relation to the second embodiment is left between the intermediate piston 11 and the inner surface 13 of the hydraulic cylinder 6.
The spindle part 39 correspondingly has a spindle thread with a very large pitch, roughly in the range of 30 to 60 degrees or more. The spindle nut 40 is designed with a corresponding counter-thread.
The spindle nut 40 can be fit tightly into the working piston 10. It is also thereby integral in design.
The spindle part 39 can also be fit directly into the cylinder floor 21. In this case, the intermediate piston 11 can also be eliminated entirely.
The spindle part 39 can be rotatably accommodated in the cylinder floor 21, or also be fixedly connected with the cylinder floor 21, i.e., non-rotatably connected.
With regard to the embodiment with an intermediate piston 11, the spindle part 39 can also be rotatably accommodated in the intermediate piston 11.
Given a fixedly accommodated spindle part 39, the spindle nut 40 can be movably accommodated in the working piston 10, specifically so that it can rotate around an axis of the spindle part while the spindle part moves relative to the spindle nut.
Shown with reference to
Also provided in this embodiment is a spindle part 39 that is here directly anchored in the cylinder floor 21. As shown, it can be screw anchored in the cylinder floor 21.
In the exemplary embodiment shown, the spindle part 39 is not operationally rotatably anchored in the cylinder floor 21.
In this embodiment, the spindle nut 40 is movably—specifically rotatably—accommodated in the working piston 10. The spindle nut 40 is mounted between a front stop 45 in the working direction R and a rear stop 46 in the working direction R. As shown, the rear stop 46 is preferably formed by a screw-in part.
A stop surface 47 of the rear stop 46 as well as further, preferably, a corresponding counter-surface 48 of the spindle nut 40 run diagonally in relation to a longitudinal axis of the hydraulic cylinder 6 or in relation to the working direction R in the cross-sectional view of
In order to nevertheless prevent the spindle nut 40 from causing any significant impairment as the working piston 10 advances during the course of an operation, it is preferred and provided in the exemplary embodiment that the spindle nut 40 be tensioned away from the rear stop 46 by a spring element 49, see also magnified view of
The return valve 8 is arranged essentially in a region between the entrance space 14 and the supply space 7 and further essentially comprises a valve piston 52 with a pointed tapered needle tip 53 arranged centrally at the end face to form a partial piston surface (poppet valve effective surface) which is substantially smaller than a total piston surface 54 and is defined by the diameter of a bore 55 connected to the entrance space 14. The latter is closed by the needle tip 53 in an initial closing position, as shown in
A pressure spring 56 acts on the rear of the valve piston 52, pressing the needle tip 53 against the bore 55 with a force that helps to determine a maximum triggering pressure.
In order to ensure proper operation of the working tool 1, it is desired that the return valve 8 is triggered automatically or even volitionally. For example, it can be provided that at a pressure of, for example, 500 or 600 bar, the return valve 8 opens. This maximum pressure is defined by the very small partial piston area of the needle tip 53 projected onto the bore 55 or by the cross-sectional area of the bore 55 and by the contact pressure of the pressure spring 56 on the valve piston 52.
If the oil pressure now exceeds the predefined maximum value, the valve piston 52 is moved out of its seat sealing against the bore 55 against the force of the pressure spring 56, whereupon a substantially larger piston area, namely the total piston area 54 of the valve piston 52, suddenly comes into action. As a result of the backward displacement of the valve piston 52, a drain opening 58 arranged in the cylinder 57 accommodating the valve piston 52 is at least partially uncovered for the return flow of the hydraulic medium into the supply space 7.
It can also be possible for the user of the working tool 1 to deliberately open the return valve 8, for example by arranging a manually operable lever which can act directly or indirectly on the valve piston 52 from the outside, for example when arranged in the handle area, in such a way that, when the lever is actuated accordingly, the valve piston 52 is lifted from its valve seat against the restoring force of the pressure spring 56, so that both the bore 55 and the discharge opening 58 are released for the return flow of the hydraulic medium into the supply space 7.
The above statements serve to explain the inventions covered by the application as a whole, which each also independently advance the prior art at least by the following feature combinations, wherein two, several or all of these feature combinations can also be combined, specifically:
A hydraulic cylinder, characterized in that the working piston 10 can be mechanically retained given a drop in counterforce to prevent an additional movement by the working piston 10 in the working direction R that is possible without the drop in counterforce given a loss in counterforce.
A hydraulic cylinder, characterized in that the mechanical retention can be achieved by a mechanical coupling between the working piston 10 and a counter-bracket.
A hydraulic cylinder, characterized in that the counter-bracket is formed by the hydraulic cylinder 6.
A hydraulic cylinder, characterized in that the counter-bracket is an intermediate piston 11 arranged before the working piston 10 in the working direction R.
A hydraulic cylinder, characterized in that the intermediate piston 11 is arranged before the working piston 10 in the working direction R, that the actuation space is divided by the intermediate piston 11 into an entrance space 14 and a working space 15, wherein the entrance space 14 is formed between a cylinder floor 21 and the intermediate piston 11, and the working space 15 is formed between the working piston 10 and the intermediate piston 11, that the hydraulic fluid can flow out of the entrance space 14 into the working space 15, accompanied by an enlargement of the working space 15, and that the mechanical coupling between the working piston 10 and the intermediate piston 11 can compensate for an actuation emanating from the hydraulic fluid located in the working space 15 given a loss in counterforce.
A hydraulic cylinder, characterized in that only the working piston 10 acts on the object 20.
A hydraulic cylinder, characterized in that the intermediate piston 11 has a coupling extension 24 for interacting with a coupling stop 25 of the working piston 10.
A hydraulic cylinder, characterized in that the coupling extension 24 penetrates through the actuation surface 12.
A hydraulic cylinder, characterized in that the coupling stop 25 is formed behind the actuation surface 12 in the actuation direction.
A hydraulic cylinder, characterized in that the intermediate piston 11 is pretensioned in a position spaced apart from the working piston 10.
A hydraulic cylinder, characterized in that the intermediate piston 11 has a passage opening 33 provided with a valve 23 that can be controlled between an opening position and a closing position.
A hydraulic cylinder, characterized in that the valve 23 allows the hydraulic fluid to flow out of the entrance space 14 into the working space 15.
A hydraulic cylinder, characterized in that the valve 23 allows a reduced throughput of hydraulic fluid in the closing position by comparison to the opening position.
A hydraulic cylinder, characterized in that the valve 23 is pretensioned in its closing position.
A hydraulic cylinder, characterized in that the intermediate piston 11 leaves a gap opening 36 to an inner surface 13 of the hydraulic cylinder 6.
A hydraulic cylinder, characterized in that the intermediate piston 11 is actuatable independently of a working force with a retention force that helps hydraulic fluid to flow into the working space 15 via the intermediate piston 11 to enlarge the working space 15.
A hydraulic cylinder, characterized in that the retention force allows a movement by the intermediate piston 11 in the working direction R.
A hydraulic cylinder, characterized in that the working piston 10 can be mechanically coupled with the counter-bracket via a spindle part 40.
A hydraulic cylinder, characterized in that the spindle part 40 is rotatable.
A hydraulic cylinder, characterized in that the spindle part 40 is immovable.
A hydraulic cylinder, characterized in that the spindle part 40 is fastened in the hydraulic cylinder.
A hydraulic work tool with a working head 17 and a hydraulically actuatable working piston 10 movable in a hydraulic cylinder 6 according to one of claims 1 to 23.
A hydraulic work tool, characterized in that the work tool 1 is designed as a cutting tool.
A method, characterized in that another movement by the working piston 10 in the working direction R that is possible without the drop in counterforce is hindered by mechanically retaining the working piston 10 given a sudden drop in the counterforce.
A method, characterized in that the hindrance is achieved by a mechanical coupling between the working piston 10 and a counter-bracket.
A method, characterized in that an intermediate piston 11 is provided as the counter-bracket.
A method, characterized in that the intermediate piston 11 is arranged before the working piston 10 in the working direction R, that the actuation space is divided by the intermediate piston 11 into an entrance space 14 and a working space 15, wherein the entrance space 14 is located between the cylinder floor 21 and the intermediate piston 11, and the working space 15 is located between the working piston 10 and the intermediate piston 11, that hydraulic fluid is guided out of the entrance space 14 into the working space 15 accompanied by the enlargement of the working space 15, and that a mechanical coupling between the working piston 10 and the intermediate piston 11 impedes a movement by the pistons 10, 11 away from each other given the sudden drop in counterforce.
A method, characterized in that the hydraulic cylinder 6 is part of a work tool 1 according to one of claim 24 or 25.
All disclosed features (whether taken separately or in combination with each other) are essential to the invention. The disclosure of the application hereby also incorporates the disclosure content of the accompanying/attached priority documents (copy of the prior application) in its entirety, also for the purpose of including features of these documents in claims of the present application. Even without the features of a referenced claim, the subclaims characterize standalone inventive further developments of prior art with their features, in particular so as to submit partial applications based upon these claims. The invention indicated in each claim can additionally have one or several of the features indicated in the above description, in particular those provided with reference numbers and/or indicated on the reference list. The invention also relates to design forms in which individual features specified in the above description are not realized, in particular if they are recognizably superfluous with regard to the respective intended use, or can be replaced by other technically equivalent means.
| Number | Date | Country | Kind |
|---|---|---|---|
| 102020132185.6 | Dec 2020 | DE | national |
| 102021107120.8 | Mar 2021 | DE | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2021/084030 | 12/2/2021 | WO |
