Claims
- 1. In a downhole, fluid-actuated pump assembly having an engine and a production pump, with the production pump having a formation fluid inlet and a produced fluid outlet; and, with the engine having a power fluid inlet and a spent power fluid outlet; said engine having a cylindrical bore, an engine piston reciprocatingly received within said cylindrical bore and dividing said cylindrical bore into upper and lower engine chambers; said engine piston having an axial bore; a control rod, a valve element, said control rod being reciprocatingly and concentrically received within said engine piston and within said valve element; said valve element being reciprocatingly received within said axial bore of said engine piston such that said valve element can move between alternate positions; the improvement comprising:
- spaced abutment means positioned at opposed ends of said cylindrical bore, means by which opposed ends of said control rod are arranged to contact said spaced abutment means to shift said control rod respective to said engine piston between an upper and a lower position as said engine piston reciprocates within said cylindrical bore;
- means on said control rod and said valve element by which power fluid causes said valve element to shift from one to another of said alternate positions in response to said control rod being shifted from one to another of said upper and lower positions;
- said production pump includes a production barrel, a production piston reciprocatingly received within said barrel, a hollow rod connecting said production piston to said engine piston, said production piston dividing said barrel into upper and lower production chambers; means connecting said upper production chamber directly to said production outlet;
- means forming a flow passageway in said engine piston which extends from said lower engine chamber to said valve element, means directly connecting the power fluid inlet to said lower engine chamber; means forming a spent power fluid flow passageway from said valve element, through said hollow rod, and into said upper production chamber;
- a passageway formed in said engine piston by which said upper engine chamber is connected to said valve element to provide for reciprocating said piston in a downward direction within said cylindrical bore; whereby:
- said lower engine chamber is always connected to said power fluid source to thereby enable the engine piston to reciprocate the production piston in an upward direction when said upper engine chamber is connected to said lower engine chamber.
- 2. The pump of claim 1 wherein said production piston includes a traveling valve means mounted therein for controlling flow from said lower production chamber, through said production piston, and into said upper production chamber.
- 3. The pump assembly of claim 2 wherein said fluid-actuated pump assembly is of the free type and said formation fluid inlet is an axial passageway formed in a marginal, terminal end of the production pump, a standing valve means in the last said passageway which allows flow to occur only into said lower production chamber.
- 4. The pump assembly of claim 1 wherein said means by which opposed ends of said control rod are arranged to contact said spaced abutment means includes a lateral actuator affixed to the lower end of said control rod; a slot formed through a lower marginal end of said engine piston and said valve element, said lateral actuator extends through said slot into engagement with said abutment means and is moved longitudinally of said engine piston as said control rod is reciprocated respective to said piston and valve element.
- 5. The pump assembly of claim 4 wherein said spaced abutment means includes upper and lower abutment members, said lower abutment member is a shoulder which defines the lower end of said lower engine chamber while said upper abutment member is formed on the upper end wall of the upper cylinder chamber and abuts the upper terminal end of the control rod.
- 6. The pump assembly of claim 5 wherein said slot is radially misaligned with the spent power fluid passageway which interconnects the valve means with the upper production chamber.
- 7. In a fluid-operated pump assembly for operation downhole in a wellbore, wherein means are provided to convey power fluid from the surface of the ground downhole to the pump assembly, spent power fluid uphole to the surface of the ground, and formation fluid produced by the pump uphole to the surface of the ground; the pump assembly having a valve and engine section, and a pump section, all connected together to form said pump assembly; with the valve section controlling the flow of power fluid into and from the engine to thereby enable the engine to extract power from the power fluid, and with there being connecting rod means directly by which the engine section drives the pump section to enable the pump to perform the stated function of lifting fluid uphole; the improvement comprising:
- said engine section includes an engine cylinder having an engine piston reciprocatingly received therein, said engine piston dividing said engine cylinder into an upper and a lower cylindrical engine chamber;
- a control valve assembly which includes a control rod and a valve element; means forming an axial bore within said piston, said control rod being axially aligned and reciprocatingly received within said axial bore such that an annulus is formed therebetween; said valve element being reciprocatingly received within said annulus; a power fluid flow passageway means extending from the lower engine chamber to said valve assembly and from said valve assembly to said upper engine chamber;
- means connected to said control rod and to the cylinder of said engine for moving said control rod to cause said control rod to reciprocate between two alternant positions in response to reciprocal movement of the engine piston respective to the engine cylinder to thereby cause said valve element to shift between an upper and a lower alternant position;
- said pump section includes a production barrel having a production piston reciprocatingly received therein, said production piston dividing said barrel into upper and lower production chambers; said upper production chamber being directly connected to a produced fluid outlet; said lower production chamber having means forming an inlet and an outlet so that formation fluid can flow into the inlet and produced fluid can flow through the outlet;
- means connecting said lower engine chamber directly to a power fluid inlet; said connecting rod being hollow; flow passageway means extending from said valve element, through said engine piston, through the interior of the connecting rod, and into the upper production chamber through which spent power fluid may be exhausted from the upper engine chamber on the upstroke;
- whereby: said upper engine chamber is alternately connected to said power fluid source and said upper production chamber while said lower engine chamber is always connected to a power fluid source to thereby cause the engine piston to reciprocate the production piston.
- 8. The pump assembly of claim 7 wherein said production piston includes a traveling valve means therein for controlling flow from said lower production chamber, through said production piston, and into said upper production chamber.
- 9. In a fluid-operated pump assembly for operation downhole in a wellbore, including means to convey power fluid from the surface of the ground downhole to the pump assembly and spent power fluid and produced fluid uphole to the surface of the ground; said pump assembly having an engine section and a pump section, all connected together to form said pump assembly, said engine section includes a valve section for controlling the flow of power fluid into and from the engine section to thereby enable the engine section to extract power from the power fluid, and with there being connecting means by which the engine section drives the pump section to enable the pump section to perform the stated function of lifting fluid uphole; the improvement comprising:
- said engine section includes a cylinder having an engine piston reciprocatingly received therein, said engine piston dividing said cylinder into an upper and a lower cylindrical engine chamber;
- said pump section includes a pump barrel, a production piston reciprocatingly received within said pump barrel, rod means connected to said engine piston and pump piston so that said engine piston reciprocates said pump piston;
- means forming an axial bore within said engine piston, a control rod axially aligned and reciprocatingly received within said axial bore such that an annulus is formed therebetween; a valve element reciprocatingly received within said annulus; power fluid flow passageway means extending from a power fluid source to said valve element and from said valve element to said upper engine chamber; spent power fluid flow passageway means extending from said valve element, through said connecting rod, and to said upper production chamber;
- means by which said control rod reciprocates between two alternant positions in response to reciprocal movement of said engine piston respective to said engine cylinder, to thereby cause said valve element to shift between an upper and a lower alternant position;
- so that said upper engine chamber is alternately connected to said power fluid source and said production fluid outlet; to thereby cause the engine piston to reciprocate the production piston.
- 10. The improvement of claim 9 wherein said means by which opposed ends of said control rod are arranged to contact said spaced abutment means includes a lateral actuator affixed to the lower end of said control rod; a slot formed through a lower marginal end of said engine piston and said valve element, said lateral actuator extends through said slot into engagement with said abutment means and is moved longitudinally of said engine piston as said control rod is reciprocated respective to said piston and valve element.
- 11. The improvement of claim 10 wherein said spaced abutment means includes upper and lower abutment members, said lower abutment member is a shoulder which defines the lower end of said lower engine chamber while said upper abutment member is formed on the upper end wall of the upper cylindrical chamber and abuts the upper terminal end of the control rod.
REFERENCE TO RELATED APPLICATIONS
The instant application is a DIVISION of patent application Ser. No. 689,576 filed May 24, 1976, entitled "HYDRAULICALLY ACTUATED PUMP ASSEMBLY HAVING MECHANICALLY ACTUATED VALVE MEANS", now U.S. Pat. No. 4,118,154, issued Oct. 3, 1978.
US Referenced Citations (8)
Divisions (1)
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Number |
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689576 |
May 1976 |
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