The invention pertains to a hydraulically controlled valve with at least one hydraulic drive according to the introductory clause of claim 1.
A load-holding brake valve which can be controlled by a hydraulic drive is known from WO 97/32136 A1. The main piston of the load-holding brake valve is actuated by the plunger of a control piston. A control pressure moves this control piston against the pressure of a control spring. These types of load-holding brake valves are suitable for driving double-acting hydraulic consumers, for example, which are subject to mechanical loads. Depending on the type of mechanical load, such devices tend to oscillate. Arrangements such as cranes with very long lift arms, for example, are known. As the result of an impact, for example, an oscillation can be caused, which causes the volume flow rate of the hydraulic oil to fluctuate. Oscillations can also originate in the hydraulic system itself, however, when the control of a movement is begun and/or a movement is accelerated or delayed. As a result of such oscillations, the speed of the hydraulic consumer is no longer constant, which means in turn that it becomes difficult or impossible to control such movements precisely.
A directional control valve which is suitable for driving double-acting hydraulic consumers is known from WO 02/075162 A1. It is disclosed here that the slider piston of the directional control valve can be moved by at least one drive. A solution with two hydraulic drives is shown. A drive piston which can be moved by a control pressure against a spring is provided in each of these drives. This drive piston can, for example, move the slider piston of the directional control valve by way of a piston rod. It is also possible for oscillation problems to occur in these types of arrangements.
A hydraulic, directly-controlled pressure-limiting valve of the sliding type is known from DE 24 31 785 A1. Because the differential piston which is present is controlled directly, this valve does not have a hydraulic drive.
A valve which can be used as a pressure-limiting valve is known from US 2,361,881 A. This valve does not have a hydraulic drive either.
A spring-loaded pressure relief valve, which also lacks a hydraulic drive, is known from DE-AS 1 254 925.
The invention is based on the task of creating a valve which is hydraulically controlled by at least one hydraulic drive and which is insensitive to both externally and internally induced oscillations without any impairment to the response sensitivity.
The task indicated above is accomplished according to the invention by the features of claim 1. Advantageous elaborations can be derived from the dependent claims.
Exemplary embodiments of the invention are explained in greater detail below on the basis of the drawing:
a-3c show hydraulic diagrams of the various operating states of a consumer;
In
A side view of the control piston 5 is shown. It is designed according to the invention as a stepped piston, the inventive features of which are described below. It should be mentioned beforehand, however, that a control pressure connection X is present in a housing part 6 on the left side of the valve 1. A bore, designated here the primary control pressure chamber 7, is provided in the housing part 6 at the control pressure connection X.
According to the invention, the control piston 5 has a first step 8 on the end facing the control pressure connection X; the diameter D8 of this step is smaller than the inside diameter of the primary control pressure chamber 7 but only just enough to allow the piston to move. A control pressure PX, which is present at the control pressure connection X and which therefore acts in the primary control pressure chamber 7, exerts a force F on the control piston 5. This force is equal to the product of the control pressure PX and the end surface area A8 of the first step 8, where the end surface area A8 of the first step 8 is the product of half the diameter D8 squared times a. The control pressure PX therefore produces a force F by which the control piston 5 is pushed against a control spring 9. The distance which the control piston 5 travels therefore depends on the spring rate of the control spring 9.
According to the invention, the control piston 5 has a second step 10, the diameter D10 of which is larger than the diameter D8. The diameter D10 is slightly smaller than the inside diameter of a bore in the housing part 6. This bore in the housing part 6 is designated the secondary control pressure chamber 11. The additional hydraulically active surface area A10 of this second step 10 is a circular ring with the outer diameter D10 and the inner diameter D8.
It is essential to the invention that the primary control pressure chamber 7 and the secondary control pressure chamber 11 are connected by a connection 12 with a throttle point 13, which is indicated schematically in
In the following description of the function of the device, it is assumed that the system is in a state of equilibrium, in which, as a result of a certain control pressure PX, the control piston 5 has taken up a certain position. A state of equilibrium also means that the control pressure PX is present both in the primary control pressure chamber 7 and in the secondary control pressure chamber 11, because the pressure has become equalized through the connection 12 containing the throttle point 13. When the control pressure PX is now increased, the force acting on the end surface A8 also increases, which causes the control piston 5 to move toward the right against the control spring 9. At this moment, however, the higher control pressure PX is present only in the primary control pressure chamber 7. Because of the throttle point 13, the pressure in the secondary control pressure chamber 11 cannot increase immediately. On the contrary, when the higher control pressure PX in the primary control pressure chamber 7 causes the control piston 5 to move toward the right, the pressure in the secondary control pressure chamber 11 will fall, which opposes the movement of the control piston 5 toward the right. Only after hydraulic oil has been able to flow from the primary control pressure chamber 7 into the secondary control pressure chamber 11 through the connection 12 with the throttle point 13 will this pressure drop be compensated, and only after the arrival of additional hydraulic oil will it finally be achieved that the pressure in the secondary control pressure chamber 11 is exactly the same as the control pressure PX also present in the primary control pressure chamber 7. Thus a state of equilibrium is reached again, in which the control piston 5 has now taken up a new position corresponding to the higher control pressure PX.
During the first moment, therefore, a higher control pressure PX acts only on the smaller end surface A8. Only after the pressure has equalized across the throttle point 13 does the higher control pressure PX act also on the hydraulically active surface of the second step 10 and therefore also on the surface area A10, which is derived directly from the diameter D10. It follows from this that there is a certain delay in the movement of the control piston 5 or that this movement is damped. As a result, the task of the invention is accomplished in a surprisingly simple way, for, as a result of this damping, the valve 1 has become insensitive to internally or externally induced oscillations, without any impairment to its response sensitivity, which could not be excluded in the case of the metering valve according to WO 97/32136 A.
The diameter D8 can be, for example, 14 mm; the diameter D10 can be 20 mm. The hydraulically active surface areas A8 and A10 will then be 153.9 and 314.2 mm , respectively, which results in an area ratio of 1:2.04. This indicates how large the amplitude of the oscillations which can be leveled out can be.
The damping is similar when the control pressure PX decreases. When the control pressure PX is reduced, the pressure in the secondary control pressure chamber 11 can decrease slowly only as a result of the flow of hydraulic oil via the connection 12 with the throttle point 13 from the secondary control pressure chamber 11 to the primary control pressure chamber 7.
There is therefore no need for the measures described in WO 97/32136 A1 to prevent the excitation of oscillations, such as the use of a nozzle and a metering valve which can be adjusted by means of an adjusting spindle. In this sense the inventive solution is extremely simple. The need to select the size of the nozzle for the specific application and to install it is also eliminated, nor is there any need for the time-consuming work of adjusting the metering valve.
It is advantageous to use the first step 8 of the control piston 5 in conjunction with the associated bore in the housing part 6, which forms the primary control pressure chamber 7, as the connection 12 containing the throttle point 13. This is shown in
Because the ring-shaped gap 14 is essential to the function of the device, the tolerances of the inside diameter D7 and the outside diameter D8 are very important. These tolerances are selected so that the ring-shaped gap 14 has a width of advantageously about 0.01-0.04 mm. To achieve this, it is possible under certain conditions to match the control piston 5 to the housing part 6 through the selection of compatible stock parts.
a-3c show a hydraulic circuit with a consumer 20, which, in the example illustrated here, is a double-acting cylinder with a pressure space at the bottom of the piston and another pressure space on the piston rod side. It would also be possible, however, to operate a hydraulic motor as the consumer 20 instead of the double-acting cylinder. The hydraulic circuit is shown in three different operating states, namely, the neutral position in
A directional control valve 21 and a load-holding brake valve 22, which serve to control the consumer 20, are shown in all three
The hydraulic oil can be conveyed by a pump 24, driven by a motor 23, between the tank 25 and the consumer 20. The pump 24 has a first check valve 26 and a pressure-limiting valve 27 in the conventional manner. The flow of hydraulic oil is determined by the positions of the directional control valve 21 and of the load-holding brake valve 22. A second check valve 28 is installed in the line leading to the bottom pressure space of the consumer 20. This separate check valve 28 can be omitted if the load-holding brake valve 22 already has a check valve, which is designated in the diagram of the load-holding brake valve 22 by the reference symbol 28′.
The directional control valve 21 is controlled in the conventional manner through the actuation of its two drives 3′. If neither of the drives 3′ is actuated, that is, if a control pressure PSt is not being applied to either of them, the directional control valve 21 assumes the neutral position.
In the neutral position of the directional control valve 21 shown in
b shows the load-raising mode. This is reached by the actuation of one of the drives 3′ of the directional control valve 21 by a control pressure PSt. The slide piston of the directional control valve 21 is moved in such a way that hydraulic oil can flow from the pump 24 through the directional control valve 21 to the bottom pressure space of the consumer 20 and from the piston rod-side pressure space of the consumer 20 to the tank 25. The pump 24 therefore conveys hydraulic oil from the tank 25 to the bottom side of the consumer 20, where the first check valve 26 and the second check valve 28 or the check valve 28′ are automatically actuated by the pump pressure. Because the hydraulic oil is conveyed to the bottom pressure space of the consumer 20, hydraulic oil is simultaneously displaced from the piston rod-side pressure space of the consumer 20 and flows via the directional control valve 21 to the tank 25.
The load-holding brake valve 22 has no function here. This is related to the fact that the active control pressure PX is very low, because the hydraulic oil flows from the piston rod-side of the consumer 20 to the pressureless tank 25, as explained in connection with the neutral position. Thus the oscillation-damping action of the drive 3 of the load-holding brake valve 22 also remains without effect.
If the drives 3′ of the directional control valve 21 are designed according to the invention, they will also produce a damping action, which is advantageous when the control pressure PSt, as is often the case, is derived from the load pressure at the consumer 20 or from the pump pressure. Variations in this load or pump pressure are therefore damped in the drive 3′ of the directional control valve. The advantageous action of this damping occurs when, in the load-raising mode, the consumer 20 or the device operated by it encounters an obstacle which causes the load pressure to change instantaneously.
c shows the load-lowering mode. Here the pump 24 conveys hydraulic oil to the piston rod-side pressure space of the consumer 20. This is achieved by the application of a control pressure PSt to the other drive 3′ of the directional control valve 21. As a result, the connection in the directional control valve 21 from the pump 24 to the piston rod-side pressure space of the consumer 20 is open, and the connection from the bottom pressure space of the consumer 20 to the tank 24 is also open. The control pressure PX acting on the load-holding brake valve 22 is now high. It is determined by the pressure generated by the pump and the pressure loss across the directional control valve 21.
Because hydraulic oil is flowing to the piston rod-side space of the consumer 20, hydraulic oil is now forced to flow from the bottom pressure space of the consumer 20 to the tank 24. The second check valve 28, which is parallel to the load-holding brake valve 22, or the check valve 28′, however, is closed in this load situation. Hydraulic oil can therefore flow from the bottom pressure space of the consumer 20 only if the load-holding brake valve 22 is opened. This is done by the control pressure PX, the value of which is based on the proportional adjustment of the directional control valve 21 by the control pressure PSt. The goal is thus achieved in the conventional manner that the hydraulic oil can leave the bottom pressure space of the consumer 20. The quantity leaving the consumer 20 is larger than the quantity simultaneously entering the piston rod-side pressure space, because the cross section on the piston rod side is different from that on the bottom side.
In this operating mode, the inventive effect of the design of the drive 3 of the load-holding brake valve 22 comes into play. If the control pressure PSt is increased very quickly, the control pressure PX also rises very quickly. The rapid increase in the control pressure PSt could cause oscillations in the consumer 20, but this oscillation is strongly damped by the inventive design of the drive 3 of the load-holding brake valve 22.
If the drives 3′ of the directional control valve 21 are designed as intended by the invention, the valve has a damping effect with respect to the action of the control pressure PSt on the directional control valve 21, which has the result that, in this way, too, the tendency for oscillations to occur in the consumer 20 are eliminated. It is thus impossible for a rapid increase in the control pressure PSt to cause oscillations in the consumer 20. Oscillations which are excited by alternating loads on the consumer 20, however, are damped simultaneously by the drive 3 of the load-holding brake valve 22.
This example shows that the inventive design of the drive 3 for the load-holding brake valve 22 can prevent oscillations during load-lowering mode. If the inventive design, which was originally intended only for use in a load-holding brake valve 22, is also used for the hydraulic drives 3′ of the directional control valve 21, additional effective damping is obtained as a result. It is therefore advantageous for the drives 3′ of the directional control valve 21 also to be designed in accordance with the principle of the invention.
This pressure relief check valve 30 has the effect described below. If the control pressure PX is reduced, as already mentioned above, the control spring 9 has the effect of moving the control piston 5 toward the left. The pressure in the secondary control pressure chamber 11 cannot fall immediately, however. The pressure drop cannot occur until the connection 12 containing the throttle point 13 becomes effective. As previously mentioned, however, the load-holding brake valve 22 does not have any effect in the load-raising state according to
What is shown is the control piston 5 with its first step 8 and its second step 10, which, as previously explained, have the diameters D8 and D10, respectively. Also shown are the primary control pressure chamber 7 and the secondary control pressure chamber 11. In contrast to
It is advantageous here to install an orifice 42 between the control pressure connection X and the primary control pressure chamber 7, namely, inside the cover 41. This orifice has the effect of limiting the flow, which means in turn that, when the control pressure PX increases very quickly, the increase in the pressure in the primary control pressure chamber 7 is delayed. Because this delay of the pressure increase implies a damping effect, an additional advantageous measure is obtained in terms of solving the problem in question.
Because the inventive damping occurs by way of the throttle point 13 (
The pressure relief check valve 30 integrated into the hydraulic drive 3 is formed by a check disk 45, which seals a seating surface 44. This disk is pressed by the spring 31, already shown in
As shown in
The invention can be applied to all types of hydraulically controlled valves I in which oscillations might occur because of the way in which the system is controlled and/or the way in which the device such as a crane or front end loader is operated by the consumer 20.
Number | Date | Country | Kind |
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1465/03 | Aug 2003 | CH | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CH04/00498 | 8/10/2004 | WO | 4/28/2005 |