Embodiments are described with reference to certain downhole tractors for use in an oil well. In particular, dual anchor reciprocating double armed embodiments are described. However, a variety of configurations may be employed. Regardless, embodiments described may include the ability to advance downhole in a continuous manner, maintaining downward movement and substantially avoiding static friction. In fact, certain embodiments may also maintain a degree of anchoring at all times during advancement so as to avoid the occurrence of spring-back as detailed below.
Referring now to
Embodiments of the tractor 100 described herein may be particularly adept at traversing highly deviated extended reach wells which may be highly tortuous. In fact, the depicted tractor 100 may be configured for continuous advancement of the noted piston 110 in a downhole direction (to the right in the depiction of
Continuing with reference to
Referring now to
Continuing with reference to
The pressurization provided by the downhole pressurization line 210 may arrive in the form of a pressurized hydraulic oil or other conventional hydraulic fluid. For example, in one embodiment, the piston 110 of the tractor 100 is coupled uphole to coiled tubing that maintains sufficient hydraulic fluid therein to avoid collapse at a minimum. A conventional choke may be positioned in line with the coiled tubing for ultimately diverting a portion of pressurized hydraulic fluid to the downhole pressurization line 210 (or alternatively to the uphole pressurization line 215 as described below). For the examples described below, a diversion of about 2,000 PSI pressure differential into the tractor 100 relative to the well 125. However, a variety of pressurization parameters may be employed.
The piston 110 of the tractor 100 runs entirely therethrough, including through the downhole housing 105 itself. A downhole piston head 119 of the piston 110 is housed by the downhole housing 105 and serves to separate the downhole power chamber 115 from a downhole return chamber 116 of the housing 105. As indicated above, pressurized hydraulic fluid is delivered to the downhole power chamber 115 by the downhole pressurization line 210. Thus, where the downhole assembly 160 is immobilized by the downhole anchor 170 as detailed below, the application of sufficient pressure to the downhole piston head 119 may move the piston 110 in a downhole direction. Accordingly, the volume of the return chamber 116 is reduced as the volume of the power chamber 115 grows. For this period, the piston 110 moves in a downhole direction pulling, for example, coiled tubing right along with it. Of note is the fact that the arms 172 of the downhole anchor 170 may be initially immobilized with trapped hydraulic fluid of about 500 PSI, for example. However, the advancement of the piston 110, pulling up to several thousand feet of coiled tubing or other equipment, may force 15,000 PSI or more on the immobilized arms 172. Regardless, the arms 172 may be of a self gripping configuration only further anchoring the downhole assembly 160 in place. That is, the arms 172 may include a self-gripping mechanism such as responsive cams relative to the well surface as detailed in U.S. Pat. No. 6,629,568 entitled Bi-directional grip mechanism for a wide range of bore sizes, incorporated herein by reference.
As the downhole piston head 119 is forced in the downhole direction as noted above, the volume of the downhole return chamber 116 decreases. Thus, hydraulic fluid therein is forced out of the downhole housing 105 and into a downhole fluid transfer line 225. The downhole fluid transfer line 225 delivers hydraulic fluid to a switching mechanism 201 of the hydraulic series assembly 200. As depicted in
The influx of hydraulic fluid into the uphole housing 101 is achieved through the uphole return chamber 113. Thus, it appears as though the hydraulic fluid would act upon an uphole piston head 117 within the uphole housing 101 in order to drive it in an uphole direction. However, as described further below, the uphole anchor 180 may act to centralize the uphole assembly 150 at this stage but does not act to force its immobilization. Thus, an increase in pressure within the uphole return chamber 113 acts to move the entire uphole assembly 150 in a downhole direction. That is, the uphole assembly 150 may require no more than between about 50 PSI and about 300 PSI of pressure for the indicated moving, whereas moving of the uphole piston head 117 and all coiled tubing or other equipment coupled thereto would likely require several thousand pounds of force. Therefore, the uphole assembly 150 is moved downhole until the downhole piston head 119 reaches the downhole end of the downhole housing 105 (see also
The anchoring and hydraulic synchronization described to this point allow for the continuous advancement of the piston 110. Thus, any equipment, such as coiled tubing that is coupled thereto may be continuously pulled in a downhole direction. This is a particular result of the series hydraulics employed. That is, hydraulic pressure is applied to one of the housings 105 which thereby employs movement of the piston 110 downhole as a corollary to the downhole advancement of the opposite housing 101. There is no measurable interruption in the advancement of the piston 110. For example, the piston 110 need not stop, wait for a housing (e.g. 101) to move and then proceed downhole. Rather, the movement of the piston 110 is continuous allowing the entire tractor 100 to avoid static friction in the coiled tubing that would be present with each restart of the piston 110 in the downhole direction. As detailed below, the advantage of this continuing movement may provide the tractor 100 with up to twice the total achievable downhole depth by taking advantage of the dynamic condition of the moving system.
As detailed above, the transfer of hydraulic pressure from one housing 101 to another 105 is achieved through multiple lines 225, 250 having a switching mechanism 201 disposed therebetween as opposed to providing a single hydraulic line between the housings 101, 105. As a result, hydraulic actuation on the switching mechanism 201 may be employed to switch the condition of high pressure from the downhole pressurization line 210 to the uphole pressurization line 215 previously served by a low pressure line 214. For example, a conventional trigger such as a spool valve may be employed that is coupled to the switch piston 275 and responsive to the head of the switch piston 275 reaching the end of its stroke at the uphole side of the switch housing 270. Upon reaching such a position the spool may be employed by conventional means to switch the pressure condition from the downhole pressurization line 210 to the uphole pressurization line 215 as indicated. Thus, with the uphole anchor 180 now immobilized at this point in time as detailed below, an influx of high pressure into the power chamber 111 of the uphole housing 101 may now drive the uphole piston head 117 in a downhole direction. This may result in an initiation of a return cycle of movement from the uphole assembly 150 to the downhole assembly 160 as described below.
As indicated above, the uphole assembly 150 is now immobilized by the uphole anchor 180 as the piston 110 is advanced downhole via pressure on the piston head 117. At this time the downhole assembly 160 may be centralized but not immobilized by the downhole anchor 170 (this is detailed further in the anchor progression description below). Similar to that described above, the advancing uphole piston head 117 forces hydraulic fluid from the return chamber 113 of the uphole housing 101 and into the uphole fluid transfer line 250, thereby sending the switch piston 275 in a downhole direction and forcing hydraulic fluid into the downhole return chamber 116. Given the non-immobilizing nature of the downhole anchor 170, the influx of pressure into the downhole return chamber 116 results in the moving of the entire downhole assembly 160 in a downhole direction (see
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Continuing with reference to
The downhole actuator piston 148 remains locked in place by the presence of the trapped hydraulic fluid, holding the downhole anchor 170 and associated arms 172 open. In this manner, the trapped hydraulic fluid may immobilize the downhole assembly 160 in combination with the self-gripping mechanism referenced above. The secondary downhole pilot valve 304, detailed further below, is of a normally open variety unless exposed to a high pressure condition. This valve 304 is indeed exposed to a high pressure condition with its coupling to the downhole pressurization line 210. Thus, the closure of the downhole actuator line 350 by these pilot valves 303, 304 is doubly certain. That is, as detailed below, closure of either valve 303, 304 ensures immobilization, whereas both valves 303, 304 may need to be open in order to allow lateral mobility of the assembly 160.
As indicated, the immobilization of the downhole assembly 160 may also indicate lateral mobility or mere centralization of the uphole assembly 150. Again, upon closer examination, the uphole anchor 180 is linked to uphole pilot valves 301, 302. In particular, a normally closed uphole pilot valve 301 is provided that may be opened upon exposure to a high pressure condition. As depicted, this valve 301 is indeed coupled to the high pressure downhole pressurization line 210, thereby allowing the valve 301 to remain open. An open secondary pilot valve 302 is also depicted that allows hydraulic overflow through the uphole actuator line 325 and ultimately to a pressurized reservoir through a line 375. Thus, the uphole actuator piston 143 is mobily responsive to radial displacement of the arms 182 as described below. Therefore, the uphole assembly 150 is laterally forced downhole in a centralized manner as detailed above.
As detailed above, the uphole pilot valves 301, 302 are noted as open for lateral mobility and centralization of the uphole assembly 150 whereas the downhole pilot valves 303, 304 are noted as closed for anchoring and immobilization of the downhole assembly 160. These are the conditions present where the downhole pressurization line 210 is high pressure in nature and the uphole pressurization line 215 is low pressure. However, as the high pressure condition moves from the downhole pressurization line 210 to the uphole pressurization line 215, the tractor 100 is susceptible to spring-back of coiled tubing in an uphole direction as the once immobilized downhole assembly 160 takes on a laterally mobile character. Thus, as described below, the secondary pilot valves 302, 304 are provided to ensure that at least one assembly 150, 160 remains immobilized at all times in order to prevent spring-back of the tractor 100 (e.g. and coiled tubing) in an uphole direction.
As depicted in
Each primary valve 301, 303 is paired with a secondary valve 302, 304 as shown in
As described above, a high pressure condition in the downhole pressurization line 210 corresponds to the immobilization of the downhole anchor 170 by way of the closing off of the downhole actuator line 350 via the downhole primary 303 and secondary 304 pilot valves. However, as described above, the downhole primary pilot valve 303 is normally closed unless a condition of high pressure is introduced. Therefore, as the high pressure condition begins to switch from the downhole pressurization line 210 to the uphole pressurization line 215 that is coupled to the downhole primary pilot valve 303, this valve 303 may be opened (and valve 302 closed). At this time, perhaps prior to the immobilization of the uphole anchor 180, the opening of this valve 303 would result in opening of the downhole actuator line 350 and lateral mobility of the downhole anchor 170 but for the presence of the secondary downhole pilot valve 304. However, the closed secondary downhole pilot valves 304, 301 also responsive to the switch of the pressure condition in the line 210 may be employed to ensure a delay in the complete opening of the downhole actuator line 350 until after the closure of the line 325.
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As indicated, embodiments described herein allow for continuous downhole advancement of the piston 110. Thus, the load pulled by the piston 110, such as several thousand feet of coiled tubing or other equipment may be pulled while substantially avoiding resistance in the form of static friction. Downhole advancement of the load is not interrupted by any need to reset or reposition tractor anchors 170, 180 or assemblies 150, 160. Thus, in the face of dynamic friction alone, the tractor 100 may be able to pull a load of up to about twice the distance as compared to a tractor that must overcome repeated occurrences of static friction. For example, where just under a 5,000 lb. pull is required to advance a load downhole, a 5,000 lb. capacity tractor of interrupted downhole advancement must pull about 5,000 lbs. after each interruption in advancement. Thus, as soon as the pull requirement increases to beyond 5,000 lbs. based on depth achieved, the tractor 100 may be able to pull the load no further. However, for embodiments of the tractor 100 depicted herein, even those subjected to a 5,000 lb. pull requirement at the outset of downhole advancement, the degree of pull requirement soon diminishes (e.g. to as low as about 2,500 lbs.). Only once the depth of advancement increases the pull requirement by another 2,500 lbs. does the 5,000 lb. capacity tractor 100 reach its downhole limit. For this reason, embodiments of tractors 100 described herein have up to about twice the downhole pull capacity of a comparable tractor of interrupted downhole advancement.
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As indicated at 610, a piston of the tractor may be coupled to the coiled tubing and positioned within the well. Once the tractor is centralized therein as noted at 615, a first housing of the tractor may initially be immobilized as indicated at 620. Thus, pressurization of a first piston head within the first housing may result in driving of the entire piston downhole (see 630). Therefore, the laterally mobile second housing may be moved in response to the pressurization as indicated at 650. Of particular note here is the fact that lateral mobility or centralization may be provided to the second housing only upon the complete immobilization of the first housing as detailed above with reference to
Once the second housing has moved, it may be immobilized as indicated at 660. Lateral mobility may then be provided to the first housing as indicated at 665. Further, in order to continue the driving of the piston downhole, pressurization may be switched to a second piston head with the second housing (see 670). Again, this pressurization may lead to downhole movement of the first housing as indicated at 690. Thus, in all cases, the moving of a housing of the tractor is in response to the driving of the piston downhole. Therefore, there is no requirement that the piston's downhole progression be interrupted for downhole moving of a tractor housing.
Embodiments of the tractor 100 described herein avoid the requirement of a separate electric cable for powering purposes. Nevertheless, hydraulic components which supply power to the tractor embodiments are configured such that downhole advancement of the tractor 100 is achieved in a continuous manner that avoids compromise to the efficiency of advancement or the total well depths achievable by the tractor 100.
The preceding description has been presented with reference to presently preferred embodiments. Persons skilled in the art and technology to which these embodiments pertain will appreciate that alterations and changes in the described structures and methods of operation may be practiced without meaningfully departing from the principle, and scope of these embodiments. For example, embodiments depicted herein reveal a two arm configuration for each anchor similar to that of U.S. App. Ser. No. 60/890,577. However, other configurations with other numbers of arms for each anchor may be employed. Furthermore, the foregoing description should not be read as pertaining only to the precise structures described and shown in the accompanying drawings, but rather should be read as consistent with and as support for the following claims, which are to have their fullest and fairest scope.
This Patent Document claims priority under 35 U.S.C. §119(e) to U.S. Provisional Application Ser. No. 60/883,115, entitled Flow Driven Coiled Tubing Tractor, filed on Jan. 2, 2007 which is incorporated herein by reference.
Number | Date | Country | |
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60883115 | Jan 2007 | US |
Number | Date | Country | |
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Parent | 11532236 | Sep 2006 | US |
Child | 11772181 | US |